86 of the
663 complaints filed about the BMW 525I
are about the electrical system —
13% of everything owners reported.
The worst model year for it is 2004.
We arrived at church, and I remained behind finishing my makeup. My husband locked the car with the fob out of habit, and my foot was holding the passenger door open. Forgetting the door had been locked with the fob, I accidentally allowed the passenger door to close. I had no keys. Services began, not a soul in site outside. I began to panic when I could not get the door or any other to open. The alarm would not trigger, and the sunroof was cracked accidentally about an inch. It was July. I could not get anyone to hear me, and could not get any door or window ajar. Eventually I was able to get the attention of an elder, who went and retrieved the keys and got me out. I was soaked in sweat, using an inhaler about every 20 minutes, extremely scary. The other time this happened, my son was sitting in the car but the alarm went off and would not let him out until I came with the fob. He was 15, so he was not young. I had no idea he could not exit the vehicle should he choose. I know there is some emergency release in the hatch somehow but could not locate. Air bags were scheduled to be replaced, had rental scheduled with dealership, drove 45 minutes to leave car for repair, but they had no rental as was promised, so I returned home in the vehicle.
NHTSA complaint #11632314 — an unverified report by a vehicle owner.
I am encountering persistent issues with my 2005 BMW 525i. Despite having replaced several critical components, including the ignition coils, spark plugs, mass air flow sensor, and throttle body sensors, the vehicle continues to experience performance problems, specifically failing to advance beyond the fourth cylinder when driving uphill. After conducting numerous diagnostic tests, I have concluded that there may be an air leak in the intake manifold. Additionally, after prolonged use under these conditions, the positive battery cable from the trunk has shown signs of overheating, evidenced by smoke, which I suspect is related to repeated uphill driving. While the vehicle performs adequately on flat surfaces, it exhibits hesitation and jerking once it surpasses the fourth cylinder.
NHTSA complaint #11621558 — an unverified report by a vehicle owner.
RECAL 94V219000: Double-lock Feature GCM Revised. "The double-lock feature can engage with occupants and the door/ignition key inside of the vehicle. The occupants of the vehicle would be unable to exit either from the doors or from the windows of the vehicle." NOTE: IF YOUR VEHICLE IS PRESENTED TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND THE REMEDY IS NOT PROVIDED FREE OF CHARGE WITHIN A REASONABLE TIME OR THE REMEDY DOES NOT CORRECT THE DEFECT, CONTACT BMW AND THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE My car locked me in it and I was unable to exit exactly as described in this Recall. Called BMW and they are saying the recall was remedied. Clearly it is not corrected. BMW says they cant do anything. 1995 or not this is a serious safety issue, this car is perfectly safe running and driving vehicle besides this issue.
NHTSA complaint #11498676 — an unverified report by a vehicle owner.
Abs module failure trifecta abs light traction amd brake light. Sometimes used to auto Accelerate when brake was pressed and cruise control doesnt work
NHTSA complaint #11432446 — an unverified report by a vehicle owner.
I purchased said automobile from my neighbor for my son to drive. I figured it was a good car to buy because it was serviced by Hendrick BMW (Charlotte, NC) only and regularly. BMW's also have a reputation for being safe as well as reputable so this also weighed into my decision. Fast forward 18 months. The passenger rear brake bulb went out. We replaced the bulb, it worked for a short time, then went out. We replaced the bulb again. This time it didnt work. About a week later the front passenger side head light went out, then the other side. We took it to Hendrick BMW for repair. Hendrick has told us the car wiring basically needs to be replaced due to the protective coat wearing off and corroding the bare wire underneath. The headlights/ brake light will also need to be replaced due to the corrosion blowing out the bulb. For the front headlight the whole assembly needs to be replaced at a tremendous cost. I performed a google search on this and found many, many instances of the same issue. Ive seen many of these cars while casually driving around town. It would seem to be a MAJOR issue if an active drivers head and tail lights suddenly stopped working on a busy road. Also due to the cost most people probably wouldnt fix the issue on their own and drive the car anyway causing an ever bigger safety issue. I have never had this issue with any other vehicle brand ive owned. Ive looked into this issue with other brands and most tell me they use wiring which will not do this. I am not sure why BMW would not do the same. The car is also up for inspection. The car will not pass inspection unless I pony up over $6k ($2500 NADA value) to fix. My taxes are also due. In NC you cant pay the tax unless the car passes inspection. This is costing me daily penalties in addition to the major safety issue. I believe the NHTSA has a duty to look into this major manufacturing defect and have BMW provide remedy to those other unfortunate folks who are experiencing the same issue.
NHTSA complaint #11432327 — an unverified report by a vehicle owner.
The car was off and caught fire due too electrical malfunctioning. The a/c unit was staying on even after cutting the car off . Along with my steering wheel randomly adjusting at start of the car . The fire started inside out .
NHTSA complaint #11431768 — an unverified report by a vehicle owner.
I was driving and antitheft system went off while driving. Then wiper failed to work. I was told by dealer mechanic that the body control module was failing and advised not to drive the car because the antitheft system may cause the car to stop and the wiper system will stop when raining causing multiple accidents.
NHTSA complaint #11419808 — an unverified report by a vehicle owner.
HEADLIGHT WIRING INSULATION ROT LEAD TO FAILED HIGH AND LOW BEAMS ON DRIVER SIDE AND INTERMITTENT FAILURES OF BOTH BEAMS ON PASSENGER SIDE. SEE PHOTO FOR EXAMPOLE OF DISINTEGRATED WIRING ON DRIVER HIGH BEAM WIRING HARNESS. ONLY KNOWN OPTION IS TO BUY A COMPLETE NEW HEADLIGHT ASSEMBLY ($1250+ PER SIDE) OR ATTEMPT DIY. THIS PROBLEM IS WELL-KNOWN AND HAS LONG BEEN REPORTED BY OTHER BMW E60 (5 SERIES 2004-2010) OWNERS AT BIMMERFEST.COM AND 5SRIEST.NET. SEE THESE URLS FOR MORE INFORMATION: HTTPS://WWW.BIMMERFEST.COM/FORUMS/SHOWTHREAD.PHP?T=798640 HTTPS://WWW.BIMMERFEST.COM/FORUMS/SHOWTHREAD.PHP?T=883000 HTTPS://5SERIES.NET/FORUMS/E60-E61-PARTS-ACCESSORIES-MODS-22/OPENING-UP-E60-HEADLIGHTS-138473/
NHTSA complaint #11340546 — an unverified report by a vehicle owner.
I DROVE THE CAR A MILE TO THE STORE AND A MILE BACK AND WHEN I WAS WALKING AWAY YOU COULD SEE A SPARK AND THEN A MINUTE LATER ANOTHER ONE AND ANOTHER UNTIL THEN THE CAR STARTED SMOKING AND WITHIN 4 MINUTES THE CAR WAS ENGULFED IN FLAMES. MY SECURITY CAMERAS CAUGHT THE WHOLE THING ON TAPE. WE TRIED OUR BEST TO CONTAIN THE FIRE BUT IT TOOK THE FIRE DEPARTMENT TO PUT IT OUT.
NHTSA complaint #11316372 — an unverified report by a vehicle owner.
I HAD TAKEN A LONGER ROAD TRIP, AND WAS ON MY WAY BACK, ABOUT A QUARTER OF THE WAY WHEN WE STOPPED FOR DINNER. I PARKED, AND EVERYTHING WAS USUAL. A COUPLE MINUTES LATER, I WENT TO MOVE THE CAR, AND WHILE I WAS WAITING IN A DRIVE-THRU LINE, I SEE SMOKE BILLOWING OUT FROM UNDER THE HOOD AND I SMELL A BURNING SMELL. I PARKED THE CAR BACK WHERE IT HAD BEEN, AND, THINKING IT WAS A COOLANT ISSUE, OPENED THE HOOD TO LET THE ENGINE COOL DOWN, AND LEFT MY PASSENGERS WITH THE CAR AND WALKED ACROSS THE STREET TO BUY SOME COOLANT. WHEN I RETURNED, MY PASSENGERS TOLD ME THAT THEY HAD NOTICED A FLAME AT THE EXTREME FRONT OF THE ENGINE AND HAD TO DOUSE IT WITH WATER. I CHECKED, AND I SAW THAT THE WIRES LEADING TO THE AUXILIARY COOLING FAN IN FRONT OF THE RADIATOR HAD MELTED AND CAUGHT ON FIRE AND BURNED THE PLASTIC NEAR THEM (AS SEEN IN THE PICTURE). I THEN FOUND THE CONNECTOR FOR THOSE WIRES AND DISCONNECTED THEM SO THAT THEY COULD NOT RELIGHT. I DID SOME RESEARCH AND FOUND THAT THIS IS A COMMON PROBLEM RESULTING FROM THE WIRES PULLING TOO MUCH POWER AND THUS MELTING THEMSELVES. THE PROBLEM WITH THE WIRES DID NOT SET OFF ANY WARNING OR CHECK ENGINE LIGHTS, AND DID NOT AFFECT THE ENGINE TEMPERATURE, AT LEAST AT FREEWAY SPEEDS. I ALSO FOUND OUT THAT THE BATTERY CAN RUN THIS FAN FOR UP TO 11 MINUTES AFTER THE ENGINE IS TURNED OFF, THUS BEING ABLE TO START A FIRE IN A GARAGE WHEN NO ONE IS AROUND. THIS PROBLEM IS EXTREMELY DANGEROUS AS THE WHOLE CAR COULD GO UP IN FLAMES.
NHTSA complaint #11309992 — an unverified report by a vehicle owner.
I WAS ON MY WAY TO WORK AND HAD DRIVEN ONLY 4 1/2 MILES AT 6:55AM ON THURSDAY, AUGUST 15, 2019. I WAS ABOUT 1/2 FROM WORK ON A CITY STREET WHEN SMOKE BEGAN COMING OUT THE AIR VENTS AND STEERING COLUMN. A SMELL OF PLASTIC, ELECTRICAL FILLED THE CAR AND I PULLED INTO THE NEAREST PLACE WHEN THE SMOKE WAS QUICKLY INCREASING. MY SON AND I JUMPED OUT OF THE CAR AND CALLED 911. THE FIRE DEPARTMENT ARRIVED ALMOST IMMEDIATELY, AND UPON PULLING UP, BEFORE THEY COULD GET OUT OF THE TRUCK, THE DRIVER'S SIDE CURTAIN AIRBAG EXPLODED, THE FIREMEN HEARD THE EXPLOSION. BY THE TIME THEY PULLED THEIR HOSES AND LIFTED THE HOOD, SMOKE WAS HEAVILY COMING FROM THE CAR. WHEN THE AIRBAG EXPLODED, A LARGE PIECE OF PLASTIC SHRAPNEL WAS BLOWN TO THE PASSENGER SIDE OF THE CAR AND STUCK BETWEEN THE WINDSHIELD AND THE WINDOW AND STUCK INTO THE EDGE WINDSHIELD FRAME. THE FIREFIGHTERS TRIED FOR SEVERAL MINUTES TO GET THE SOURCE UNDER CONTROL AND FINALLY WAS ABLE TO WHEN THEY DISCONNECTED THE BATTERY. I HAD MY CAR TOWED TO BMW COLUMBUS, THEY "REPAIRED THE RECALL" AND SAID THAT THE FIRE WAS NOT A RESULT OF THE RECALL. I BELIEVE THAT IF THE FIREFIGHTERS DID NOT RESPOND AS QUICKLY AS THEY DID BECAUSE THEY WERE NEARBY, THEN MY CAR WOULD HAVE GONE UP IN FLAMES.
NHTSA complaint #11246298 — an unverified report by a vehicle owner.
TL* THE CONTACT OWNS A 2006 BMW 525-I. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WITH THE ENGINE TURNED OFF, SMOKE STARTED EMERGING FROM THE ENGINE COMPARTMENT. THE HOOD WAS OPENED AND A FIRE WAS DISCOVERED COMING FROM THE PASSENGER SIDE. THE FIRE DEPARTMENT WAS CALLED AND THEY EXTINGUISHED THE FIRE. THE POLICE WAS PRESENT AND A REPORT WAS ISSUED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR A DIAGNOSTIC. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 307,726.
NHTSA complaint #11240285 — an unverified report by a vehicle owner.
THE SERVICE ENGINE LIGHT IS ON AND OFF MANY TIMES. THERE ARE SEVERAL TIMES AFTER I EXIT THE HIGHWAY CAR SHAKED AND ALMOST CANNOT DRIVE. BUT AFTER SEVERAL HOURS OR PARK ONE DAY, IT CAN DRIVE AGAIN, WHEN IT CAN DRIVE, IT RUNS EXCELLENT. I DO NOT KNOW WHAT HAPPENED. IF I DRIVE A LONG DISTANCE, THE LIGHT TURN ON AGAIN. IT EVEN SLOW DOWN ON THE HIGHWAY. CURRENTLY IT CANNOT DRIVE. IT EVER STOPPED ON THE HIGHWAY 60TH NOGALES EXIT. TEMPERATURE LIGHT IS ON. I DRIVE IT OF THE HIGHWAY. AFTER I EXIT HIGHWAY, THE STEERING IS LOCKED.
NHTSA complaint #11222350 — an unverified report by a vehicle owner.
BECAUSE OF POOR QUALITY OF FIBER OPTICS WIRING USED ON THE HEADLIGHT THEY TEND DRY ROT RESULTING IN A BURNT OUT HEADLIGHT. WHICH CAN BECOME A SAFETY HAZARD.
NHTSA complaint #11220400 — an unverified report by a vehicle owner.
ON DEC.2 MY 2004 BMW 525I WAS SITTING OUTSIDE MY HOUSE WHEN IT COUGHT ON FIRE AT THE FUSE PANEL IN THE TRUNK ON THE RIGHT FENDER WELL. THE CAR HAD BEEN DRIVEN OVER 100 MILES THAT DAY. MY STEP-DAUGHTER HAD GOTTEN HOME AT MIDNIGHT AND PARKED THE CAR. SHE SAID THE CAR WAS FINE WHEN SHE GOT HOME AT 3;30 AM MY NEIGHBOR KNOCKED ON MY DOOR TO TELL ME THE CAR WAS ON FIRE. THE FIRE DEPARTMENT WAS CALLED TO PUT IT OUT AS EVER TIME WE WOULD GET THE FIRE OUT IT WOULD SPARK AND START AGAIN. THEY REPORTED THAT IT WAS A MECHANICAL PROBLEM THAT CAUSED THE FIRE.
NHTSA complaint #11155751 — an unverified report by a vehicle owner.
TL* THE CONTACT OWNED A 2004 BMW 525I. WHILE THE VEHICLE WAS PARKED IN THE GARAGE, A NEIGHBOR NOTICED THAT THE VEHICLE WAS ON FIRE. THE FIRE DEPARTMENT WAS CALLED AND EXTINGUISHED THE FIRE. THE FIRE DEPARTMENT STATED THAT THE FIRE WAS DUE TO A FAULTY BATTERY CABLE. THE CONTACT STATED THAT THE VEHICLE WAS DESTROYED IN THE FIRE. THE CONTACT RECEIVED MEDICAL ATTENTION DUE TO SMOKE INHALATION. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE CONTACT CALLED AN UNKNOWN LOCAL BMW DEALER, BUT THEY WERE UNABLE TO ASSIST. THE FAILURE MILEAGE WAS 160,000.
NHTSA complaint #11098001 — an unverified report by a vehicle owner.
MY BMW APPEARS TO THE HAVE AN ISSUE WITH THE PASSENGER AIR BAG SENSOR, BUT THE VIN ISN'T INCLUDE IN THE RECALL LIST. KINDLY REQUEST RECALL, AS THE VEHICLE HASN'T BEEN IN AN ACCIDENT, BUT PASSENGER AIR BAG LIGHT REMAINS ON.
NHTSA complaint #11078903 — an unverified report by a vehicle owner.
WHILE DRIVING DOWN THE INTERSTATE, SUDDENLY WE BEGAN TO SMELL 'SOMETHING' BURNING, AND THEN THE IDRIVE SYSTEM DISPLAYED A BATTERY ICON LIGHT FOLLOWED BY THE MESSAGE "CHARGING SYSTEM MALFUNCTION" AND CONTROL MESSAGES WARNING "YOUR BATTERY IS NOT BEING CHARGED". SECONDS AFTER THAT MESSAGE THE POWER IN THE VEHICLE BEGAN SURGING, AND ANOTHER MESSAGE DISPLAYED "4X4 SYSTEM AND DSC HAVE MALFUNCTIONED". AT THIS POINT WE WERE PULLING OVER, AND THE CAB OF THE VEHICLE BEGAN FILLING WITH SMOKE. THE 4 OF US EXITED THE VEHICLE AND WITNESSED FLAMES AND SMOKE COMING FROM UNDER THE BONNET. WE MANAGED TO MOVE SAFELY AWAY FROM THE VEHICLE AND CALL FOR HELP AS IT WENT UP IN FLAMES - BURNING COMPLETELY (BUMPER TO BUMPERR). IT HAS BEEN DECLARED A TOTAL LOSS.
NHTSA complaint #11051020 — an unverified report by a vehicle owner.