FaultScore

1996 Plymouth Grand Voyager suspension problems

24 of the 922 complaints about the 1996 Plymouth Grand Voyager are about the suspension — 3% of everything reported for this model year. Half of the failures with a mileage on record happened before 81,000 miles.

A

24

Complaints

0

Crashes

0

Fires

0

Injuries

Exactly what failed

Macpherson Strut 7 29.2%
Front 5 20.8%
Suspension 3 12.5%
Torsion BAR 3 12.5%
Control ARM 1 4.2%
Rear 1 4.2%
Wheel Bearing 1 4.2%
Shock Absorber 1 4.2%
Shock Absorber 1 4.2%
Leaf Spring Assembly 1 4.2%

Suspension across every Plymouth Grand Voyager year

1996 24 35.3%
1997 10 14.7%
1998 20 29.4%
1999 14 20.6%

What owners said

Filed with NHTSA, in their own words.

at 100,000 miles Wynantskill, NY

SUSPENSION

RUSTED STRUT TOWERS ON 1996 PLYMOUTH GRAND VOYAGER FRONT STRUT POPPED THROUGH ALMOST CRASHED OTHER COMPLAINT NUMBER FOUND ON INTERNET PROBABLY A LOT MORE 10090457.

NHTSA complaint #10284828 — an unverified report by a vehicle owner.

at 157,600 miles Fairport, NY

SUSPENSION:FRONT:MACPHERSON STRUT

FAILURE OF FRONT STRUT TOWERS ON A 1996 PLYMOUTH GRAND VOYAGER FOUND UPON VEHICLE INSPECTION (SAFETY ISSUE). NO INCIDENT OCCURRED AND THE CORRECTIVE ACTION TO BE TAKEN IS THE REPLACEMENT OF BOTH FRONT STRUT TOWERS. OLD PART WOULD BE AVAILABLE IF YOU REQUEST ME TO KEEP THEM. PLEASE ADVISE.

NHTSA complaint #10210820 — an unverified report by a vehicle owner.

at 151,950 miles Cannon Fallls, MN

SUSPENSION:FRONT

I TOOK MY 1996 PLYMOUTH GRAND VOYAGER TO MY MECHANIC TO HELP ME LOCATE A CREAKING NOISE IN THE FRONT OF THE VAN. WE FINALLY FIGURED OUT THAT IT WAS THE SWAY BAR. BUT WHAT WE ALSO DISCOVERED WAS THE TOWER MOUNT (THAT CONNECTS THE STRUT TO THE BODY FRAME) WAS SEVERELY RUSTED. THE REST OF THE BODY HAS VERY LITTLE RUST. MY MECHANIC CONTACTED SEVERAL DEALERSHIPS TO FIND OUT ABOUT A REPAIR KIT FOR THIS PROBLEM, LEARNED THAT THESE DEALERSHIPS ARE HAVING THE SAME PROBLEM WITH THEIR COURTESY VANS. BECAUSE THE TOWER MOUNT IS SUCH AN INTEGRAL PART OF THE WORKING OF THE VEHICLE, I FEEL THAT THIS IS A SAFETY ISSUE. THERE SHOULD BE NO WAY THAT WATER CAN GET UP AND STAY IN THE TOWER MOUNT AND CAUSE THE MOUNT TO RUST OUT.

NHTSA complaint #10168117 — an unverified report by a vehicle owner.

at 169,000 miles Wynantskill, NY

SUSPENSION:FRONT:MACPHERSON STRUT

1996 PLYMOUTH GRAND VOYAGER SE RUSTED STRUT TOWER. WENT TO CHECK MY OIL LEVEL AND COULD NOT BELIEVE HOW BAD THE STRUT TOWERS WHERE RUSTED I COULD PUSH DOWN ON FRONT FENDERS AND WATCH THE STRUTS PUSH THE SURROUNDING METAL UP SO I TYPED IN GOOGLE SEARCH ENGINE 1996 PLYMOUTH GRAND VOYAGER SE RUSTED STRUT TOWER AND TO MY SURPRISE A LOT OF OTHER PEOPLE HAVE THIS FLAW IN THERE VANS TO I CANT BELIEVE I WAS DRIVING MY KIDS IN THIS VAN WITH THIS PROBLEM I THINK THE BAND AID THAT CHRYSLER IS OFFERING IS PATHETIC THIS PROBLEM SHOULD BE FIXED RIGHT AND NOT AT CONSUMERS COST PLEASE PUSH CHRYSLER TO TAKE CARE OF THERE FAULT ON THIS ISSUE.

NHTSA complaint #10146190 — an unverified report by a vehicle owner.

Green BAY, WI

SUSPENSION:FRONT:MACPHERSON STRUT

STRUT TOWERS ARE RUSTING AND POSE A SAFETY RISK OF CRASH AND/OR ROLLOVER WHEN STRUTS EVENTUALLY BREAK LOOSE FROM THE STRUT TOWERS.

NHTSA complaint #10143983 — an unverified report by a vehicle owner.

at 80,000 miles Wharton, NJ

SUSPENSION:FRONT

LIKE SED BEFOR ON A FEW OTHER COMPLANTS I HAVE A 96 PLYMOUNTH GRAND VOYAGER SE AND MY STRUT TOWERS ARE RUSTING OUT AT A FAST PASE AND IS VERY UN SAFE TO BE DRIVING THESE VANS WITH THIS PROBLEM... STRUT TOWER FAILUR CAN LEAD TO CRASH AND DEATH IF AT HIGHWAY SPEED BUY CAUSING DEFENT ROLEOVER THIS PROBLEM SHULD BE FIXED IMEADETLY BY DCX

NHTSA complaint #10115987 — an unverified report by a vehicle owner.

Liverpool, NY

SUSPENSION:FRONT

DURING SOME REGULAR MAINTENANCE MY REPAIR SHOP NOTICED THAT THE STRUT TOWERS IN MY 1996 PLYMOUTH GRAND VOYAGER WERE BADLY DETERIORATED AND THE THE STRUTS WERE IN DANGER OF PUSHING THROUGH THE TOP OF THE TOWER AND CONSEQUENTLY THE HOOD. THIS SITUATION WOULD HAVE RENDERED THE VEHICLE UNCONTROLLABLE AND PRESENTED A DANGEROUS SITUATION IF I, OR MY CHILDREN, WAS ON THE HIGHWAY. IF NOT HIDDEN UNDER THE HOOD I WOULD HAVE NOTICED IT SOME TIME AGO, LONG BEFORE THE WARRANTY EXPIRED. ALSO THIS KIND OF STRUCTURAL FAILURE SHOULD NOT OCCUR IN A VEHICLE THIS YOUNG AND IS INDICATIVE OF A DESIGN FAULT. CHRYSLER HAS ISSUED A TSB NUMBER 23-044-02 ACKNOWLEDGING THIS PROBLEM AND HAS A REPAIR KIT FOR IT. CLEARLY THEY ARE AWARE OF THE PROBLEM AND UNINTERESTED IN HELPING PEOPLE WITH A DESIGN FLAW THAT TAKES MANY YEARS TO DEVELOP. THEY WILL NOT HELP CUSTOMERS WHO HAVE BOUGHT A DEFECTIVE PRODUCT UNLESS YOUR AGENCY FORCES THEM TO ADDRESS THIS ISSUE AND I URGE YOU TO DO SO.

NHTSA complaint #10098462 — an unverified report by a vehicle owner.

at 68,000 miles Depew, NY

SUSPENSION:FRONT:MACPHERSON STRUT

I HAVE A "96 GRAND VOYAGER WITH 82000 MILES. THE TOWERS WHICH SUPPORT THE FRONT STRUTS ARE BOTH GROSSLY RUSTED AND FATIGUED. WHEN THE STRUT BREAKS THROUGH THE TOWER IT IS INEVITABLE THAT THE TIRE WILL LOCK UP IN THE WHEEL WELL CAUSING LOSS OF STEERING AND VEHICLE CONTROL. I HAVE CONTACTED CHRYSLER REGARDING THIS AND THEY SAY THAT THERE IS NO RECALL FOR THIS DEFECT.

NHTSA complaint #10040862 — an unverified report by a vehicle owner.

at 82,000 miles Waukesha, WI

SUSPENSION:FRONT:MACPHERSON STRUT

96 PLYMOUTH VOYAGER VAN WITH 80K MILES. BOTH STRUT INSIDE ENGINE COMPARTMENT ARE EXHIBITING MAJOR METAL FATIGUE. BOTH STRUT TOWERS ARE SHEARING AWAY FROM MAIN FRAME ASSEMBLY. DEALER STATES THAT THIS NEEDS TO BE REPAIRED OR FRONT OF VAN WILL COLLAPSE. THIS STARTED TO OCCUR SEVERAL YEARS AGO BUT DEALER ALWAYS STATED THAT THIS WAS NOT AN ISSUE. IN RESEARCHING THE WEB, I HAVE SEEN OTHER COMPLAINTS OF METAL FATIGUE ON THE CHRYSLER STRUT TOWERS. I CAN PROVIDE VISUAL EVIDENCE IF DESIRED. WOULD LIKE TO HAVE THE NHTSA CONSIDER THIS AS A POTENTIAL SAFETY ISSUE. PLEASE CONTACT ME AND I CAN PROVIDE DIGITAL PICTURES OF BOTH STRUT TOWERS SHEARING THROUGH MAIN CHASSIS FRAME. *NLM

NHTSA complaint #10036623 — an unverified report by a vehicle owner.

at 50,000 miles Dyer, IN

SUSPENSION:FRONT:WHEEL BEARING

DEALER REPLACED FRONT ROTORS AT 50,000 MILES AND AGAIN AT 70,000 MILES. *AK THE FRONT BRAKE ROTORS WERE PITTED AND THE PADS WERE DOWN AND THE REAR BRAKES WERE LESS THAN 200 MILES. THE FRONT BRAKE PADS AND BOTH ROTORS WERE REPLACED, THE DRUMS WERE RESURFACED THE WHEEL CYLINDERS WERE BAD AND WERE REPLACED PER TSB, AND BOTH REAR WHEEL CYLINDERS WAS ALSO REPLACED. THERE WAS A BAD NOISE IN THE LEFT FRONT SIDE AND THE LOUDEST WAS IN THE FRONT WHEEL BEARING AND THE LEFT FRONT WHEEL BEARING WAS REPLACED. *SCC

NHTSA complaint #10037682 — an unverified report by a vehicle owner.

Franklin, WI

SUSPENSION:FRONT:MACPHERSON STRUT

WHEN THE VEHICLE WAS INSPECTED, IT WAS FOUND THAT THE RIGHT FRONT STRUT TOWER WAS RUSTED. THIS COULD CAUSE SEVERE DAMAGE IF IT FELL OUT. *AK THE CONSUMER WAS TOLD THAT THIS WAS A COMMON PROBLEM WITH THIS VEHICLE. THE DRIVER'S SIDE (LEFT) STRUT TOWER WAS STARTING TO RUST PER TECHNICIAN. *SC

NHTSA complaint #10034578 — an unverified report by a vehicle owner.

at 73,000 miles South Euclid, OH

SUSPENSION:FRONT

RIGHT FRONT SUSPENSION STRUT FAILURE AT POINT OF ATTACHMENT TO THE BODY DUE TO CORROSION.

NHTSA complaint #10030985 — an unverified report by a vehicle owner.

at 54,000 miles SUN Prairie, WI

SUSPENSION

THE TRANSMISSION AND BELT TENSIONER FAILED, THE AXLE HAD BROKEN, THE HORN, WIPERS, AND CRUISE CONTROL FAILED. THE A/C HAD GONE OUT ALONG WITH THE CONDENSER. THERE WAS FLUID LEAKAGE IN THE POWER STEERING RACK & PINION, THE VEHICLE HAD GONE DEAD. AS A RESULT THE COMPUTER WAS REPLACED. THE CONSUMER REQUESTED TO BE REIMBURSED FOR THE REPAIR COSTS. SCC

NHTSA complaint #10006177 — an unverified report by a vehicle owner.

Oceanport, NJ

SUSPENSION:FRONT:CONTROL ARM

AIR BAG LIGHT IS ON, THE HORN DOES NOT WORK AND THE SPEED CONTROL IS INOPERATIVE. THERE ARE CHRYSLER SERVICE BULLETINS ON THE CLOCK SPRING WIRING HARNESS BUT NO RECALL. THIS IS A SAFETY HAZARD (NO HORN, NO AIRBAG) AND SHOULD BE ADDRESSED BY A RECALL.

NHTSA complaint #768656 — an unverified report by a vehicle owner.

Visalia, CA

SUSPENSION:FRONT:SHOCK ABSORBER

RUST FAILURE OF THE RT. FRONT STRUT TOWER WITH MISALIGNMENT AND TIRE FAILURE.

NHTSA complaint #766379 — an unverified report by a vehicle owner.

Pittsburgh, PA

SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY

REAR DRIVER SIDE SPRING WAS BENT, CAUSING VEHICLE TO BE LIFTED ON PASSENGER SIDE. AFTER SPRING WAS REPLACED DRIVER'S SIDE WAS STILL NOT LEVELED WITH THE PASSENGER'S SIDE. DEALER WAS NOTIFIED, AND HAS NOT DIAGNOSED WHAT THE CAUSE WAS.

NHTSA complaint #8005383 — an unverified report by a vehicle owner.

Poughkeepsie, NY

SUSPENSION:FRONT:SPRINGS:TORSION BAR

THERE IS A PROBLEM WITH THE LEFT AND RIGHT SWAY BARS.

NHTSA complaint #785854 — an unverified report by a vehicle owner.

Hamburg, NJ

SUSPENSION

CONSUMER HAD FRONT END PROBLEMS SINCE PURCHASE, NOISE MOSTLY. WHILE DRIVING 55 MPH THERE WAS A LOUD BANG, VEHICLE BEGAN STRUT HOUSING BRACKET THAT HOLDS THE STABILISER LINK BROKE OFF, CAUSING IT TO CUT INTO TIRE. NO FLAT. STRUTS HAD BEEN REPLACED TWICE PRIOR TO THIS .*AK STUTS HAVE BEEN REPLACED A TOTAL OF SIX TIMES AS WELL AS FRONT COIL SPRING, ALSO WHEN GAS TANK WAS FULL IT LEAKED ONTO THE GROUND FUEL TANK WAS REPLACED, STEERING MAKES A NOISE WHEN TURNING, SUSPENSION MAKES A LOT OF NOISE, WHEEL BEARING MSKING A NOSIE,RACK AND PINION WAS REPLACED, VEHICLE PULLS TO RIGHT,SWAYAR LINKS WERE REPLACED,CLOCK SPRING WAS REPLACED,WHEN A/C IS ON THE COMPRESSOR ENGAGES LOUD SOUND,WINDSHIELD FALLING APART,ROTORS WERE REPLACED,INTERMITTENLY WIPERS TURN ON BY THEMSELVES, ENGINE MAKES A SEVER NOISE,STABILIZER BAR BROKE.

NHTSA complaint #892712 — an unverified report by a vehicle owner.

THE Woodlands, TX

SUSPENSION:FRONT:SPRINGS:TORSION BAR

WHILE DRIVING,TRANSMISSION JUMPED OUT OF PLACE & WOULD NOT SHIFT GEARS-HAD TO REBUILD & PROBLEM STILL NOT FIXED, AIR CONDITIONER COMPLETELY WENT OUT HAD TO REPLACE WHOLE SYSTEM. INDEPENDENT FRONT TORSION BAR- FRONT SWAY BARS BROKE AT BOLTS-UPPER STRUT BEARINGS DAMAGED-COMPLETELY REPLACED. VERY DISSAPOINTED IN THIS VEHICLE< NOT SAFE TO TRAVEL WITH CHILDREN IN IT!!

NHTSA complaint #746811 — an unverified report by a vehicle owner.

Chicopee, MA

SUSPENSION:FRONT:SPRINGS:TORSION BAR

FRONT SWAY BAR FOUND BROKEN AT BOLT ON DRIVERS SIDE OF VAN. ALSO, UPPER STRUT BEARINGS MAY BE DAMAGED AND NEED TO BE REPLACED. MECHANIC WAS SUPRISED THAT THE LOCAL DEALER HAD SWAY BAR IN STOCK, AS THEY USUALLY ONLY STOCK PARTS THAT ARE ROUTINELY REPLACED OR THAT ARE KNOW TO FAIL. MECHANIC STATED THAT IF SWAY BAR HAD BROKEN FREE AT BOLT, IT COULD HAVE PUNCTURED THE DRIVERS SIDE TIRE, OR CAUSED THE DRIVER TO LOSE CONTROL OF THE VEHICLE.

NHTSA complaint #744008 — an unverified report by a vehicle owner.

Holy Cross, IA

SUSPENSION:REAR

BEARING FOR REAR SWAY BAR IS GOING BAD.

NHTSA complaint #737056 — an unverified report by a vehicle owner.

UNK, UN

SUSPENSION:REAR:SHOCK ABSORBER

REAR SHOCKS FAILED. MJS

NHTSA complaint #549873 — an unverified report by a vehicle owner.

UNK, UN

SUSPENSION:FRONT:MACPHERSON STRUT

FRONT STRUTS FAILED. MJS

NHTSA complaint #549873 — an unverified report by a vehicle owner.

College Park, MD

SUSPENSION:FRONT

FRONT SUSPENSION NOISE WHEN GOING OVER DIPS AND BUMPS IN ROAD. SUSPECTED WORN OR DEFECTIVE FRONT STRUTS. FRONT STRUTS REPLACED AND FRONT END ALIGNED. PROBLEM WAS NOT ELIMINATED. SUSPECT PROBLEM WITH UPPER AND LOWER CONTROL ARMS OR DEFECTIVE OR WORN COIL SPRINGS. VEHICLE HAS NEVER BEEN DRIVEN IN HARSH OR ABUSING ROAD CONDITIONS.

NHTSA complaint #714800 — an unverified report by a vehicle owner.

Other 1996 Plymouth Grand Voyager problems

← Full 1996 Plymouth Grand Voyager report