FaultScore

2004 Toyota Tundra engine problems

11 of the 652 complaints about the 2004 Toyota Tundra are about the engine — 2% of everything reported for this model year. Half of the failures with a mileage on record happened before 87,078 miles.

D

11

Complaints

2

Crashes

0

Fires

1

Injuries

Exactly what failed

Engine 6 54.5%
Engine AND Engine Cooling 5 45.5%

Engine & Cooling across every Toyota Tundra year

2000 52 5.1%
2001 13 1.3%
2002 11 1.1%
2003 12 1.2%
2004 11 1.1%
2005 25 2.5%
2006 23 2.3%
2007 59 5.8%
2008 56 5.5%
2010 18 1.8%
2011 35 3.5%
2012 60 5.9%
2013 24 2.4%
2018 11 1.1%
2022 196 19.3%
2023 203 20.0%
2024 158 15.6%
2025 46 4.5%

What owners said

Filed with NHTSA, in their own words.

at 142,000 miles NEW Freedom, PA Crash

ENGINE

VEHICLE BEGAN TO ACCELERATE DOWN A STEEP HILL AND NO MATTER WHAT I TRIED TO STOP IT, NOTHING HAPPENED, IT JUST KEPT ACCELERATING.

NHTSA complaint #11387344 — an unverified report by a vehicle owner.

at 142,000 miles NEW Freedom, PA Crash 1 injured

ENGINE

VEHICLE BEGAN TO ACCELERATE DOWN A STEEP HILL AND NO MATTER WHAT I TRIED TO DO TO STOP THE VEHICLE NOTHING HAPPENED. IT JUST KEPT ACCELERATING. LOST CONTROL OF VEHICLE, AND WAS UNABLE TO NEGOTIATE THE RIGHT HAND TURN. VEHICLE SLAMMED INTO A DIRT EMBANKMENT, THEN ROLLED OVER AND REVERSED IT'S POSITION. CONSEQUENTLY, I WAS TRAPPED IN A RUNNING VEHICLE WITH GASOLINE LEAKING AND UNABLE TO SHUT OFF THE ENGINE. HAD TO WAIT 30N MINUTES FOR EMS/FIRE RESCUE TO ARRIVE. EXTRICATION TOOK ANOTHER 25-30 MINUTES. TRANSPORTED TO TRAUMA CENTER, YORK, PA.

NHTSA complaint #11387346 — an unverified report by a vehicle owner.

at 90,157 miles Newburgh, NY

ENGINE

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. WHILE DRIVING 70 MPH, THE CONTACT NOTICED AN ABNORMAL TAPPING NOISE COMING FROM THE ENGINE. THE CONTACT TURNED INTO A PARKING LOT AND THE VEHICLE SEIZED WITHOUT WARNING. THE CONTACT ATTEMPTED TO TURN THE VEHICLE OFF AND BACK ON, BUT WAS UNSUCCESSFUL. THE VEHICLE WAS TOWED TO HEALEY HYUNDAI (410 FISHKILL AVE, BEACON, NY 12508, (845) 360-9822) WHERE IT WAS DIAGNOSED THAT THE ENGINE FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED ASSISTANCE WITH REPAIRS. THE FAILURE MILEAGE WAS APPROXIMATELY 90,157.

NHTSA complaint #11286842 — an unverified report by a vehicle owner.

at 123,360 miles Phoenix, AZ

ENGINE

TL-THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 10 MPH, THE VEHICLE STALLED WITHOUT WARNING AND THE FRONT PASSENGER'S SIDE TIRE DISLODGED FROM THE VEHICLE. THE VEHICLE WAS UNABLE TO RESTART. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE THE UPPER BALL JOINT, THE LOWER BALL JOINT, THE CONTROL ARM, THE ABS SPEED SENSOR, AND RT FRONT BRAKE LINE LEADING SYSTEM NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBERS: 07V013000 (SUSPENSION) AND 05V225000 (SUSPENSION). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 123,360. DJR

NHTSA complaint #10670669 — an unverified report by a vehicle owner.

Chagrin Falls, OH

ENGINE AND ENGINE COOLING

RUST ON EVERYTHING UNDER THE TRUCK AS WELL AS THE REAR BUMPER. PARTS THAT HAVE HAD TO BE REPLACED BECAUSE OF RUST AND/OR RUST PERFORATION OR NEED TO BE REPLACED: 1) ENTIRE FRAME ' PERFORATION GREATER THAN 10MM FOUND ON PASSENGER SIDERAIL 2) REAR DIFFERENTIAL (LEAKING FROM RUST PERFORATION) 3) BRAKE LINES 4) POWER STEERING LINE (LEAKING FROM RUST) 5) SKID PLATE (SUPPORT BRACKETS RUSTED - FELL OFF WHILE DRIVING) 6) BRAKE CALIPERS (MULTIPLE TIMES) 7) COIL SPRINGS 8) AXLES (FRONT AND BACK) 9) CONTROL ARMS 10) CV- JOINT 11) BOOTS 12) HITCH RECEIVER 13) EXHAUST 14) MUFFLER 15) CAMBER BOLT 16) MULTIPLE SETS OF TIRES (UNABLE TO ALIGN TIRES PROPERLY DUE TO RUSTED/SEIZED CAMBER BOLT) CAUSING PREMATURE TREAD WEAR. 17) BRAKE DRUMS (WARPED AND PITTED) 18) WHEEL BEARING 19) TRUCK TAILGATE SUPPORT WIRES ' WIRES RUSTED AND BROKE. TAILGATE WON'T OPEN/CLOSE WITHOUT EXTREME EFFORT BECAUSE IT IS NOT ALIGNED PROPERLY. 20) SHOCKS/STRUTS 21) SEALS, BRACKETS, NUTS AND BOLTS - THE PARTS LISTED ABOVE IS NOT COMPLETE. BASICALLY, EVERYTHING YOU SEE UNDER THE TRUCK IS SUFFERING FROM EXTREME RUST AND/OR PERFORATED. *TRUCK HAS HAD A HORRIBLE SHIMMY FOR YEARS THAT NO ONE HAS BEEN ABLE TO FIGURE OUT, PARTICULARLY BAD WHEN TOWING. STEERING WHEEL SHAKES VIOLENTLY AS WELL AS THE ENTIRE TRUCK. IMPROVED SLIGHTLY WHEN REAR DIFFERENTIAL AND AXLES WERE REPLACED. MOST LIKELY RELATED TO FRAME WARP OR INSTABILITY. *TRUCK HAS HAD ISSUES WITH GETTING IN AND OUT OF 4WD. INCONSISTENT WITH HOW LONG IT TAKES TO GET IN AND OUT OF 4WD. THERE IS A LOUD AND JARRING CLUNK WHEN ENGAGING OR DISENGAGING 4WD. *TRUCK FEELS LIKE IT IS ON THE VERGE OF GOING OUT OF CONTROL WHEN A HOLE OR BUMP IS HIT. THE TRUCK WILL LITERALLY JUMP SIDEWAYS. *TRACTION STABILITY CONTROL COMES ON RANDOMLY WHEN HITTING A BUMP OR HOLE. ANOTHER MYSTERY TO MECHANIC.

NHTSA complaint #10663590 — an unverified report by a vehicle owner.

at 35,000 miles Williston, VT

ENGINE AND ENGINE COOLING

RUST ALL OVER THE UNDERTRUCK, EVEN THE CATALYTIC CONVERTER IS RUSTED. I WAS PART OF THAT RECALL AND THE DEALER IS GOING TO SPRAY THE FRAME TO STOP THE CORROSION. CAN THE CORROSION PROCESS ENDS WITH THE SPRAYING?

NHTSA complaint #10615415 — an unverified report by a vehicle owner.

at 84,000 miles Allenhurst, NJ

ENGINE

THE 2004 AND EARLIER TOYOTA TUNDRA HAS HAD MAJOR CORROSION ISSUES AND FRAME RECALLS. MY TUNDRA WAS JUST INSPECTED BY THE LOCAL TOYOTA DEALER AND MAJOR CORROSION WAS NOTED ON THE VEHICLE FRAME. TOYOTA APPLIED A FIBERGLASS BASED RUSTPROOFING TO THE FRAME. HOWEVER, THEY WOULD NOT ACKNOWLEDGE ANY OTHER CORROSION OR ROT ON THE VEHICLE. MY VEHICLES MOTOR MOUNTS ARE SO CORRODED THAT I AM AFRAID THAT THE ENGINE WILL FALL OUT OF THE VEHICLE. ALSO, THE MOUNTS THAT HOLD THE RADIATOR ARE SO CORRODED THEY ARE ALMOST GONE. THERE ARE NUMEROUS OTHER AREAS IN THE ENGINE COMPARTMENT AND UNDERCARRIAGE THAT ARE COMPLETELY CORRODED. THE VEHICLE IS UNSAFE TO DRIVE AND TOYOTA WILL NOT ADDRESS IT.

NHTSA complaint #10546877 — an unverified report by a vehicle owner.

at 95,000 miles Montgomery, NY

ENGINE AND ENGINE COOLING

BROUGHT VEHICLE IN FOR NEW MUFFLER AND TAILPIPE. MECHANIC SHOWED ME A LEAKY REAR SEAL BECAUSE THE METAL COVER WAS RUSTING THROUGH. ALSO SHOWED ME MAIN FRAME AND SUSPENSION POINTS WHICH ARE , IN HIS WORDS, "LIKE RUST HOLDING HANDS".

NHTSA complaint #10521855 — an unverified report by a vehicle owner.

at 55,023 miles Norwell, MA

ENGINE

CATALYTIC CONVERTER FAILED AT 55,023 MILES AND WAS REPLACED UNDER WARRANTY. THE SAME CATALYTIC CONVERTER FAILED AGAIN AT 110,000 MILES AND WHEN I WENT TO A DEALER WAS TOLD THAT IT WASN'T UNDER WARRANTY AND THAT I WOULD HAVE TO PAY $1200.00 FOR THE PART ALONE AND LABOR WOULD BE EXTRA. I ALSO TOLD THE DEALER THAT THE HIGH REAR BRAKE LIGHT HOUSING WAS MELTING FROM THE HEAT OF THE LIGHTS. THEY DID NOTHING. THE FRAME IS RUSTING BADLY AND IS BECOMING A SAFETY HAZARD. I CALLED TOYOTA CUSTOMER SERVICE AND THEY SAID THERE WAS NO RECALL FOR ANY OF THESE ITEMS AND THERE WAS NOTHING THEY COULD DO. "ADAPTIVE EQUIPMENT" IS LISTED AS A CHOICE UNDER "AFFECTED PARTS". HOW ABOUT EXPLAINING EXACTLY WHAT IS THE DEFINITION OF "ADAPTIVE EQUIPMENT"?

NHTSA complaint #10487693 — an unverified report by a vehicle owner.

at 45,000 miles Wakefield, RI

ENGINE AND ENGINE COOLING

I HAD THE CHECK ENGINE LITE CHECKED AT THE TOYOTA DEALER. THE TUNDRA REQUIRED A COMPLETE EXHAUST SYSTEM INCLUDING CATALYTIC CONVERTERS AT A COST OF $4000.00. THE DEALER FOUND THAT THE FRAME WAS RUSTED THROUGH AND NOTIFIED TOYOTA. TOYOTA WILL PAY TO REPLACE THE FRAME. HOWEVER THE 2004 MODEL YEAR IS NOT PART OF A RECALL.

NHTSA complaint #10480826 — an unverified report by a vehicle owner.

at 62,900 miles Brewster, MA

ENGINE AND ENGINE COOLING

EXCESSIVE RUST THROUGHOUT UNDERBODY AND DRIVE TRAIN COMPONENTS. POROUS, RUSTED THROUGH DIFFERENTIAL NOW LEAKING OIL. RUST ISSUES STARTED WHILE VEHICLE STILL UNDER 3/36 WARRANTY. BELT TENSIONER BRACKET, BRACKET MOUNT AND BALL JOINTS AT 33,921 MILES, SWAY BAR LINKAGES RUSTED THROUGH AT 45,168 MILES. BOTH ISSUED REPAIRED AS WARRANTY MATTERS. TOYOTA CLAIMS CURRENT PROBLEM NOT COVERED BUT ADMITS DEFECTIVE MATERIAL AND OFFERS TO PROVIDE REPLACEMENT PARTS ONLY, REQUIRING ESTIMATED $770 TO COMPLETE THE REPAIR. HAVE INITIATED COMPLAINT WITH TOYOTA, FILE NUMBER AVAILABLE UPON REQUEST.

NHTSA complaint #10474316 — an unverified report by a vehicle owner.

Other 2004 Toyota Tundra problems

← Full 2004 Toyota Tundra report