FaultScore

2002 Chevrolet Malibu brake problems

63 of the 755 complaints about the 2002 Chevrolet Malibu are about the braking system — 8% of everything reported for this model year. Half of the failures with a mileage on record happened before 33,256 miles.

B

63

Complaints

3

Crashes

0

Fires

0

Injuries

Exactly what failed

Rotor 15 23.8%
Service Brakes 11 17.5%
Service Brakes, Hydraulic 10 15.9%
Antilock/Traction Control/Electronic Limited Slip 9 14.3%
Pads 8 12.7%
Caliper 4 6.3%
Foundation Components 1 1.6%
Disc 1 1.6%
ABS Warning Light 1 1.6%
Service Brakes, AIR 1 1.6%

Brakes across every Chevrolet Malibu year

1997 136 4.8%
1998 469 16.7%
1999 399 14.2%
2000 307 10.9%
2001 107 3.8%
2002 63 2.2%
2003 82 2.9%
2004 64 2.3%
2005 70 2.5%
2006 70 2.5%
2007 51 1.8%
2008 90 3.2%
2009 153 5.5%
2010 199 7.1%
2011 44 1.6%
2012 74 2.6%
2013 46 1.6%
2014 46 1.6%
2015 16 0.6%
2016 104 3.7%
2017 72 2.6%
2018 71 2.5%
2019 25 0.9%
2020 48 1.7%

What owners said

Filed with NHTSA, in their own words.

at 42,000 miles Saddle Brook, NJ

SERVICE BRAKES

THE HYDRAULIC BRAKE LINES BETWEEN THE FRONT AND REAR OF THE CAR CORRODED AND QUICKLY LEAKED FLUID OUT SO THE BRAKES NO LONGER FUNCTIONED. THE FLUID LEAKED OUT WHEN THE CAR WAS PARKED AFTER DRIVING ON THE HIGHWAY THE NIGHT BEFORE. IF THIS HAPPENED WHEN I WAS DRIVING THE RESULTS COULD HAVE BEEN CATESTOPHIC MY MECHANIC STATED THAT THIS IS A COMMON PROBLEM WITH CHEVYS. I SAVED SOME OF THE BRAKE LINES HE HAD TO REMOVE.

NHTSA complaint #11353599 — an unverified report by a vehicle owner.

at 170 miles Pulaski, IL Crash

SERVICE BRAKES

I TURNED ON MY AC AND THE TEMP AND FUEL GUAGE FUSE BLOWED WHILE HAVING THE AIR ON STILL CHANGING OUT FUSES AND THE AUTOMATIC CAR LOCKS ON IT OWN WHEN YOU CLOSES THE DOORS GETTING OUT OR IT WILL LOCK WHEN SOME ONE GETS OUT OF THE CAR ALL BY ITSELF WITHOUT HITTING THE DOOR LOCK ON THE KEYLESS ENTRY.

NHTSA complaint #10870307 — an unverified report by a vehicle owner.

at 39,000 miles Chicago, IL

SERVICE BRAKES

PURCHASED MY 2002 CHEV MALIBU NEW! HAS 39000MILES ON IT ,GRANTED, CAR IS 14YRS OLD BUT IN MINT CONDITION . ITS GONE THROUGH 3 SETS OF ROTORS ,3 SETS OF FRONT PADS, 2 SETS OF CALIPERS AND ONE SET OF BRAKE LINES, BOTH FRONT HUB & BEARINGS TWICE!! .THERE` S A SERIOUS PROBLEM WITH THE DESIGN OF THIER BRAKE SYSTEM DESIGN!!

NHTSA complaint #10863311 — an unverified report by a vehicle owner.

Mullins, SC

SERVICE BRAKES

TL*THE CONTACT OWNS A 2002 CHEVROLET MALIBU. THE CONTACT STATED THAT WHILE DRIVING AT 35 MPH, THE BRAKE PEDAL WAS DEPRESSED BUT THE VEHICLE FAILED TO STOP. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC ON THREE OCCASIONS, WHO DIAGNOSED THAT THE BRAKE PADS AND THE ROTORS NEEDED TO BE REPLACED. IN ADDITION, THE CONTACT STATED THAT THE VEHICLE FAILED TO START AS THE ANTI THEFT SYSTEM WARNING LIGHT ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE RECURRED ON NUMEROUS OCCASIONS. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 14V400000 (ELECTRICAL SYSTEM) .THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA complaint #10692372 — an unverified report by a vehicle owner.

at 95,000 miles Baltimore, MD

SERVICE BRAKES

THE CAR WAS TAKEN IN FOR ROUTINE MAINTENANCE. UPON INSPECTION THE GM MECHANIC SHOWED ME THAT THE BRAKE LINES WERE COMPLETELY RUSTED OUT. THERE ARE OTHER PARTS OF THE UNDER BODY THAT HAVE A LOT OF CORROSION. THERE IS POTENTIAL RISK OF FAILURE WHICH COULD LEAD TO AN ACCIDENT. THE CAR HAS UNDER 100,000 MILES ON IT, IS GARAGE KEPT AND VERY WELL MAINTAINED. UPON FURTHER RESEARCH, THERE HAVE BEEN MANY COMPLAINTS AND ACCIDENTS RELATING TO THIS SPECIFIC ISSUE ON GM VEHICLES. DISCUSSING THE PROBLEM WITH GM CUSTOMER SERVICE, IT WAS TOLD THAT IT WOULD THE RESPONSIBILITY OF THE LOCAL DEALER TO WORKOUT A METHOD OF PAYMENT BUT GM WAS ESSENTIALLY NOT GOING TO BE OF ANY HELP. THE LOCAL DEALER CLEARLY HAS NO INCENTIVE TO TO BARE THE COST OF THE REPAIR. THIS IS A ENGINEERING DESIGN FLAW THAT SHOULD BE TAKEN CARE OF BY THE OEM. OTHER VEHICLES BY GM HAVE HAD THIS PROBLEM BUT NO RECALL OR ACKNOWLEDGMENT OF THIS ISSUE IS PRESENT. OTHER OEM HAVE HAD SIMILAR PROBLEMS AND QUICKLY ADDRESSED IT HAS A FREE REPAIR/RECALL TO THE THEIR CUSTOMERS.

NHTSA complaint #10654712 — an unverified report by a vehicle owner.

at 136,000 miles Dover, DE

SERVICE BRAKES

WHEN DRIVING THE CAR IT MAY STALL,(AND IT HAS MANY TIMES) WHICH CAUSES FAILURE OF POWER STEERING AND BRAKES. THE CAR ALSO WON'T ALWAYS START. YOU CAN TURN THE KEY BUT THE DASHBOARD LIGHTS DON'T COME ON,IF THEY DON'T THE CAR WILL NOT START. ALSO THE BATTERY WON'T KEEP A CHARGE, UNLESS YOU START THE CAR AND LET IT RUN AT LEAST EVERY 2 DAYS.

NHTSA complaint #10628338 — an unverified report by a vehicle owner.

at 95,239 miles Kailua, HI

SERVICE BRAKES

I WAS DRIVING FROM THE MARKET AND CAME TO A STOP SIGN BUT HAD NO BRAKES. NO SIGN OF ME NOT HAVING ANY BRAKES BEFORE HAND.. THE EMERGENCY BRAKE WOULD NOT WORK ALSO.THERE WERE NO CARS IN THE CROSSING AND I WENT THROUGH AND CONTINUED HOME. I GOT HOME WHICH IS ABOUT 1.5 MILES AWAY AND WAS ABLE TO PULL INTO THE DRIVEWAY GOING AS SLOW AS I COULD. I CALLED MY HUSBAND AND HE SAID THERE WAS FLUID ALL OVER THE GROUND ON THE DRIVER SIDE. I HAVE THE PICTURES OF THE LINES. WHEN HE LOOKED THE BRAKE AND GAS LINES HAD RUSTED THROUGH. IF I HAD DRIVEN OVER THE MOUNTAIN TO GET HOME FROM THE DOCTORS I WOULD NOT BE HERE TODAY. I ALSO WAS TOLD IF A CAR HAD HIT ME GAS LINE LIKE THAT IT COULD HAVE STARTED A FIRE.YOU NEED TO CHECK GAS AND BRAKE LINE BEFORE SOMEONE DIES. THE COST TO FIX THIS, AND I STILL DON'T HAVE MY CAR BACK IS $2550.00. I WANT SOMETHING DONE . I SHOULD NOT HAVE TO PAY FOR THIS. I SHOULD BE REFUNDED SOME OR ALL OF THE COST.CHEVY OWNER SINCE 1965.

NHTSA complaint #10628616 — an unverified report by a vehicle owner.

at 140,000 miles Pearland, TX Crash

SERVICE BRAKES

IN A COLLISION WITH ANOTHER VEHICLE, BRAKES FAILED TO WORK, AIRBAG DID NOT DEPLOY. TOTALED MY VEHICLE.

NHTSA complaint #10615395 — an unverified report by a vehicle owner.

at 69,000 miles Corning, OH

SERVICE BRAKES

VEHICLE FRONT END SHAKES/WOBBLES SEVERELY WHEN UNDER HARD BRAKING SITUATIONS DOWN HILL. LOUD LOW RUMBLE NOISE AND PEDAL VIBRATIONS ARE EVIDENT. SHAKING AND WOBBLING IS PRESENT THROUGH VEHICLE STEERING WHEEL REQUIRING MORE STRENGTH AND DIRECTIONAL CORRECTIONS TO STEER AND GUIDE THE VEHICLE PROPERLY. DOWN HILL BRAKING COULD BE SEVERELY IMPEDED IN NORMAL DRIVING OR WHILE TOWING A TRAILER. PANIC STOPS AND LIGHT BRAKING SITUATIONS ON LEVEL GROUND ARE NORMAL STRAIGHT AND TRUE. BRAKE FLUID LEVEL CHECK OKAY AND IS CLEAN. ABS SYSTEM OPERATING NORMALLY. PARKING BRAKE OPERATING NORMALLY. VEHICLE BRAKE SYSTEM AND ABS WARNING LIGHTS CHECK OKAY. VEHICLE HAS 4 NEW TIRES MOUNTED AND BALANCED ON ORIGINAL FACTORY RIMS. TIRES ARE SIZED AND INFLATED TO VEHICLE MANUFACTURERS SPECIFICATIONS. COLD TIRE PRESSURE 29 PSI IN FRONT AND 26 PSI IN REAR. FRONT LEFT AND RIGHT ROTOR SURFACES ARE SMOOTH AND WITHIN NORMAL SPECIFICATIONS. VEHICLE DIAGNOSED AS HAVING WARPED FRONT ROTORS. FRONT ROTORS APPEAR TO WARP PREMATURELY UNDER NORMAL LOAD. VEHICLE HAS HAD FRONT ROTORS REPAIRED AND OR REPLACED 3 TIMES. HAS BEEN SUGGESTED THAT FRONT ROTORS ARE NOT LARGE ENOUGH TO HANDLE THE SIZE AND CAPACITY OF THE VEHICLE. VEHICLES WITH THE SIX CYLINDER ENGINE OPTION DISPLACE MORE WEIGHT UPON THE FRONT AXLE CREATING EXCESSIVE HEAT AND WEAR ON UNDERSIZED DISC BRAKES. VEHICLE PRESENTED WITH 69,000 ORIGINAL MILES.

NHTSA complaint #10607548 — an unverified report by a vehicle owner.

at 161,300 miles Dallas, TX

SERVICE BRAKES

ON SEPT. 30TH 2013 WE HAD OUR 2003 CHEVY MALIBU WORKED ON AT JUST BRAKES ON 75 IN DALLAS. THEY RECOMMENDED A LONG LIST OF ITEMS COSTING AROUND $900 IN REPAIRS. WE DECIDED TO ONLY HAVE THE REAR BAKES DONE AT THIS TIME. ON JAN 16 OF THIS YEAR WE TOOK THE CAR TO ANOTHER AUTOMOTIVE REPAIR SHOP TO HAVE THE OIL CHANGED AND FRONT BRAKES FIXED. OUR LOCAL MECHANIC STATED THE REARS WERE IMPROPERLY DONE AND WERE NOT WORKING AT ALL. THE PADS WERE INSTALLED BACKWARDS AND THE SPRINGS NOT ATTACHED. WE TOOK THE CAR BACK TO JUST BRAKES IN RICHARDSON SO THEY COULD PROPERLY FIX AND REDO THE WORK WE HAD PAID FOR. THE MANAGER BOBBY WAS EXTREMELY RUDE, HOSTILE AND ARGUMENTATIVE. HE BASICALLY DENIED THERE WAS ANY PROBLEM AND TOLD US TO LEAVE. HERE ARE A FEW THINGS HE SAID TO US WHEN WE TRIED TO EXPLAIN THE SITUATION. HOW DO YOU KNOW THEY DON'T WORK?. WE HAD TESTED THE PARKING BRAKE AND IT WOULDN'T HOLD THE CAR AT ALL. HE SAID, THE E-BRAKE ISN'T DESIGNED TO DO THAT. HOW DID YOU GET THE CAR HERE IF YOUR BRAKES DON'T WORK? I AM NOT GOING TO GUARANTEE ANYTHING. I AM NOT GOING TO REFUND ANY OF YOUR MONEY. WHY DON'T YOU JUST FIX THEM YOURSELF? ARE YOU GOING TO KEEP ARGUING WITH ME? YOU SHOULD JUST TAKE THE CAR SOMEWHERE ELSE. TIRED OF HIS CONDESCENDING BELLIGERENT AND INSULTING ATTITUDE, WE INSTEAD WENT TO THEIR LEMON AVE LOCATION DOWNTOWN. THEY WERE VERY HELPFUL AND IMMEDIATELY FIXED THE BRAKES QUICKLY AND COURTEOUSLY. THIS IS A SERIOUS PROBLEM AS WE HAD BEEN DRIVING AN UNSAFE VEHICLE WITH ONLY THE FRONT BRAKES WORKING FOR OVER 3 MONTHS. IT ALSO COST US LESS THEN HALF OF WHAT JUST BRAKES WANTED TO REPAIR THE FRONT END AT OUR LOCAL MECHANIC. BOBBY ORIGINALLY STATED ADDITIONAL PROBLEMS WERE NEEDED TO BE ADDRESSED THAT TURNED OUT WERE ACTUALLY NON-EXISTENT AND FRAUDULENT OVERCHARGES.

NHTSA complaint #10560637 — an unverified report by a vehicle owner.

at 55,600 miles Oakland, CA

SERVICE BRAKES

AS I WAS DRIVING DOWN THE ROAD, I SIGNALED FOR A LEFT TURN. WHEN I SIGNALED THE TURN, THERE WAS A BUZZING NOISE IN THE STEERING COLUMN AND THE ENGINE TURNED OFF, RESULTING IN A COMPLETE LOSS OF POWER TO STEERING AND BRAKES. LUCKILY, I WAS GOING ABOUT 10 MPH AND WAS ABLE TO STOP THE CAR, ALBEIT IN THE MIDDLE OF THE STREET. I NOTICED THE DASHBOARD LIGHTS WERE ON. THE CAR RESTARTED IMMEDIATELY AND I DROVE IT 1/2 BLOCK TO A PARKING SPACE. I SUBSEQUENTLY TOOK THE CAR TO FH DAILEY, THE LOCAL CHEVY DEALER. THEY TOLD ME THERE WAS A PROBLEM WITH THE BCM (BODY CONTROL MODULE) THAT HAD CAUSED THE ENGINE TO SHUT OFF WHILE THE CAR WAS BEING DRIVEN. THEY ARE REPLACING THE BCM. THEY DID NOT SEEM PARTICULARLY CONCERNED ABOUT THE PROBLEM AND MY IMPRESSION IS IT IS NOT UNUSUAL FOR THEM TO ENCOUNTER IT. I AM CONCERNED THAT, HAD I BEEN DRIVING IN TRAFFIC, ON THE HIGHWAY, OR ON A CURVING ROAD, THE ENGINE FAILURE COULD HAVE RESULTED IN SIGNIFICANT INJURY OR FATALITY TO MYSELF OR OTHERS.

NHTSA complaint #10458631 — an unverified report by a vehicle owner.

at 40,000 miles Rico, VA

SERVICE BRAKES, HYDRAULIC

TL*THE CONTACT OWNS A 2002 CHEVROLET MALIBU. WHILE DRIVING LESS THAN 70 MPH, THE EXTERIOR BRAKE LIGHTS ON THE VEHICLE CONTINUED TO ILLUMINATE EVEN WHEN THE BRAKE PEDAL WAS NOT DEPRESSED. THE CONTACT WAS CONCERNED THAT THE OTHER DRIVERS WOULD SWERVE AROUND HER AND ASSUME THAT SHE WAS BRAKING, WHEN IN REALITY, SHE WOULD BE IN ACCELERATION OR DRIVE MODE. THE DEALER REPLACED THE ECM AND THE SENSOR APPROXIMATELY THREE TIMES. THE VEHICLE HAS BEEN AT THE DEALER AT LEAST TWICE A MONTH FOR ONE YEAR. THE REPAIRS HAVE NOT CORRECTED THE FAILURE. THE FAILURE AND CURRENT MILEAGES WERE LESS THAN 40,000.

NHTSA complaint #10254757 — an unverified report by a vehicle owner.

Delaware, OH

SERVICE BRAKES, HYDRAULIC

OWN A 2002 CHEVY MALIBU. HAD BRAKES AND ROTORS REPLACED IN 2006. JUST HAD TO DO IT AGAIN 12/5/08. CHEVY SHOULD RECALL AND REPLACE THE BRAKES FREE OF CHARGE. I USE MY CAR DAILY.

NHTSA complaint #10251497 — an unverified report by a vehicle owner.

at 10 miles Euclid, OH

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

FROM THE FIRST DAY I HAD THIS CAR, THE BRAKES DO NOT ENGAGE COMPLETELY IN THE FIRST FEW USES OF THE BRAKES, ESPECIALLY IN WET CONDITIONS. I HAVE HAD MANY NEAR MISSES OF ACCIDENTS BECAUSE OF THE BRAKES NOT ENGAGING AND SOMETIMES NOT RELEASING-A THUMPING SOUND IS HEARD WHEN THE BRAKE CYLINDER PISTON RELEASES.

NHTSA complaint #10221941 — an unverified report by a vehicle owner.

at 76,051 miles Kearns, UT

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

WHEN THE WEATHER IS WET OR SNOWY, AND THERE IS POSSIBLE SLICK SPOTS ON THE ROAD, THE ABS IS ENGAGED EVEN WHEN YOU ARE PULLING UP SLOWLY TO THE STOP SIGN, OR SLOWING DOWN TO ARRIVE HOME, OR EVEN COMING OUT OF THE DRIVEWAY... WHAT HAPPENS, IS WHEN DOING THOSE THINGS IN WEATHER AS DESCRIBED ABOVE, IF YOU ATTEMPT TO PUT THE BREAKS ON IT MAKES AN AWFUL GRINDING SOUND AND PUSHED BACK ON YOU SO YOU CANT BREAK... THIS HAS HAPPENED TO ME NUMEROUS TIMES JUST BACKING OUT OF MY DRIVEWAY... I PULLED UP TO A STOP SIGN BEHIND SOMEONE THIS IS RIGHT ON MY RESIDENTIAL STREET SO I WAS NOT SPEEDING AT ALL, IT WAS A RAINY DAY BUT THE RAIN WAS LIGHT, I HAVE BRAND NEW TIRES ON MY CAR TOO. AS I PULLED UP BEHIND MY NEIGHBORS CAR TO THE STOP SIGN, I WAS BARELY PUSHING DOWN MY BREAK PEDDLE WHEN IT PUSHED BACK AT ME AND MADE T HIS DEEP SOUND I COULDN'T STOP AND I ALMOST HIT MY NEIGHBOR. I WENT TO MY LONG TIME MECHANIC AND HE TOOK IT FOR A DRIVE ON A CLEAR DAY.... HE TOOK IT ON SOME GRAVEL AND STOPPED HARD WELL THE BREAKS DID THE SAME THING. HE SAID IT WAS THE ABS EVEN THOUGH HE DIDN'T LOOK AT THEM. I THINK IT IS THE WHEEL BEARINGS. I HAVE HAD MANY OTHER VEHICLES IN MY LIFE AND NON OF THEM DID THAT TO ME ON WET OR SNOWY DAYS! I KNOW IT ISN'T NORMAL AND I DO NOT FEEL SAFE DRIVING THE VEHICLE. I HAVE 2 YOUNG CHILDREN AND IF THE ABS ARE GOING TO BE THAT STINGY THEN MY CHANCES OF CRASHING WILL BE 99% HIGHER!

NHTSA complaint #10217026 — an unverified report by a vehicle owner.

Harrisburg, PA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER

I HAVE HAD MY 2002 CHEVY MALIBU SINCE IT WAS PURCHASED BRAND NEW FROM THE DEALERSHIP IN 2002. AFTER RUNNING FINE FOR A FEW YEARS, IT BEGAN TO DEVELOP RECURRING PROBLEMS. THE WHEEL BEARINGS (BOTH FRONT) HAVE BEEN REPLACED TWICE, ALONG WITH THE CALIPERS.

NHTSA complaint #10216903 — an unverified report by a vehicle owner.

Wesley Chapel, FM

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

I AM CONTINUALLY HAVING PROBLEMS WITH MY 2002 CHEVY MALIBU. I HAD THE THEFT SYSTEM CONTINUALLY COME ON AND PAID $700 TO FIX THAT. FUEL PUMP WENT BAD...$500. I HAD THE COOLANT SYSTEM LEAK AND PAID $800 TO FIX THAT. EVERY TIME I GET MY BRAKE PADS REPLACED, THE ROTORS NEED REPLACED TOO, UNTIL THE LAST TIME WHEN THE CALIBERS HAD TO BE REPLACED AS WELL $900. NOW I AM HAVING DIFFICULTY STARTING MY PIECE OF JUNK.

NHTSA complaint #10216269 — an unverified report by a vehicle owner.

at 68,200 miles Arcadia, WI

SERVICE BRAKES, HYDRAULIC

THE ANTI-FREEZE HOLDING TANK KEEPS GETTING AN OIL RESIDUE IN IT AND THE ANTI-FREEZE KEEPS DISAPPEARING INTO THE ENGINE AND HAS TO KEEP BEING REFILLED. AFTER SPEAKING WITH A MECHANIC IT IS POSSIBLE THAT THE INTAKE MANIFOLD GASKET IS FAILING. THE A/C SWITCH ALSO TURNS OFF ON ITS OWN. ROTORS AND BRAKES HAVE BEEN REPLACED THREE TIMES.

NHTSA complaint #10204311 — an unverified report by a vehicle owner.

Triangle, VA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

I HAVE FILED A SAFETY COMPLAINT WITH CHEVROLET ON THE 2002 MALIBU I PURCHASED NEW. I HAVE HAD TO REPLACE THE BRAKES TWICE ONCE AT 33,378 MILES ON 5/5/2005 AND AGAIN AT 51,543 MILE ON 3/27/2007. THE CONSUMER COMPLAINT DEPARTMENT AND THE DEALERSHIP WHERE IT WAS REPAIR HAVE INFORMED ME THE REPLACING THE BRAKES AT 18,165 MILES ARE CONSIDERED ?ROUTINE MAINTENANCE.? FAILURE OF THE BRAKING SYSTEM WAS FOUND WHEN THE CAR DID NOT ADEQUACY STOP PLACING ME AND MY FAMILY IN DANGER. THERE WAS NO AUDIBLE OR VISUAL INDICATOR OF THE BRAKING PROBLEM, INSTEAD I HAD TO RELY ON PERFORMANCE FAILURE WHILE ON THE ROAD. TO DATE THE MANUFACTURER AND DEALERSHIP FAIL TO RECOGNIZE THE PROBLEM.

NHTSA complaint #10194062 — an unverified report by a vehicle owner.

Avondale, AZ

SERVICE BRAKES, HYDRAULIC

FOUND CORROSION ON THE BRAKE LINES AND MASTER CYLINDER, AND OTHER LINES THAT ARE LOCATED UNDER THE BATTERY CORROSION PLATE. THE BATTERY CORROSION PLATE WAS A GOOD IDEA. HOWEVER, PUTTING BRAKE LINES & OTHER COMPONENTS UNDER WERE ARE NOT A GOOD DESIGN. IT'S FLAWED, FOR IF THE BATTERY PLATE BECOMES CORRODED, THEN IT LEAKS ONTO THE LINES BELOW AND CAUSES DAMAGE AS IN MY VEHICLE.

NHTSA complaint #10187979 — an unverified report by a vehicle owner.

Lake Charles, LA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

FIRST INCIDENT OF LEAKING HAPPENED AFTER DEALERSHIP WORKED ON CAR. ARRIVED HOME COOLANT POURED OUT ON GROUND TOWED BACK. DEALERSHIP SAID RESERVOIR CAP SEAL. 10/2006 OR 11/2006, PICKING UP AT SCHOOL AND SMELLED NOT ENGINE. PARKED SAW COOLANT ON GROUND. NO ENGINE LIGHT ON BUT NEEDLE WAS PAST MIDDLE. FAMILY BROUGHT COOLANT FILLED IT UP AND WENT 5 BLOCKS TO DEALERSHIP. THEY SAID NOTHING WAS WRONG. YESTERDAY, 1/9/2007 CAR OVERHEATED IN THE SCHOOL LINE. ADDED COOLANT. I BROUGHT IT TO A NON DEALERSHIP RADIATOR SHOP OWNER THINKS INTAKE MANIFOLD GASKET LEAKING. CAR AT DEALERSHIP. I REALLY DON'T KNOW WHAT THE REAL PROBLEM IS BUT BECAUSE MY WARRANTY EXPIRED FEEL DEALERSHIP WILL TELL ME IT IS A NEW PROBLEM FROM THE FIRST EVENT SO I WILL BE RESPONSIBLE. AT LEAST TWO ROTORS REPLACED ON THE FRONT DRIVER'S WHEEL & 5 SETS OF PADS. REPORTED TO GM THEY CLAIM IT IS THE WAY I DRIVE! A NON DEALERSHIP TIRE COMPANY HAD THE PADS REPLACED WITH A GOOD BRAND. 1 1/2 YEARS SINCE I HAD TO HAVE PADS. PROBLEM WITH THE RIGHT FRONT PASSENGER DOOR LOCKS. CAR IS RUNNING AND THE DRIVER GETS OUT LEAVING CAR ON AND THEN THE PASSENGER TURNS OFF THE CAR AND GETS OUT, LOCKS CAR, THE RADIO STAYS ON. I WENT INSIDE THE STORE AND CAME OUT AND THE RADIO WAS STILL PLAYING. WHEN YOU UNLOCK THE CAR BUT ENTER ONLY THE PASSENGER FRONT DOOR AND THEN CLOSE IT AND WALK AWAY, THE CAR LOCKS ITSELF. HAPPENED SEVERAL TIMES. I HAD NOT PLACED THE KEYS ON THE SEAT OF THE CAR AND SHUT THE DOOR OR I WOULD HAVE BEEN LOCKED OUT. I REPORTED THIS BUT NO ONE SEEMED TO CARE. RADIO WAS REPLACED FOR LEFT BUTTON PAINT (NOT SURE IF IT IS PAINT OR COVER ON BUTTON) RUBS OFF. IGNITION SWITCH WAS REPLACED. FUEL PUMP REPLACED.. I TRANSPORT GRANDCHILDREN AND I NEED A SAFE CAR.

NHTSA complaint #10178381 — an unverified report by a vehicle owner.

Perryopolis, PA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

BRAKE ROTORS ON 2002 MALIBU FAILING EVERY 18000 TO 20000 MILES. (3 TIMES IN 4 YEARS) I HAD THE ROTORS AND BRAKES CHECKED 7 MONTHS AFTER THE LATEST REPLACEMENT BECAUSE OF VIOLENT SHIMMING IN THE FRONT END AND WAS TOLD BY DEALER EVERYTHING WAS FINE WITH MY ROTORS AND BRAKES. NOW 5 MONTHS LATER(AFTER THE PARTS WARRANTY EXPIRED) I AM TOLD I NEED NEW ROTORS AND BRAKES. GM KNOWS THEY HAVE A PROBLEM WITH THIS BUT REFUSES TO ADDRESS IT. I HAVE HAD 5 NEAR ACCIDENTS ON THE FREEWAY BECAUSE OF THE VIOLENT SHIM WHEN I HIT THE BRAKES. ALL THE DEALERSHIP WILL SAY IS THEY CAN "SEE A PATTERN". I WOULD LIKE TO KNOW HOW MANY DEATHS WERE CAUSED BY THIS PATTERN!

NHTSA complaint #10174621 — an unverified report by a vehicle owner.

at 41,000 miles Clifton Springs, NY

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

DT*: THE CONTACT STATED WHILE DRIVING 40 MPH THE ABS LIGHT ILLUMINATED. THE VEHICLE WAS DRIVEN TO AN INDEPENDENT MECHANIC WHO REPLACED THE FRONT PASSENGER HUB AND SPEED SENSOR. THE DEALER WAS ALERTED. THE VEHICLE IS A MALIBU.

NHTSA complaint #10159822 — an unverified report by a vehicle owner.

at 38,500 miles Sarasota, FL

SERVICE BRAKES, HYDRAULIC

BOTH FRONT CALIPERS AND BOTH REAR CALIPERS LEAKING. PROBLEM COVERED UNDER MY FIDELITY EXTENDED WARRANTY, BUT THE NEW BRAKES THAT I HAD ON THERE WERE RUINED BY BRAKE FLUID CAUSED BY THE LEAK. WARRANTY DOES NOT COVER BRAKES. I HAVE 3 FRIENDS WITH THE EXACT SAME VEHICLE AND THE EXACT SAME PROBLEMS.

NHTSA complaint #10158507 — an unverified report by a vehicle owner.

Carencro, LA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS

DT: THE CONSUMER STATED SINCE PURCHASE OF VEHICLE SHE HAD PROBLEMS WITH THE BRAKES. THE VEHICLE WILL NOT COMPLETELY STOP. SHE TOOK THE VEHICLE TO THE DEALERSHIP, AND THEY REPLACED THE PADS AND ROTORS. HOWEVER, THE CONSUMER IS STILL EXPERIENCING STOPPING PROBLEMS. SHE HAS TAKEN THE VEHICLE TO A SERVICE STATION TO HAVE THE PADS REPLACED. THEY HAVE TO BE REPLACED EVERY TWO TO THREE MONTHS. THUS FAR, THE PADS HAVE BEEN REPLACED TEN TIMES. THE PROBLEM HAS NOT BEEN FIXED OR DIAGNOSED. *AK UPDATED 12/07/05.

NHTSA complaint #10143138 — an unverified report by a vehicle owner.

Thornton, IL

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

MY TURN SIGNALS WORK WHENEVER THEY FEEL LIKE IT. THIS HAS BEEN GOING ON FOR ABOUT 8 MONTHS NOW AND IT SEEMS TO BE GETTING WORSE. SOMETIMES YOU CAN HEAR THE TURN SIGNAL BUT THE LIGHT IS NOT ACTUALLY ON. ALSO, I HAVE HAD TO REPLACE MY ROTORS ON THE CAR THREE TIMES ALL READY AND THE CAR IS NOT EVEN THREE YEARS OLD YET. I AM QUITE UPSET BECAUSE BETWEEN THE TURN SIGNALS AND THE BRAKES I AM AT A HIGH RISK FOR AN ACCIDENT. I HAVE A THREE YEAR OLD DAUGHTER AND EVERYDAY I GET IN THE CAR AND DRIVE WITH HER I AM PUTTING BOTH OF OUR LIVES AT RISKS. I CAN'T BELIEVE THAT IT IS THREE YEARS AND YET THERE HAS BEEN NO RECALL ON EITHER OF THESE POTENTIALLY LIFE ENDANGERING ISSUES WHEN THERE HAS BEEN PROBLEMS WITH AT LEAST ONE OF THESE ISSUES ON PREVIOUS MODELS. WHAT IS WRONG WITH THIS PICTURE??

NHTSA complaint #10139610 — an unverified report by a vehicle owner.

Shreve, OH

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

I PURCHASED MY 2002 MALIBU NEW AND HAVE HAD THE BRAKES REPLACED FOUR TIMES AND AM ON MY THIRD SET OF ROTORS. AT 54000 MILES THE WHEEL BEARING AND CONTROL ARM BUSHINGS HAD TO BE REPLACED. TWO WEEKS LATER THE FUEL PUMP HAD TO BE REPLACED ALSO. THE PASSENGER SIDE REAR WINDOW CAN'T BE DOWN BECAUSE LAST TIME WE HAD A ROUGH TIME GETTING IT TO GO BACK UP.

NHTSA complaint #10135730 — an unverified report by a vehicle owner.

Shreve, OH

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS

I PURCHASED MY 2002 MALIBU NEW AND HAVE HAD THE BRAKES REPLACED FOUR TIMES AND AM ON MY THIRD SET OF ROTORS. AT 54000 MILES THE WHEEL BEARING AND CONTROL ARM BUSHINGS HAD TO BE REPLACED. TWO WEEKS LATER THE FUEL PUMP HAD TO BE REPLACED ALSO. THE PASSENGER SIDE REAR WINDOW CAN'T BE DOWN BECAUSE LAST TIME WE HAD A ROUGH TIME GETTING IT TO GO BACK UP.

NHTSA complaint #10135730 — an unverified report by a vehicle owner.

at 12,000 miles Tucker, AR

SERVICE BRAKES, AIR

NO INCIDENTS, CRASHES OR INJURY'S WHILE IN MY POSSESSION. THE 2002 CHEVY MALIBU I BOUGHT USED IN 2004 ONLY HAD 11,000 MILES ON IT. IT WAS A GOVERNMENT USED CAR. SEVERAL MONTHS AFTER BUYING THE CAR THE BLINKERS STOPPED WORKING AND THEN BEGAN WORKING AGAIN. THEY NOW WORK WHEN THEY WANT TO WORK. NOW, ALMOST A YEAR LATER AT 41,000 MILES THE HORN BLOWS A SHORT BEEP ANYTIME. THE CAR MAY BE RUNNING OR NOT, THERE MAY NOT BE ANYONE EVEN IN THE CAR. THIS HAS BEEN GOING ON FOR ABOUT A MONTH AND A HALF AND NOW THERE IS A BEEPING TONE INSIDE THAT I HAVE NOT IDENTIFIED. IT DOESN'T DO IT CONSTANTLY BUT I NOTICE IT WHEN I START THE CAR. IT IS A SHORT "ALERT" BEEP, KIND OF LIKE AN ALARM. IT BEEPS ONCE, PAUSE, AND THEN ABOUT THREE TIMES PAUSE AND THEN ONCE MORE. JUST WONDERING IF THERE WERE ANY RECALLS FOR THIS AS THE WARRANTY IS NOT IN AFFECT ANY LONGER. IN ADDITION TO THESE THERE HAS BEEN ABOUT THREE OCCASIONS WHERE MY CAR HESTITATED WHEN STARTING KIND OF LIKE THE BATTERY WAS DRAINED. COULD THIS BE FROM THE HORN BLOWING ALL DAY AND NIGHT? HAVE ALSO REPLACED BRAKES MORE OFTEN THAN I THOUGHT I SHOULD.

NHTSA complaint #10133881 — an unverified report by a vehicle owner.

Lawrenceville, GA

SERVICE BRAKES, AIR:DISC:CALIPER

IN 2002, I BOUGHT A 2002 CHEVY MALIBU. SINCE THEN IT'S BEEN GIVING ME A LOT OF PROBLEMS. THE FIRST PROBLEM WAS THE WATER FOUND IN BOTH TAIL LIGHTS; THIS WAS UNDER WARRANTY. THEN THERE WAS WATER COMING IN THE DRIVER SIDE WINDOW, THE BRAKES, AND THE TORQUE NEEDING TO BE REPROGRAMMED. THEN IT WAS THE HEADLIGHTS GOING OUT AND I GOT THEM REPLACED AT A WALMART; MIND YOU, SINCE THE 1ST PROBLEM, NONE OF THIS HAS BEEN UNDER WARRANTY. NOW IT'S THE AIRBAG GONE BAD, COOLING SYSTEM GONE BAD, AND THE BRAKES AGAIN, ALONG WITH A FUEL PUMP. THE CALIPERS HAVE TO BE REPLACED STILL, THE AIRBAG NEEDS TO BE CHECKED OUT, AND THE CAR IS IN THE SHOP NOW TO DIAGNOSE WHAT IS WRONG WITHIN THE FUELING SYSTEM THAT MAKES THE CAR NOT START. OH! I ALMOST FORGOT, I PURCHASED A BATTERY 2 WEEKS AGO BECAUSE THAT WENT OUT. I ALWAYS STAY ON TOP OF MY SERVICE FOR THE CAR. THIS CAR IS 3 YEARS OLD AND I BOUGHT IT NEW OFF THE LOT. IT SUCKS!

NHTSA complaint #10130008 — an unverified report by a vehicle owner.

Other 2002 Chevrolet Malibu problems

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