2011 Toyota Prius fuel system problems

FUEL/PROPULSION SYSTEM

I was driving my car at over 70 mph on a highway, no check engine, no issues, just had oil changed when check hybrid system alert came on with check engine light. I started to change lanes to get to shoulder when my car just died, completely. It died in the middle of the highway merging with another major road, so I was stuck between 2 lanes of 70mph traffic on either side. The time to react to the sudden warning to my car dying was less than 2 minutes. I quickly called 911 to ask for help and was told someone had already reported my breakdown as well because my car had died in a horribly dangerous area. I was very lucky that a state trooper came quickly and blocked off my car until it could be towed for repair. I was told that I need a new Hybrid Battery. The fact that I had no signs of failure before complete shut down makes for a very dangerous driving situation and makes me second guess ever buying a Prius again.

NHTSA complaint #11711067 — an unverified report by a vehicle owner.

HYBRID PROPULSION SYSTEM

The contact owns a 2011 Toyota Prius. The contact stated that while operating the vehicle, the check engine warning light remained illuminated, the vehicle had unexpectedly shut off. Additionally, the transmission failed to shift into the intended gear. The vehicle was towed to the local dealer who replaced the catalytic converter, but the failure persisted. The vehicle was towed back to the dealer who diagnosed that the inverter was faulty and needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure, but no assistance was offered. The contact was informed that the VIN was not included in the NHTSA Campaign Number: 14V053000 (HYBRID PROPULSION SYSTEM, ELECTRICAL SYSTEM). The contact stated that the vehicle had experienced the failure listed in the recall. The failure mileage was 117,000.

NHTSA complaint #11657571 — an unverified report by a vehicle owner.

HYBRID PROPULSION SYSTEM

The contact owns a 2011 Toyota Prius. The contact stated while driving at various speeds, the vehicle lost motive power temporarily. The contact stated that upon depressing the accelerator pedal, the vehicle continued driving; however, the vehicle was operating on gasoline. The contact related the failure to NHTSA Campaign Number: 18V684000 (Hybrid Propulsion System). The vehicle was taken to the dealer for the recall repair. The dealer determined that the hybrid battery needed to be replaced. The dealer provided an estimate for the repair. The contact declined to pay for the repair and advised the dealer to perform the recall repair; however, the dealer failed to acknowledge the recall. The vehicle was not repaired. Additionally, the contact stated while driving 25 MPH downhill, the vehicle stalled. The check engine and several unknown warning lights were illuminated. The contact was able to restart the vehicle, and the contact pulled into the driveway of the nearby residence. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 116,000.

NHTSA complaint #11636448 — an unverified report by a vehicle owner.

HYBRID PROPULSION SYSTEM

The contact owns a 2011 Toyota Prius. The contact stated that while driving at unknown speeds or starting the vehicle, the check hybrid system warning light was illuminated. The vehicle went into a Safe Mode. There was no option to place the vehicle in neutral or drive. The vehicle would start but failed to move. The contact stated that the failure was related to NHTSA Campaign Number: 18V684000 (Hybrid Population System). The vehicle was towed to the dealer, where it was diagnosed that there were error codes related to the battery and hybrid system. The vehicle was not repaired. The manufacturer was contacted and referred the contact to the local dealer. The failure mileage was approximately 120,000.

NHTSA complaint #11618545 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Hybrid system shut down. DC power converter shutting down. Car shut down on me in middle of road almost caused a crash. There was a recall in 2018 but I never received a notice and now as of 2023 there are no active recalls.

NHTSA complaint #11531034 — an unverified report by a vehicle owner.

HYBRID PROPULSION SYSTEM: INVERTER

The contact owns a 2011 Toyota Prius. The contact stated while driving approximately 55 MPH, the vehicle stalled with the check hybrid system warning light illuminated continuously. The vehicle was able to restart. The vehicle was taken to the dealer where it was diagnosed that the inverter needed to be repaired. The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 141,000.

NHTSA complaint #11468148 — an unverified report by a vehicle owner.

HYBRID PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2011 TOYOTA PRIUS. THE CONTACT STATED THAT WHILE DRIVING AT 55 MPH, THE VEHICLE STALLED WITH SEVERAL UNKNOWN WARNING LIGHTS ILLUMINATED. THE VEHICLE WAS TOWED TO THE RESIDENCE. THE CONTACT STATED THAT THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN NUMBERS: 18V684000 (HYBRID PROPULSION SYSTEM) AND 14V053000 (HYBRID PROPULSION SYSTEM). THE VEHICLE WAS REPAIRED UNDER THE RECALL CAMPAIGNS HOWEVER, THE FAILURE RECURRED. THE VEHICLE WAS NOT TAKEN TO BE DIAGNOSED NOR REPAIRED. THE MANUFACTURER HAD NOT BEEN NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 159,000.*DT

NHTSA complaint #11327176 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

WHILE DRIVING DOWN CITY STREET AT APPROX. 25 MPH, THE VEHICLE SUDDENLY LOST ALL POWER AND HAD TO BE EMERGENCY STEERED WITHOUT POWER STEERING TO THE SIDE OF THE ROAD, NARROWLY AVOIDING A CRASH. THE DASHBOARD SHOWED "CHECK HYBRID SYSTEM"; VEHICLE WAS INOPERABLE AND HAD TO BE TOWED.

NHTSA complaint #11324344 — an unverified report by a vehicle owner.

HYBRID PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2011 TOYOTA PRIUS. THE CONTACT STATED THAT WHILE DRIVING AT AN UNDISCLOSED SPEED, SEVERAL WARNING LIGHTS DISPLAYED ON THE INSTRUMENT PANEL. THE CONTACT STATED THAT THE BRAKE PEDAL WAS DEPRESSED AND WENT TO THE FLOORBOARD WHICH EXTENDED THE BRAKING DISTANCE. THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 18V684000 (HYBRID PROPULSION SYSTEM). THE VEHICLE WAS TAKEN TO MARIETTA TOYOTA LOCATED AT (750 COBB PKWY S, MARIETTA, GA 30060 (470) 938-8430). THE DEALER DECLINED TO OFFER THE REPAIR BECAUSE THE VEHICLE HAD A SALVAGE TITLE. THE MANUFACTURER WAS CONTACTED AND OFFERED A SOFTWARE UPDATE OF THE HYBRID SYSTEM BUT DECLINED TO OFFER ANY ADDITIONAL REPAIRS. THE FAILURE MILEAGE WAS 101,000.

NHTSA complaint #11316593 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

AFTER RECEIVING THE COMPUTER UPDATE MY FUEL MILEAGE HAS DROPPED 10 MILES. THE OTHER PROBLEM IN THE RATE OF TIRE WEAR AND PULL. I TOOK THE CAR IN FOR AN ALIGNMENT TO A TOYOTA DEALERSHIP BECAUSE IT WAS PULLING THEY TOLD ME THEY DID THE ALIGNMENT. AFTER I GOT MY CAR BACK IT WAS STILL PULLING I QUESTIONED THEM AND THEY SAID THAT WAS NORMAL. THE LAST THING IS I GOT NEW TIRES PUT ON THE CAR AND HAD TO REPLACE THEM 10 MONTHS LATER BECAUSE THERE WAS ABOUT 15 PERCENT TREAD LIFE LEFT. THE TIRES WERE ROTATED PROPERLY.

NHTSA complaint #11303039 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

I WAS MAKING A LEFT TURN AT A VERY BUSY LOS ANGELES INTERSECTION AND DURING NEEDED ACCELERATION TO TURN, THE PRIUS LOST POWER FOR A FULL SECOND AND THEN POWER CAME BACK SLOWLY AND I BARELY MADE IT THROUGH THE INTERSECTION, A T BONE COLLISION WAS IMMINENT, AND I MISSED GETTING HIT BY INCHES. ALL THE WARNING LIGHTS ON THE DASH ILLUMINATED AND I WAS FRAZZLED. THE HYBRID BATTERY WAS 2/3 RDS FULL AT THE TIME. THERE HAVE BEEN OTHER INSTANCES WHERE THE CAR LOST POWER FOR BRIEF MOMENTS WHEN THE HYBRID BATTERY WAS LOW AND DIDNT THINK ANYTHING OF IT AT THE TIME. THE MPG HAS REMAINED BELOW 40 AND AFTER HYBRID FAILURE, AROUND 26. ALSO, I HAD A GEN 2 PRIUS AND THE CATALYTIC CONVERTER WENT BAD AROUND 150,000. CALIFORNIA PUNISHES CONSUMERS BY NOT ALLOWING AFTER MARKET CATS AND FORCES THEM TO BUY OEM AT AN EXTREME MARK UP. WITHOUT A PROPER CAT, YOU CANT HAVE CAL SMOG APPROVAL, NO APPROVAL, NO REGISTRATION. TOTAL WASTE OF RESOURCE WHEN THE ACTUAL COST OF REPLACEMENT OF THE CAT IS AROUND $2K AT THE DEALER. IF I LIVED IN AZ, AFTER MARKET IS $475. AT THAT POINT A CAR OF THAT AGE AND MILAGE IS WORTH AROUND $2-3K. BATTERY AND CAT REPLACEMENT COSTS SHOULD NOT ECLIPSE THE VALUE OF THE CAR. STILL DOESN'T MENTION THE REST OF THE MECHANICAL AND SAFTEY APPARATUS . IF AN ENGINE WORKS HALF TIME ON A HYBRID, WHY DOES THE CAT BURN OUT SO SOOOON? THE SCAM IS BAKED INTO THE VEHICLE AND OUR GOVT SUPPORTS IT. FIX CARB!

NHTSA complaint #11269305 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

WHILE DRIVING AT CA FREEWAY SPEED (65MPH) THE CAR GOES LIMP. THE ACCELERATOR FAILS TO WORK AND EVEN FLOORING THE VEHICLE MAKES NO DIFFERENCE. AT THIS POINT THE SPEED OF THE VEHICLE DECREASES AND I HAVE TO IMMEDIATELY PULL TO THE SHOULDER. THE "CHECK HYBRID SYSTEM" ALERT SHOWS ON THE DASH AND ALSO ELECTRIC POWER STEERING AND CHECK ENGINE LIGHT. THIS ISSUE HAS BEEN GOING ON FOR THE PAST YEAR AND I HAVE TAKEN IT TO SEVERAL TOYOTA DEALERSHIPS WITH NO RESOLVE. I HAVE SPENT A TOTAL OF $4500 WITHOUT TOYOTA OF VALLEJO OR THE NOW BANKRUPT TOYOTA OF FAIRFIELD SOLVING THE ISSUE. THIS IS A LIFE THREATENING ISSUE AND HAPPENED SEVERAL TIMES WITH CHILDREN IN THE VEHICLE. SHOW IN VIDEO: HTTPS://WWW.YOUTUBE.COM/WATCH?V=CA5HJRSNFSG

NHTSA complaint #11242826 — an unverified report by a vehicle owner.

HYBRID PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2011 TOYOTA PRIUS. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 18V684000 (HYBRID PROPULSION SYSTEM). THE CONTACT CALLED WESTBURY TOYOTA AT 516-272-4499 (LOCATED AT 1121 OLD COUNTRY RD, WESTBURY, NY 11590) AND WAS INFORMED THAT THE PARTS WERE NOT AVAILABLE. THE MANUFACTURER STATED THAT THE PART WAS AVAILABLE AND REFERRED THE CONTACT BACK TO THE DEALER. THE CONTACT STATED THAT THE VEHICLE STALLED WHILE DRIVING AND NEEDED TO BE TOWED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 116,480. PARTS DISTRIBUTION DISCONNECT.

NHTSA complaint #11166493 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

TOYOTA AFTER 2 MONTHS HAS NOT RESOLVED THIS ISSUE/RECALL. SINCE THAT I HAVE TO STOP TO SHARE MY CAR ON TURO AND I'LL HAVE A LOST OF INCOME. I'M ASKING FOR A COMPENSATION

NHTSA complaint #11156577 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

IN MOTION WHILE ACCELERATING PAST A SLOWER CAR. HEARD AND FELT A PRONOUNCED THUMP AND LOST ENGINE POWER ON BUSY LOCAL THOROUGHFARE. MOVED TO A TURN LANE AND STOPPED. MULTIPLE DASHBOARD LIGHTS AND "CHECK HYBRID SYSTEM" ON LED DISPLAY. POWER OFF CAR, AND BACK ON TWICE AND GOT THE SAME ERROR ON DISPLAY. FOUND THAT CAR COULD MOVE ON EV POWER AND I GOT IT INTO A SAFER LOCATION AT AN ADJACENT PARKING LOT. HAD VEHICLE TOWED TO REPAIR FACILITY. AS A DRIVER THIS WAS DISCONCERTING AS I COULD NOT CLEARLY DETERMINE IF THE CAR WAS AT ALL DRIVEABLE. IF A DRIVER WERE TO STOP IMMEDIATELY IN THE SAME SITUATION THEY WOULD BE ON THE ROADWAY. IF I HAD NOT PRESSED ON THE ACCELERATOR PEDAL AFTER POWERING ON THE CAR AGAIN I WOULD NOT HAVE KNOWN I COULD MOVE THE CAR TO A SAFER LOCATION. DISPLAY SHOULD READ "HYBRID SYSTEM FAILURE" THEN "LIMITED EV POWER AVAILABLE" THEN "MOVE TO SAFE AREA IF NECESSARY" CAUSE: HYBRID INVERTER FAILURE. REPAIRED BY TOYOTA UNDER 2014 EOE AND NEW 10/2018 RECALL J0A

NHTSA complaint #11141949 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2011 TOYOTA PRIUS. THE CONTACT STATED THAT THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THERE WAS A FRACTURE IN THE FUEL TANK THAT NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE CONTACT STATED THAT THIS WAS A GLOBAL RECALL (TOYOTA/AUSTRALIA: FUEL SUCTION PLATE), BUT WAS NOT YET A RECALL IN THE UNITED STATES. THE FAILURE MILEAGE WAS 58,000.

NHTSA complaint #10906450 — an unverified report by a vehicle owner.

HYBRID PROPULSION SYSTEM: INVERTER

2011 TOYOTA PRIUS. CONSUMER WRITES IN REGARDS TO ELECTRONIC SYSTEM RECALL. *SMD THE CONSUMER STATED WHEN SHE STARTED THE VEHICLE, THE FRONT PANEL LIT UP, BUT THE READY LIGHT DID NOT LIGHT UP, AND SHE WAS UNABLE TO SHIFT GEARS AND COULD NOT TURN THE VEHICLE OFF. AFTER MANY ATTEMPTS, THE VEHICLE EVENTUALLY SHUT OFF. AFTER MANY TRIES, THE READY LIGHT FINALLY LIT UP AND THE VEHICLE OPERATED NORMALLY. THE SAME THING HAPPENED SIX DAYS LATER. THE VEHICLE WAS TAKEN TO THE DEALER, BUT THEY WERE UNABLE TO FIND A PROBLEM. TWO WEEKS LATER, THE PROBLEM HAPPENED AGAIN. THE DEAR TRIED TO TELL THE CONSUMER, THE PROBLEM WAS THE BATTERY. BUT, THE PANEL SHOWED THE BATTERY SYSTEM WAS OK. THE PROBLEM HAS SINCE HAPPENED A FOURTH TIME. THE CONSUMER BELIEVED THE RECALL THAT WAS PREVIOUSLY PERFORMED, CAUSED THE ISSUES.

NHTSA complaint #10609388 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

MY CAR HESITATES TO STOP OR SLOW DOWN WHEN BRAKES ARE APPLIED DRIVING OVER A POTHOLE, SLICK SURFACE, METAL ROAD COVER OR A MANHOLE. INSTEAD OF SLOWING/STOPPING, THE CAR SEEMS TO EJECT FORWARD. I TOOK IT TO THE DEALERSHIP WHERE I BOUGHT MY CAR AND DROVE WITH A SERVICE TECH AND HE SAID IN OVER 20 YEARS OF HIS EXPERIENCE, HE'S NEVER SEEN THIS. I TRIED TO EXPLAIN THAT THIS CAR (AND TECHNOLOGY WITH REGENERATIVE BRAKING) IS ONLY 3 YEARS OLD, BUT HE DIDN'T SEEM TO BUY MY COMPLAINT, NOR WERE WE ABLE TO REPRODUCE THIS ISSUE WHEN I DROVE WITH A TECHNICIAN AROUND THE BLOCK. THERE ARE SEVERAL ONLINE DISCUSSIONS REGARDING THIS PARTICULAR ISSUE : HTTP://MONEY.CNN.COM/2010/02/04/AUTOS/PRIUS_TIMELINE/?WPMP_SWITCHER=MOBILE HTTP://WWW.EETIMES.COM/AUTHOR.ASP?SECTION_ID=30&DOC_ID=1284377.

NHTSA complaint #10573372 — an unverified report by a vehicle owner.

HYBRID PROPULSION SYSTEM: INVERTER

RE: NHTSA 14V053000/HYBRID PROPULSION SYSTEM...I DID NOT RECEIVE A RECALL NOTICE IN THE MAIL. MY DAUGHTER OWNS A NEW PRIUS AND SHE DID NOT RECEIVE ANY NOTICE EITHER. MY CAR ENGINE DID NOT SHUT OFF BUT MY DAUGHTER'S ENGINE HAS SHUT OFF. YOU SHOULD ASK TOYOTA TO SHOW PROOF OF ITS RECALL MAILINGS. I'LL BET THE FARM THAT THEY CAN'T.

NHTSA complaint #10573249 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

ON APRIL 3 2012 WE DROVE OUR 2011 TOYOTA PRIUS TO A FULL AND COMPLETE STOP AT A STOP SIGN IN A RESIDENTIAL NEIGHBORHOOD. WHILE WE WERE STOPPED, THE CAR SURGED FORWARD APPROXIMATELY 5 FEET BEFORE COMING TO A STOP. MY WIFE, WHO AS DRIVING LOOKED DOWN TO CHECK THAT HER FOOT WAS ON THE BRAKE. WHILE STARING AT HER FOOT SQUARELY ON THE BRAKE, THE CAR SURGED FORWARD AGAIN ABOUT 3 FEET. THE CAR THEN SURGED FORWARD AGAIN ABOUT ONE FOOT BEFORE STOPPING. LUCKILY THERE WAS NO CROSSING TRAFFIC, PEDESTRIANS OR ANY OTHER OBSTRUCTIONS. NO COLLISION OCCURRED AND NO ONE WAS HURT. WE CALLED TOYOTA CARE IMMEDIATELY AND THEY PROMPTLY PICKED UP THE CAR AND TOOK IT TO THE DEALER. THE DEALER LATER CALLED US AND INFORMED US THAT THEY HAD DIAGNOSED THE CAR AND THAT NO PROBLEM COULD BE FOUND. WE DISPUTED THAT WE WERE UNWILLING TO TAKE THE CAR BACK UNTIL A PROBLEM WAS FOUND AND THEY TOLD US THAT THEY HAD DONE EVERYTHING THEY COULD DO AND EVEN HAD DRIVEN THE CAR 10 MILES WITH NO INCIDENT. I INFORMED THEM THAT WE HAD DRIVEN THE CAR NEARLY 10,000 MILES AND IT HAPPENED ONCE. ONCE IS TOO MANY TIMES. THE DEALER TOLD US WE HAD TO TAKE THE CAR BACK. WE ASKED FOR A WRITTEN STATEMENT GUARANTEEING THE SAFETY OF THE CAR AND THAT THE ISSUE WOULD NOT OCCUR. THEY SAID THEY COULD OFFER NO WRITTEN STATEMENT, SO WE REFUSED TO TAKE THE CAR BACK WHAT FOLLOWED WAS ESSENTIALLY THE DEALER PASSING THE BUCK TO TOYOTA CORPORATE WHO BASICALLY TOLD US THAT THERE WAS NOTHING THEY COULD DO AND THAT IF WE STILL HAD A PROBLEM WE COULD GO TO ARBITRATION. TOYOTA CORPORATE WAS NEITHER REASSURING NOR HELPFUL. WE ARE NOW IN ARBITRATION WITH TOYOTA. WE HAVE OUR ARBITRATION HEARING TODAY. IT HAS NOW BEEN NEARLY TWO MONTHS SINCE WE HAVE HAD THE CAR, YET WE ARE STILL PAYING THE LEASE AND INSURANCE. WE ARE NOT LOOKING FOR MONEY, WE ONLY WANT ASSURANCE AND SAFETY FOR OUR FAMILY.

NHTSA complaint #10460127 — an unverified report by a vehicle owner.