FaultScore

FaultScore report

2005 Chevrolet Aveo problems

Owners have filed 323 complaints about the 2005 Chevrolet Aveo with NHTSA between 2005 and 2023. The largest single group is the engine & cooling. Across this model's run it ranks 2 of 8 worst.

D

FaultScore 71/100

Higher is worse. Measured against the other years of the Chevrolet Aveo.

How this is worked out

The numbers

323

Complaints

25

Crashes reported

28

Fires reported

24

Injuries reported

1 complaint reports a death.

63,347 mi

Median mileage at failure

Half of reported failures happened before this

23%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 67 vs 50 Severity 100 vs 50 Early failure 39 vs 50
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 67
Against the median year of the Chevrolet Aveo. 50 means typical for this model; 100 means roughly double.
Severity — 100
24.1% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — 39
23% of failures with a mileage on record happened under 36,000 miles, against a national rate of 29%.

How 2005 compares with every other Chevrolet Aveo

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 2005 Chevrolet Aveo

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Engine & Cooling 79 24.5%

0 crashes, 1 fires · median 64,388 mi

0 crashes, 12 fires · median 85,000 mi

Lights 54 16.7%

0 crashes, 8 fires · median 70,000 mi

1 crashes, 1 fires · median 58,428 mi

3 crashes, 0 fires · median 54,000 mi

Airbags 16 5.0%

13 crashes, 2 fires · median 45,000 mi

Median failure at 50,000 miles

Brakes 12 3.7%

2 crashes, 0 fires · median 53,400 mi

Suspension 9 2.8%

1 crashes, 0 fires · median 37,752 mi

Windows, Mirrors & Wipers 8 2.5%

0 crashes, 1 fires · median 56,500 mi

Body & Structure 8 2.5%

1 crashes, 1 fires · median 40,000 mi

Fuel & Propulsion 5 1.5%

1 crashes, 1 fires · median 34,000 mi

Steering 5 1.5%

2 crashes, 0 fires · median 62,078 mi

Other & Unspecified 4 1.2%

Median failure at 48,000 miles

Equipment & Accessories 3 0.9%

Median failure at 90,000 miles

Seat Belts 3 0.9%

1 crashes, 0 fires · median 20,000 mi

Stability & Traction Control 1 0.3%

Median failure at 90,000 miles

Seats 1 0.3%

0 crashes, 1 fires · median 123,000 mi

Exactly what failed

NHTSA files every complaint against a named sub-assembly, not just a system. This is the difference between knowing it was "the engine" and knowing which part of it — the list to hand a mechanic.

Cooling System 16 32.0%
Engine 11 22.0%
Frontal 8 16.0%
Body 4 8.0%
Manual Transmission 3 6.0%
Front 3 6.0%
Automatic Transmission 3 6.0%
Instrument Cluster/Panel 2 4.0%

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

Under 1,000 miles 2 0.7%
1,000 – 9,999 miles 10 3.7%
10,000 – 24,999 miles 18 6.7%
25,000 – 49,999 miles 56 20.8%
50,000 – 74,999 miles 71 26.4%
75,000 – 99,999 miles 63 23.4%
100,000 – 149,999 miles 42 15.6%
150,000+ miles 7 2.6%

NHTSA crash tests

The agency crash-tested this model year itself. These are its own photographs and star ratings.

These stars come from the pre-2011 crash test programme. NHTSA rebuilt the programme for the 2011 model year and states that ratings either side of that change are not comparable — so do not read these against a 2011-or-newer car's stars.

Frontal crash test of a 2005 Chevrolet Aveo 4-DR.

Frontal crash test

Side barrier crash test of a 2005 Chevrolet Aveo 4-DR.

Side barrier crash test

Photographs taken by NHTSA during its own New Car Assessment Program crash tests of this model year. Public domain.
Configuration Overall Front Side Rollover
2005 Chevrolet Aveo 4-DR.

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Feb 2005 peak 16 May 2023

NHTSA investigations into the 2005 Chevrolet Aveo

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

EA08005 Opened 14 Feb 2008 Closed 14 Oct 2008 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)

STUCK THROTTLE VALVE

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST...

PE07051 Opened 19 Oct 2007 Closed 14 Feb 2008 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)

STUCK THROTTLE VALVE

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED D...

Recalls on the 2005 Chevrolet Aveo

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

United States — NHTSA

14V261000

EXTERIOR LIGHTING:HEADLIGHTS

General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.

Risk: If the DRL module melts due to the heat generation, it could cause a vehicle fire.

Canada — Transport Canada

Canada runs its own recall programme, and its campaigns do not always mirror the American ones.

Recall 2014185 67,042 units in Canada

Electrical

On certain vehicles, heat generated within the daytime running light (DRL) module could cause the module to melt, potentially resulting in a fire, which may result in injury and/or property damage. Correction: Dealers will inspect, and if necessary, replace the DRL module.

Recall 2012274 100,739 units in Canada

Lights And Instruments

On certain vehicles, the Daytime Running Lamp (DRL) module may fail, causing one or more of the following conditions: the DRLs may flicker but remain illuminated; the DRL indicator in the instrument panel may flash; the DRLs may remain illuminated after the vehicle is turned OFF; the DRLs may cease to function and the DRL indicator in the instrument panel will turn OFF. A loss of DRL illumination could render the vehicle less visible to other motorists and pedestrians during daylight hours, which could result in a crash causing property damage and/or personal injury. Correction: Dealers will replace the DRL module, if the above condition exists, for a period of up to 10 years or 240,000 km from first vehicle registration.

Recall 2007275 36,678 units in Canada

Engine

On certain vehicles, the engine throttle may stick in the open position due to throttle body icing in temperatures near or below -20 degrees Celsius. If the throttle sticks open while the vehicle is moving, a crash could occur without prior warning. The vehicle may experience this condition even if one or both of the previous two campaign services have been performed. See recall 2005235 (GM 05521) & 2006239 (GM 06515). Correction: Dealers will replace the PCV and throttle body systems.

Recall 2006239 36,678 units in Canada

Engine

On certain vehicles, the engine throttle may stick in the open position due to throttle body icing in temperatures near or below -20 degrees Celsius. If the throttle sticks open while the vehicle is moving, a crash could result without prior warning. Correction: Dealers will repair the PCV system update kit previously installed in recall 2005235 (GM 05521).

Recall 2005235 36,678 units in Canada

Other

Certain vehicles may experience throttle body icing in conditions where temperatures are near or below -20 degrees Celsius. Vehicle with this conditions could have the throttle stick open after a cold soak or they can experience a frozen throttle while driving. Correction: Dealers will install new parts that integrate with the coolant system to heat the PCV lines and avoid PCV freezing.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

Agra, OK Crash Fire 1 killed

FUEL/PROPULSION SYSTEM

THIS IS NOT MY VEHICLE. I AM REPORTING FRAUD BY GM. PLEASE REVIEW THE INFORMATION I AM SUPPLYING BECAUSE THE NEW GM FAILED TO DO SO.*DT

NHTSA complaint #11354804 — an unverified report by a vehicle owner.

at 178,000 miles Hopkinsville, KY Fire

EXTERIOR LIGHTING

GM MUST NOT KNOW THIS THIS HAS TO DO WITH THE ELECTRICAL WIRE HARNESS INSIDE OF THE ENGINE BLOCK FOR THE LIGHTS. FOR SOME REASON THE POWER IS OVER WRITING THE FUSES AND NOT BLOWING AND CAUSING SMALL ENGINE FIRES THAT COULD GET OUT OF CONTROL. I CAUGHT MINE IN ENOUGH TIME AND PUT IT OUT. A GUY HAS TO DO WITH THE RIGHT SIDE AND THE LEFT SIDE IN THE FUSE BOX BEING TWO SEPARATE ENTITIES OF WIRES WHICH IS 7 + 7 EQUALS 14 TO CONTROL TWO DIFFERENT SIZES. I WAS JUST WONDERING WHY AND GM NEEDS TO KNOW WHAT'S THE SENSE OF HAVING A FUSE BOX IF THE WIRES ARE GOING TO OVERRIDE THE FUSE. AND POSSIBLY CATCH FIRE OR WILL CATCH FIRE IT JUST A MATTER OF AN ACCIDENT WAITING TO HAPPEN. I'VE BEEN ON YOUTUBE AND FOUND OUT THIS IS A COMMON THING TO HAPPEN FOR CHEVY AVEO WILL THERE BE A 2004 THROUGH 2008. I'M LETTING YOU KNOW ABOUT THIS CONCERN BECAUSE I DO NOT WANT ANYBODY TO DIE FROM A CAR FIRE BECAUSE GM.MAYBE NOT KNOW ABOUT THIS THAT IT'S A BIG ISSUE AN ACCIDENT WAITING TO HAPPEN. SINCERELY [XXX] IF SOMEONE NEEDS TO REACH ME MY PHONE NUMBER IS +[XXX]. THANK YOU N.T.S.B FOR LOOKING INTO THIS. JUST REALLY CONCERNED BECAUSE IF THE FIRE WOULD HAVE GOT OUT OF HAND I HAVE MY GRANDCHILDREN IN THE CAR GOD FORBID SOMETHING WERE TO HAPPEN TO THEM. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *CC

NHTSA complaint #11152861 — an unverified report by a vehicle owner.

at 178,000 miles Hopkinsville, KY Fire

ELECTRICAL SYSTEM

GM MUST NOT KNOW THIS THIS HAS TO DO WITH THE ELECTRICAL WIRE HARNESS INSIDE OF THE ENGINE BLOCK FOR THE LIGHTS. FOR SOME REASON THE POWER IS OVER WRITING THE FUSES AND NOT BLOWING AND CAUSING SMALL ENGINE FIRES THAT COULD GET OUT OF CONTROL. I CAUGHT MINE IN ENOUGH TIME AND PUT IT OUT. A GUY HAS TO DO WITH THE RIGHT SIDE AND THE LEFT SIDE IN THE FUSE BOX BEING TWO SEPARATE ENTITIES OF WIRES WHICH IS 7 + 7 EQUALS 14 TO CONTROL TWO DIFFERENT SIZES. I WAS JUST WONDERING WHY AND GM NEEDS TO KNOW WHAT'S THE SENSE OF HAVING A FUSE BOX IF THE WIRES ARE GOING TO OVERRIDE THE FUSE. AND POSSIBLY CATCH FIRE OR WILL CATCH FIRE IT JUST A MATTER OF AN ACCIDENT WAITING TO HAPPEN. I'VE BEEN ON YOUTUBE AND FOUND OUT THIS IS A COMMON THING TO HAPPEN FOR CHEVY AVEO WILL THERE BE A 2004 THROUGH 2008. I'M LETTING YOU KNOW ABOUT THIS CONCERN BECAUSE I DO NOT WANT ANYBODY TO DIE FROM A CAR FIRE BECAUSE GM.MAYBE NOT KNOW ABOUT THIS THAT IT'S A BIG ISSUE AN ACCIDENT WAITING TO HAPPEN. SINCERELY [XXX] IF SOMEONE NEEDS TO REACH ME MY PHONE NUMBER IS +[XXX]. THANK YOU N.T.S.B FOR LOOKING INTO THIS. JUST REALLY CONCERNED BECAUSE IF THE FIRE WOULD HAVE GOT OUT OF HAND I HAVE MY GRANDCHILDREN IN THE CAR GOD FORBID SOMETHING WERE TO HAPPEN TO THEM. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *CC

NHTSA complaint #11152861 — an unverified report by a vehicle owner.

at 94,514 miles Athens, AL Crash 2 injured

AIR BAGS

MY DAUGHTER CAME TO A STOP IN TRAFFIC AT A RED LIGHT 50 FEET FROM THE CAR IN FRONT OF HER AND WAS HIT IN THE REAR TRAVELING AT ABOUT 40 MILES PER HOUR KNOCKING HER IN TO THE CAR IN FRONT OF HER THE AIR BAGS DID NOT DEPLOY AND GM'S INVESTIGATION SAYS SHE WASN'T HIT HARD ENOUGH. SHE WAS SENT TO THE HOSPITAL VIA EMS WITH BACK AND NECK INJURY'S THIS WHOLE ACCIDENT WAS CAUGHT ON THE CAR WASH VIDEO CAM .

NHTSA complaint #11000060 — an unverified report by a vehicle owner.

at 94,514 miles Athens, AL Crash 2 injured

STRUCTURE:BODY

MY DAUGHTER CAME TO A STOP IN TRAFFIC AT A RED LIGHT 50 FEET FROM THE CAR IN FRONT OF HER AND WAS HIT IN THE REAR TRAVELING AT ABOUT 40 MILES PER HOUR KNOCKING HER IN TO THE CAR IN FRONT OF HER THE AIR BAGS DID NOT DEPLOY AND GM'S INVESTIGATION SAYS SHE WASN'T HIT HARD ENOUGH. SHE WAS SENT TO THE HOSPITAL VIA EMS WITH BACK AND NECK INJURY'S THIS WHOLE ACCIDENT WAS CAUGHT ON THE CAR WASH VIDEO CAM .

NHTSA complaint #11000060 — an unverified report by a vehicle owner.

at 80,000 miles Garry, IN Fire

EXTERIOR LIGHTING

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THAT THE HEADLIGHTS FAILED. THE CONTACT INSPECTED THE VEHICLE AND FOUND THAT THE WIRING HARNESS CONNECTORS SHORTED DUE TO OVERHEATING, WHICH BURNED AND MELTED THE WIRES. THE DEALER ADVISED THAT NHTSA CAMPAIGN NUMBER: 14V261000 (EXTERIOR LIGHTING) WOULD ONLY REPAIR THE DRL MODULE AND IT WOULD NOT REPLACE ANY ADDITIONAL FAILURE CAUSED BY THE RECALL. THE CONTACT ALSO STATED THAT THE ENGINE VALVE COVER GASKET WAS DEFECTIVE AND CAUSED THE ENGINE FLUID TO LEAK. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 80,000.

NHTSA complaint #10714087 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

at 60,000 miles Jackson, TN

EXTERIOR LIGHTING

The contact's daughter owns a 2005 Chevrolet Aveo. The contact stated that intermittently, the headlights failed to illuminate. The contact's daughter had received notification of NHTSA Campaign Number: 14V261000 (Exterior Lighting). The contact made a local dealer aware of the failure and the recall; however, the dealer informed the contact that parts were on backorder. The vehicle was not repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 60,000.

NHTSA complaint #11521212 — an unverified report by a vehicle owner.

at 140,000 miles Mission, TX

ENGINE

The contact owns a 2005 Chevrolet Aveo. The contact stated while driving 45 MPH and making a stop, the vehicle inadvertently lost motive power. The contact was unable to restart the vehicle after several attempts. The contact was able to push the vehicle to the nearby gas station with assistance. The contact refilled the coolant reservoir and was able to restart the vehicle. The vehicle was taken to the independent mechanic who diagnosed that the vehicle had overheated, and the valve cover gasket needed to be replaced. The vehicle was not repaired however, the valve cover gasket was sealed. The dealer and the manufacturer were not notified of the failure. The vehicle was not repaired. The approximate failure mileage was 140,000.

NHTSA complaint #11436063 — an unverified report by a vehicle owner.

Placerville, CA

ENGINE

Timing belt/chain broke. Car is below the 60,000 mile mark for scheduled replacement as stated from manufacturer. Car broke down suddenly in the middle of the road creating a hazard to the driver and others.

NHTSA complaint #11430868 — an unverified report by a vehicle owner.

Agra, OK Crash Fire 1 killed

FUEL/PROPULSION SYSTEM

THIS IS NOT MY VEHICLE. I AM REPORTING FRAUD BY GM. PLEASE REVIEW THE INFORMATION I AM SUPPLYING BECAUSE THE NEW GM FAILED TO DO SO.*DT

NHTSA complaint #11354804 — an unverified report by a vehicle owner.

Washington, MO

UNKNOWN OR OTHER

NOTHING HAPPENED, BUT I SAW THAT THE CHEVROLET AVEO'S STATUS WAS DEEMED, "RECALL INCOMPLETE," AND I WANTED TO KNOW WHAT I SHOULD DO WITH THE CAR; IF THERE ARE ANY REPAIRS THAT NEED TO BE DONE OR IF REPAIRS CANNOT BE DONE. I DON'T HAVE ANY PHOTOS BECAUSE I DON'T UNDERSTAND IN DEPTH WHY THIS VEHICLE WAS RECALLED, BUT I WANTED TO KNOW IF THIS IS VERY CONCERNING OR NOT.

NHTSA complaint #11252118 — an unverified report by a vehicle owner.

at 121,000 miles Belton, SC

EXTERIOR LIGHTING

TACADA RECALL I BOUGHT MY CAR HAD 121000 MILES ALL A SUDDEN I HAVE NO RIGHT TAIL LIGHT NO DASH LIGHTS AN NO PASSENGERS FRONT ORANGE LIGHT THER IS NO POWER GOING TO FUSE BOX UNDER HOOD I CALLED THE DEALERSHIP THEY STATED MY VIN HAD BEEN FIXED FOR THAT RECAL AND IT HAS NOT

NHTSA complaint #11229828 — an unverified report by a vehicle owner.

at 121,000 miles Belton, SC

ELECTRICAL SYSTEM

TACADA RECALL I BOUGHT MY CAR HAD 121000 MILES ALL A SUDDEN I HAVE NO RIGHT TAIL LIGHT NO DASH LIGHTS AN NO PASSENGERS FRONT ORANGE LIGHT THER IS NO POWER GOING TO FUSE BOX UNDER HOOD I CALLED THE DEALERSHIP THEY STATED MY VIN HAD BEEN FIXED FOR THAT RECAL AND IT HAS NOT

NHTSA complaint #11229828 — an unverified report by a vehicle owner.

at 178,000 miles Hopkinsville, KY Fire

EXTERIOR LIGHTING

GM MUST NOT KNOW THIS THIS HAS TO DO WITH THE ELECTRICAL WIRE HARNESS INSIDE OF THE ENGINE BLOCK FOR THE LIGHTS. FOR SOME REASON THE POWER IS OVER WRITING THE FUSES AND NOT BLOWING AND CAUSING SMALL ENGINE FIRES THAT COULD GET OUT OF CONTROL. I CAUGHT MINE IN ENOUGH TIME AND PUT IT OUT. A GUY HAS TO DO WITH THE RIGHT SIDE AND THE LEFT SIDE IN THE FUSE BOX BEING TWO SEPARATE ENTITIES OF WIRES WHICH IS 7 + 7 EQUALS 14 TO CONTROL TWO DIFFERENT SIZES. I WAS JUST WONDERING WHY AND GM NEEDS TO KNOW WHAT'S THE SENSE OF HAVING A FUSE BOX IF THE WIRES ARE GOING TO OVERRIDE THE FUSE. AND POSSIBLY CATCH FIRE OR WILL CATCH FIRE IT JUST A MATTER OF AN ACCIDENT WAITING TO HAPPEN. I'VE BEEN ON YOUTUBE AND FOUND OUT THIS IS A COMMON THING TO HAPPEN FOR CHEVY AVEO WILL THERE BE A 2004 THROUGH 2008. I'M LETTING YOU KNOW ABOUT THIS CONCERN BECAUSE I DO NOT WANT ANYBODY TO DIE FROM A CAR FIRE BECAUSE GM.MAYBE NOT KNOW ABOUT THIS THAT IT'S A BIG ISSUE AN ACCIDENT WAITING TO HAPPEN. SINCERELY [XXX] IF SOMEONE NEEDS TO REACH ME MY PHONE NUMBER IS +[XXX]. THANK YOU N.T.S.B FOR LOOKING INTO THIS. JUST REALLY CONCERNED BECAUSE IF THE FIRE WOULD HAVE GOT OUT OF HAND I HAVE MY GRANDCHILDREN IN THE CAR GOD FORBID SOMETHING WERE TO HAPPEN TO THEM. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *CC

NHTSA complaint #11152861 — an unverified report by a vehicle owner.

at 178,000 miles Hopkinsville, KY Fire

ELECTRICAL SYSTEM

GM MUST NOT KNOW THIS THIS HAS TO DO WITH THE ELECTRICAL WIRE HARNESS INSIDE OF THE ENGINE BLOCK FOR THE LIGHTS. FOR SOME REASON THE POWER IS OVER WRITING THE FUSES AND NOT BLOWING AND CAUSING SMALL ENGINE FIRES THAT COULD GET OUT OF CONTROL. I CAUGHT MINE IN ENOUGH TIME AND PUT IT OUT. A GUY HAS TO DO WITH THE RIGHT SIDE AND THE LEFT SIDE IN THE FUSE BOX BEING TWO SEPARATE ENTITIES OF WIRES WHICH IS 7 + 7 EQUALS 14 TO CONTROL TWO DIFFERENT SIZES. I WAS JUST WONDERING WHY AND GM NEEDS TO KNOW WHAT'S THE SENSE OF HAVING A FUSE BOX IF THE WIRES ARE GOING TO OVERRIDE THE FUSE. AND POSSIBLY CATCH FIRE OR WILL CATCH FIRE IT JUST A MATTER OF AN ACCIDENT WAITING TO HAPPEN. I'VE BEEN ON YOUTUBE AND FOUND OUT THIS IS A COMMON THING TO HAPPEN FOR CHEVY AVEO WILL THERE BE A 2004 THROUGH 2008. I'M LETTING YOU KNOW ABOUT THIS CONCERN BECAUSE I DO NOT WANT ANYBODY TO DIE FROM A CAR FIRE BECAUSE GM.MAYBE NOT KNOW ABOUT THIS THAT IT'S A BIG ISSUE AN ACCIDENT WAITING TO HAPPEN. SINCERELY [XXX] IF SOMEONE NEEDS TO REACH ME MY PHONE NUMBER IS +[XXX]. THANK YOU N.T.S.B FOR LOOKING INTO THIS. JUST REALLY CONCERNED BECAUSE IF THE FIRE WOULD HAVE GOT OUT OF HAND I HAVE MY GRANDCHILDREN IN THE CAR GOD FORBID SOMETHING WERE TO HAPPEN TO THEM. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *CC

NHTSA complaint #11152861 — an unverified report by a vehicle owner.

at 94,514 miles Athens, AL Crash 2 injured

AIR BAGS

MY DAUGHTER CAME TO A STOP IN TRAFFIC AT A RED LIGHT 50 FEET FROM THE CAR IN FRONT OF HER AND WAS HIT IN THE REAR TRAVELING AT ABOUT 40 MILES PER HOUR KNOCKING HER IN TO THE CAR IN FRONT OF HER THE AIR BAGS DID NOT DEPLOY AND GM'S INVESTIGATION SAYS SHE WASN'T HIT HARD ENOUGH. SHE WAS SENT TO THE HOSPITAL VIA EMS WITH BACK AND NECK INJURY'S THIS WHOLE ACCIDENT WAS CAUGHT ON THE CAR WASH VIDEO CAM .

NHTSA complaint #11000060 — an unverified report by a vehicle owner.

at 94,514 miles Athens, AL Crash 2 injured

STRUCTURE:BODY

MY DAUGHTER CAME TO A STOP IN TRAFFIC AT A RED LIGHT 50 FEET FROM THE CAR IN FRONT OF HER AND WAS HIT IN THE REAR TRAVELING AT ABOUT 40 MILES PER HOUR KNOCKING HER IN TO THE CAR IN FRONT OF HER THE AIR BAGS DID NOT DEPLOY AND GM'S INVESTIGATION SAYS SHE WASN'T HIT HARD ENOUGH. SHE WAS SENT TO THE HOSPITAL VIA EMS WITH BACK AND NECK INJURY'S THIS WHOLE ACCIDENT WAS CAUGHT ON THE CAR WASH VIDEO CAM .

NHTSA complaint #11000060 — an unverified report by a vehicle owner.

at 46,000 miles Bedford, TX

ENGINE

I BOUGHT THIS CAR BRAND NEW AND KEPT UP THE MAINTENANCE RELIGIOUSLY! I WAS HORRIFIED TO FIND OUT THAT MY TIMING BELT WENT OUT AT 46,000 MILES! MY MANUAL SAYS TO REPLACE TIMING BELT AT 60,000 MILES. I'VE READ THERE WAS A RECALL ISSUED IN 2006, BUT IT DIDN'T GO TO OWNERS; JUST SERVICE SHOPS...I WAS NEVER ALERTED, THAT WAS DEFINITELY A MISTAKE ON GM'S PART. I FEEL AS THOUGH I SHOULD BE COMPENSATED!!!

NHTSA complaint #10937649 — an unverified report by a vehicle owner.

at 112,000 miles Lakeland, FL

EXTERIOR LIGHTING

INTERIOR DASH AND CONSOLE LIGHTS IN-OPERATIVE AS WELL AS THE RIGHT TAIL LIGHT. JESUS CHRIST, AFTER SEEING ALL OF THE PEOPLE COMPLAINING ABOUT THIS OUR BELOVED NO GOOD FOR NOTHING GOVERNMENTAL AGENCIES SHOULD MAKE GM RESPONSIBLE FOR THE COST OF REPAIR FOR THIS OBVIOUS MANUFACTURERS OR ENGINEERING DEFECT. OR AT LEAST SEND OUT DETAILED INSTRUCTIONS TO THE OWNERS ON HOW TO FIX THIS PROBLEM SO THEY CAN TAKE IT TO THEIR MECHANIC OF CHOICE TO GET IT FIXED. THE DEALERS OBVIOUSLY DON'T WANT TO DO ANYTHING ABOUT IT. AND THEY CHARGE TOO MUCH ANY HOW. SINCERELY, GEORGE S.

NHTSA complaint #10928035 — an unverified report by a vehicle owner.

at 112,000 miles Lakeland, FL

ELECTRICAL SYSTEM

INTERIOR DASH AND CONSOLE LIGHTS IN-OPERATIVE AS WELL AS THE RIGHT TAIL LIGHT. JESUS CHRIST, AFTER SEEING ALL OF THE PEOPLE COMPLAINING ABOUT THIS OUR BELOVED NO GOOD FOR NOTHING GOVERNMENTAL AGENCIES SHOULD MAKE GM RESPONSIBLE FOR THE COST OF REPAIR FOR THIS OBVIOUS MANUFACTURERS OR ENGINEERING DEFECT. OR AT LEAST SEND OUT DETAILED INSTRUCTIONS TO THE OWNERS ON HOW TO FIX THIS PROBLEM SO THEY CAN TAKE IT TO THEIR MECHANIC OF CHOICE TO GET IT FIXED. THE DEALERS OBVIOUSLY DON'T WANT TO DO ANYTHING ABOUT IT. AND THEY CHARGE TOO MUCH ANY HOW. SINCERELY, GEORGE S.

NHTSA complaint #10928035 — an unverified report by a vehicle owner.

at 53,000 miles Colorado Springs, CO

ENGINE

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. WHILE DRIVING 25 MPH, THE VEHICLE STALLED WITHOUT WARNING. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO STATED THAT THE TIMING BELT, ENGINE, AND VALVES WERE MELTED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 53,000.

NHTSA complaint #10914493 — an unverified report by a vehicle owner.

at 100,000 miles Crystal Lake, IL

AIR BAGS

AIR BAG FAULT INDICATOR HAS COME ON AND REMAINS ON. MECHANIC CAN NOT DIAGNOSE TO REPAIR. AIRBAGS ARE CRITICAL TO THE SAFETY OF PERSONS IN THIS SMALL LIGHTWEIGHT VEHICLE. NORMAL DRIVING, COMMUTER.

NHTSA complaint #10897466 — an unverified report by a vehicle owner.

at 128,000 miles Eagle Rock, MO

ELECTRICAL SYSTEM

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. WHILE DRIVING APPROXIMATELY 60 MPH, THE VEHICLE EXPERIENCED A COMPLETE LOSS OF POWER. THE FAILURE OCCURRED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 128,000.

NHTSA complaint #10821963 — an unverified report by a vehicle owner.

at 124,000 miles Waynesville, MO

ELECTRICAL SYSTEM

WHEN I WENT OUT TO START THE VEHICLE I HAD NO DASH BOARD LIGHTS. EVERY OTHER LIGHT SYSTEM WORKED BUT I COULD NOT SEE THE SPEEDOMETER OR THE TACHOMETER. ALL THE FUSES WERE INTACT. I THEN BOUGHT NEW BULBS FOR THE ENTIRE GAGE CLUSTER AND THEY STILL ARE NOT FUNCTIONING. I HAVE LOOKED UP THIS PROBLEM ON MULTIPLE FORUMS AND THIS IS A VERY COMMON ISSUE WITHOUT A SOLUTION OTHER THAN "RIGGING" THIS SYSTEM! THIS IS UNACCEPTABLE PRACTICE TO ALLOW THIS TO GO ON WITHOUT SOME SORT OF RECALL OR REPLACEMENT PART AVAILABLE!

NHTSA complaint #10764214 — an unverified report by a vehicle owner.

at 100,000 miles Tomahawk, WI

SERVICE BRAKES

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. WHILE REVERSING, A GRINDING NOISE WAS HEARD COMING FROM THE REAR BRAKES. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO DISCOVERED THAT THE REAR BRAKES WERE RUSTED AND CORRODED. THE BRAKES WERE REPLACED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 100,000. MA 10/21/15 THE CONSUMER STATED THE REAR BRAKES LOCKED UP. THEY WERE NOT GETTING ANY LUBRICANT. UPDATED 01/15/16.

NHTSA complaint #10760450 — an unverified report by a vehicle owner.

at 70,000 miles Garland, TX

EXTERIOR LIGHTING

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THAT THE DAYTIME RUNNING LIGHTS FAILED. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 14V261000 (EXTERIOR LIGHTING). THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS REPAIRED UNDER THE RECALL REMEDY HOWEVER IT FAILED TO REPAIR THE VEHICLE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 70,000.

NHTSA complaint #10749386 — an unverified report by a vehicle owner.

at 22,000 miles West Allis, WI

EXTERIOR LIGHTING

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. WHILE DRIVING AT AN UNKNOWN SPEED, THE INTERIOR LIGHTING AND HEADLIGHTS SUDDENLY SHUT OFF. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT NOTIFIED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 14V261000 (EXTERIOR LIGHTING). THE APPROXIMATE FAILURE MILEAGE WAS 22,000.

NHTSA complaint #10730420 — an unverified report by a vehicle owner.

at 22,000 miles West Allis, WI

INTERIOR LIGHTING

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. WHILE DRIVING AT AN UNKNOWN SPEED, THE INTERIOR LIGHTING AND HEADLIGHTS SUDDENLY SHUT OFF. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT NOTIFIED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 14V261000 (EXTERIOR LIGHTING). THE APPROXIMATE FAILURE MILEAGE WAS 22,000.

NHTSA complaint #10730420 — an unverified report by a vehicle owner.

at 105,750 miles Chillicothe, OH

ENGINE

THE MILEAGE AND SPEED ARE APPROXIMATE. I WAS BACKING OUT OF MY ICE AND SNOW COVERED DRIVEWAY IN FEBRUARY 2015. THERE IS A SMALL DIP WHERE MY DRIVEWAY MEETS THE STREET SO I ACCELERATED SO AS NOT TO GET MY TIRES STUCK IN THE ICY DIP. AS I WAS BACKING MY CAR INTO THE STREET, AND MY CAR WAS IN THE LANE OF TRAFFIC THE CAR SHUT OFF. I WAS UNABLE TO RESTART THE CAR. MY NEIGHBOR, AND ANOTHER GENTLEMAN WHO STOPPED TO HELP, PUSHED MY CAR BACK INTO MY DRIVEWAY. I ATTEMPTED TO START THE CAR SEVERAL TIMES AFTER THE INCIDENT. THE CAR NEVER AGAIN STARTED. I BORROWED A VEHICLE UNTIL I HAD ENOUGH MONEY TO HAVE THE CAR TOWED TO A MECHANIC FOR REPAIRS. A MECHANIC LOOKED AT MY VEHICLE AND TOLD ME ON MAY 11, 2015 THAT THE CAR NEEDS A NEW ENGINE, THE PRICE OF WHICH IS $4,823.00. THE MECHANIC FURTHER TOLD ME THAT THE AFTERMARKET/REMANUFACTURED ENGINES COMPANY THEY DEAL WITH DOES NOT HAVE AN ENGINE FOR THIS MAKE AND MODEL CAR BECAUSE THIS ENGINE HAS SO MANY PROBLEMS THAT THE COMPANY WILL NOT TOUCH IT. I BELIEVE THAT THE OEM ENGINE HAS SERIOUS DEFECTS THAT HAVE BEEN OVERLOOKED DUE TO THE LACK OF REPORTING AND LACK OF SERIOUS INJURY ASSOCIATED WITH THE DEFECT/FAILURE. MY CAR HAS SHUT OFF ON ME ON THREE DIFFERENT DAYS WITHIN AN APPROXIMATE SIX MONTH PERIOD. I HAD A MECHANIC LOOK AT THE CAR TO FIGURE OUT WHY IT WAS SHUTTING OFF ON ME IN TRAFFIC AND THERE WAS NO INDICATOR OF ANY ISSUE. MY CHECK ENGINE LIGHT NEVER CAME ON, EVEN AFTER THE RECENT ENGINE FAILURE. PLEASE INVESTIGATE THIS ENGINE.

NHTSA complaint #10716227 — an unverified report by a vehicle owner.

at 80,000 miles Garry, IN Fire

EXTERIOR LIGHTING

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THAT THE HEADLIGHTS FAILED. THE CONTACT INSPECTED THE VEHICLE AND FOUND THAT THE WIRING HARNESS CONNECTORS SHORTED DUE TO OVERHEATING, WHICH BURNED AND MELTED THE WIRES. THE DEALER ADVISED THAT NHTSA CAMPAIGN NUMBER: 14V261000 (EXTERIOR LIGHTING) WOULD ONLY REPAIR THE DRL MODULE AND IT WOULD NOT REPLACE ANY ADDITIONAL FAILURE CAUSED BY THE RECALL. THE CONTACT ALSO STATED THAT THE ENGINE VALVE COVER GASKET WAS DEFECTIVE AND CAUSED THE ENGINE FLUID TO LEAK. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 80,000.

NHTSA complaint #10714087 — an unverified report by a vehicle owner.

at 80,000 miles Garry, IN Fire

ELECTRICAL SYSTEM

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THAT THE HEADLIGHTS FAILED. THE CONTACT INSPECTED THE VEHICLE AND FOUND THAT THE WIRING HARNESS CONNECTORS SHORTED DUE TO OVERHEATING, WHICH BURNED AND MELTED THE WIRES. THE DEALER ADVISED THAT NHTSA CAMPAIGN NUMBER: 14V261000 (EXTERIOR LIGHTING) WOULD ONLY REPAIR THE DRL MODULE AND IT WOULD NOT REPLACE ANY ADDITIONAL FAILURE CAUSED BY THE RECALL. THE CONTACT ALSO STATED THAT THE ENGINE VALVE COVER GASKET WAS DEFECTIVE AND CAUSED THE ENGINE FLUID TO LEAK. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 80,000.

NHTSA complaint #10714087 — an unverified report by a vehicle owner.