FaultScore

2002 Volvo S80 fuel system problems

12 of the 59 complaints about the 2002 Volvo S80 are about the fuel system — 20% of everything reported for this model year. Half of the failures with a mileage on record happened before 141,000 miles.

D

12

Complaints

0

Crashes

1

Fires

0

Injuries

Exactly what failed

Fuel/Propulsion System 7 58.3%
Fuel System, Gasoline 4 33.3%
Tank Assembly 1 8.3%

Fuel & Propulsion across every Volvo S80 year

1999 30 25.9%
2000 43 37.1%
2001 17 14.7%
2002 12 10.3%
2004 14 12.1%

What owners said

Filed with NHTSA, in their own words.

West Chester, PA

FUEL/PROPULSION SYSTEM

WE HAVE A 2002 VOLVO S 80 THAT HAD A FUEL PUMP LEAK THAT LOOKS LIKE OUR MODEL HAD AN ISSUE WITH. WE HAD A STRONG GAS SMELL INSIDE THE CAR. THERE'S A CAMPAIGN NUMBER TO IT... 09V483000. WE'RE STILL HAVING AN ISSUE WITH IT.

NHTSA complaint #11046476 — an unverified report by a vehicle owner.

Moscow, ID

FUEL/PROPULSION SYSTEM

FUEL PUMP FLANGE IS LEAKING FUEL, CAUSING FUEL SMELL THROUGHOUT CABIN OF VEHICLE. FUEL PUMP FLANGE RECALLED FOR DEFECTS DUE TO TEMPERATURE EXTREMES, THERMOCYCLING AND FUEL QUALITY,

NHTSA complaint #11019910 — an unverified report by a vehicle owner.

at 141,000 miles Kansas City, KS

FUEL/PROPULSION SYSTEM

I HAD A GAS LEAK AT 141,000 MILES.. HAVE TO PAY $889.00 BUCKS TO REPAIR OR THE SAID I COULD CATCH FIRE.. PLEASE GIVE ME A CALL [XXX] THANKS.. IT'S HAPPENS WHEN I WAS DRIVING WAS THIS A RECALLED PART? INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA complaint #11010040 — an unverified report by a vehicle owner.

at 160,000 miles NEW Liberia, LA Fire

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2002 VOLVO S80. WHILE DRIVING 30 MPH, THE ACCELERATOR PEDAL TRAVELED TO THE FLOORBOARD AND SMOKE APPEARED UNDER THE HOOD. THE VEHICLE WAS TAKEN TO SEVERAL UNKNOWN INDEPENDENT MECHANICS WHO DETERMINED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 160,000.

NHTSA complaint #10995331 — an unverified report by a vehicle owner.

at 248,000 miles Baltimore, MD

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2002 VOLVO S80. THE CONTACT STATED THAT THE VEHICLE STALLED AND FAILED TO START WHEN THE KEY WAS TURNED IN THE IGNITION. THE CONTACT ALSO STATED THE VEHICLE HESITATED TO START EVEN WITH A FULL TANK OF FUEL. THE CONTACT NOTICED A FUEL LEAK AND THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE), BUT THE VIN WAS NOT INCLUDED. THE FAILURE MILEAGE WAS 248,000.

NHTSA complaint #10980093 — an unverified report by a vehicle owner.

at 112,000 miles Baltimore, MD

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2002 VOLVO S80. THE CONTACT STATED THAT THERE WAS A FUEL SMELL IN THE REAR OF THE VEHICLE BEHIND THE REAR SEATS. THE CONTACT STATED THAT THE FUEL COULD BE HEARD SPLASHING AROUND IN THE TANK WHEN THE VEHICLE WAS IN USE. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FLANGE WAS CRACKED AND NEEDED TO BE REPAIRED. THE FAILURE CAUSED FUEL TO LEAK. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 112,000.

NHTSA complaint #10836642 — an unverified report by a vehicle owner.

at 170,000 miles Fredricksburg, VA

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2002 VOLVO S80. THE CONTACT STATED THAT THERE WAS A STRONG FUEL ODOR INSIDE AND OUTSIDE OF THE VEHICLE. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS NOT DIAGNOSED OR REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 170,000.

NHTSA complaint #10786103 — an unverified report by a vehicle owner.

at 120,000 miles Louisville, KY

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 2002 VOLVO S80. THE CONTACT STATED THAT THERE WERE STRONG FUEL FUMES EMITTING INTO THE INTERIOR OF THE VEHICLE AND THAT THE FAILURE WAS PROGRESSIVELY GETTING WORSE. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE). THE VIN WAS NOT AVAILABLE. THE VEHICLE WAS TO BE TAKEN TO AN AUTHORIZED DEALER FOR INSPECTION AND DIAGNOSIS TO DETERMINE THE FAILURE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 120,000. UPDATED 7/1/15

NHTSA complaint #10715651 — an unverified report by a vehicle owner.

at 141,000 miles Lake Orion, MI

FUEL SYSTEM, GASOLINE

OVER THE LAST 1.5 ' 2 YEARS THE VEHICLE 2002 VOLVO S80 HAS DISPLAYED A FUEL ODOR IN THE INTERIOR OF THE VEHICLE AND CLOSE PROXIMITY OF THE EXTERIOR IN THE SUMMER MONTHS. JUNE OF 2008 RECEIVED WARRANTY NOTICE FROM VOLVO THAT THERE HAS BEEN A VOLUNTARILY EXTENDED WARRANTY TO COVER THE FUEL PUMP FOR VEHICLES THAT DISPLAYED A FUEL ODOR. JANUARY 8, 2009 I TOOK THE VEHICLE TO THE LOCAL VOLVO DEALERSHIP FOR ROUTINE MAINTENANCE AND DISPLAYED THE LETTER SENT BY VOLVO IN REGARDS TO THE FAILURE OF THE FUEL PUMP. THE DEALERSHIP DECLINED TO REPAIR THE VEHICLE DUE TO THE TECHNICIAN COULD NOT SMELL FUEL FUMES AT THE TIME OF SERVICE. VOLVO HAS KNOWLEDGE THAT THERE IS A POTENTIAL ISSUE WITH THE FUEL PUMP FAILURE AND COULD CREATE A POTENTIAL SAFETY AND PROLONG HEALTH ISSUES FOR THE INDIVIDUALS IN THE INTERIOR OF THE OF THE VEHICLE. I AM REQUESTING THE HELP OF NHTSA TO RESOLVE THE ABOVE ISSUE AND BE ABLE ASSIST OTHER CONSUMERS WITH THE SIMILAR ISSUES.

NHTSA complaint #10254386 — an unverified report by a vehicle owner.

at 79,794 miles Holland, PA

FUEL SYSTEM, GASOLINE

2002 VOLVO S80 ETM FAILURE SEVERAL TIMES OVER THE LAST 30 DAYS.

NHTSA complaint #10236895 — an unverified report by a vehicle owner.

at 60,000 miles Kirkland, WA

FUEL SYSTEM, GASOLINE

FUEL LEAK DEVELOPS AROUND FUEL PUMP AND TANK. RISK OF FUEL IGNITION AND VAPOR INHALATION TO DRIVE AND PASSENGERS.

NHTSA complaint #10230760 — an unverified report by a vehicle owner.

NEW York, NY

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

WHILE DRIVING AND WITHOUT WARNING THE FUEL TANK HAS CRACKED CAUSING FLUID TO LEAK OUT. DEALER NOTIFIED. TS

NHTSA complaint #10005987 — an unverified report by a vehicle owner.

Other 2002 Volvo S80 problems

← Full 2002 Volvo S80 report