FaultScore

1996 Chevrolet Suburban fuel system problems

24 of the 531 complaints about the 1996 Chevrolet Suburban are about the fuel system — 5% of everything reported for this model year. Half of the failures with a mileage on record happened before 80,000 miles.

C

24

Complaints

0

Crashes

3

Fires

0

Injuries

Exactly what failed

Fuel Pump 4 16.7%
Injectors 4 16.7%
Fuel Injection System 4 16.7%
Delivery 2 8.3%
Fuel System, Gasoline 2 8.3%
Carburetor System 2 8.3%
Fuel Injection System 2 8.3%
Fuel System, Other 1 4.2%
Filler Pipe AND CAP 1 4.2%
Fuel System, Diesel 1 4.2%

Fuel & Propulsion across every Chevrolet Suburban year

1994 16 4.1%
1996 24 6.2%
1997 50 12.9%
1998 12 3.1%
1999 38 9.8%
2000 43 11.1%
2001 63 16.3%
2002 33 8.5%
2003 12 3.1%
2004 14 3.6%
2007 11 2.8%
2015 27 7.0%
2021 32 8.3%
2022 12 3.1%

What owners said

Filed with NHTSA, in their own words.

at 240,000 miles Salem, OR Fire

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 1996 CHEVROLET SUBURBAN. THE CONTACT STATED THAT WHILE REVERSING FROM A DRIVEWAY, THE FUEL PUMP OVER HEATED, MELTED, AND DESTROYED THE CONNECTORS. THE VEHICLE WAS REPAIRED BY THE CONTACT AND THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 240,000.

NHTSA complaint #10538636 — an unverified report by a vehicle owner.

at 12,000 miles Northampton, NN

FUEL SYSTEM, OTHER:FUEL INJECTION SYSTEM

CONSUMER 1996 SUBURBAN CONVENTIONAL CAB FUEL INJECTION PUMP FAILED AT 12,000 - 22,000 MILES. VEHICLE ENGINE ALSO REVVED BY APPLYING BRAKE PEDAL. *TS

NHTSA complaint #10157351 — an unverified report by a vehicle owner.

at 80,000 miles Marshall, VA

FUEL SYSTEM, DIESEL

ENGINE STOPS RUNNING WITH NO WARNING. THIS CAN OCCUR WHILE IDLING, ACCELERATING, CRUISE SPEED, ANY TIME OF YEAR, ANY WEATHER CONDITION. SOMETIMES IT WILL RESTART BY SHIFTING TO N AND RE-CYCLING IGNITION SWITCH WITHOUT HAVING TO STOP OR LEAVE ROAD. SOMETIMES, AS IS THE PRESENT CASE, IT WILL NOT RESTART. I HAVE OWNED THIS VEHICLE SINCE NEW. THIS HAS BEEN AN ONGOING PROBLEM BEGINNING AT 80,000 MI. MANUFACTURER EXTENDED WARRANTY TO 120,000 MILES, HAS CONTINUED BEYOND WARRANTY PERIOD AND IS A SOURCE OF SAFETY CONCERN. THIS HAS OCCURRED ON INTERSTATE HIGHWAYS, IN THE MIDDLE OF BUSY (HIGH SPEED INTERSECTIONS). DEALER PERFORMED NUMEROUS ATTEMPTS TO FIX PROBLEM, BUT THEY CONTINUED. I HAVE HAD THIS VEHICLE TO THE DEALER MORE TIMES THAN I CAN COUNT. I HAVE HAD ASSISTANCE FROM OTHER PROFESSIONAL SOURCES (AFTER THE WARRANTY PERIOD WAS OVER AND WAS CONVINCED THAT DEALER/MFG. COULD NOT OR WOULD NOT FIX THE PROBLEM. I HAVE REPLACED FUEL INJECTION PUMP 2 TIMES MINIMUM, HAVE REPLACED PMD/FSD AT LEAST 5 TIMES, REPLACED AUXILIARY/LIFT PUMP TWO TIMES, HAVE DRAINED AND CLEANED FUEL TANK 2 TIMES. MOST RECENT INJECTION PUMP REPLACEMENT WAS IN AUG/SEPTEMBER 05 (7000 MILES AGO). I HAVE SPENT AT LEAST $5000 TRYING TO FIX THIS PROBLEM. ENGINE STOPPED LAST MONDAY AND WILL NOT RESTART. AM SURPRISED NO COMPLAINT HAS BEEN FILED BEFORE NOW.

NHTSA complaint #10152834 — an unverified report by a vehicle owner.

at 80,000 miles Marshall, VA

FUEL SYSTEM, OTHER:FUEL INJECTION SYSTEM

ENGINE STOPS RUNNING WITH NO WARNING. THIS CAN OCCUR WHILE IDLING, ACCELERATING, CRUISE SPEED, ANY TIME OF YEAR, ANY WEATHER CONDITION. SOMETIMES IT WILL RESTART BY SHIFTING TO N AND RE-CYCLING IGNITION SWITCH WITHOUT HAVING TO STOP OR LEAVE ROAD. SOMETIMES, AS IS THE PRESENT CASE, IT WILL NOT RESTART. I HAVE OWNED THIS VEHICLE SINCE NEW. THIS HAS BEEN AN ONGOING PROBLEM BEGINNING AT 80,000 MI. MANUFACTURER EXTENDED WARRANTY TO 120,000 MILES, HAS CONTINUED BEYOND WARRANTY PERIOD AND IS A SOURCE OF SAFETY CONCERN. THIS HAS OCCURRED ON INTERSTATE HIGHWAYS, IN THE MIDDLE OF BUSY (HIGH SPEED INTERSECTIONS). DEALER PERFORMED NUMEROUS ATTEMPTS TO FIX PROBLEM, BUT THEY CONTINUED. I HAVE HAD THIS VEHICLE TO THE DEALER MORE TIMES THAN I CAN COUNT. I HAVE HAD ASSISTANCE FROM OTHER PROFESSIONAL SOURCES (AFTER THE WARRANTY PERIOD WAS OVER AND WAS CONVINCED THAT DEALER/MFG. COULD NOT OR WOULD NOT FIX THE PROBLEM. I HAVE REPLACED FUEL INJECTION PUMP 2 TIMES MINIMUM, HAVE REPLACED PMD/FSD AT LEAST 5 TIMES, REPLACED AUXILIARY/LIFT PUMP TWO TIMES, HAVE DRAINED AND CLEANED FUEL TANK 2 TIMES. MOST RECENT INJECTION PUMP REPLACEMENT WAS IN AUG/SEPTEMBER 05 (7000 MILES AGO). I HAVE SPENT AT LEAST $5000 TRYING TO FIX THIS PROBLEM. ENGINE STOPPED LAST MONDAY AND WILL NOT RESTART. AM SURPRISED NO COMPLAINT HAS BEEN FILED BEFORE NOW.

NHTSA complaint #10152834 — an unverified report by a vehicle owner.

at 171,038 miles Tucosn, AZ

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

FUEL SYSTEM MALFUNCTION. FUEL PUMP FUSE BLOWN. REMOVED FUEL PUMP/SENDING UNIT ASSEMBLY, FOUND WIRING BURNT/CHARRED INSIDE FUEL TANK. REPLACED ENTIRE SENDING UNIT. 30K MILES LATER, SAME MALFUNCTION. WIRING BURNT AT THE FUEL PUMP CONNECTOR.

NHTSA complaint #10143861 — an unverified report by a vehicle owner.

Milwaukee, WI

FUEL SYSTEM, OTHER

1996 CHEVROLET SUBURBAN DEVELOPED PROBLEMS WITH THE BRAKES, INTAKE MANIFOLD, ENGINE COOLING, TRANSMISSION, TIRES, FUEL INJECTORS, FUEL CONSUMPTION AND WIPERS.*MR CONSUMER STATED THAT THE DEALER DID NOT DO ANYTHING BUT TAKE THE BATTERY CABLE OFF TO RESET THE COMPUTER AND THE BRAKES WERE NEVER LOOKED AT.

NHTSA complaint #10130223 — an unverified report by a vehicle owner.

Cypress, CA

FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM

CONSUMER STATES THE ENGINE GASKET AND THE INTAKE MANIFOLD ARE DETERIORATE. DEALER HAS INSPECTED AN REPLACED PARTS. PLEASE PROVIDE FURTHER INFORMATION. MR

NHTSA complaint #8022609 — an unverified report by a vehicle owner.

Erlanger, KY

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

CONSUMER STATED THAT VEHICLE WOULD CRANK BUT NOT START DUE TO FUEL PUMP FAILURE. THE FUEL PUMP FAILURE CAUSED THE WIRE FROM THE FUEL PUMP TO GET EXTREMELY HOT AND BURNED THE PLASTIC CONNECTION.

NHTSA complaint #567974 — an unverified report by a vehicle owner.

VA. Beach, VA

FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM

OUR ASE MECHANIC STATES THEY HAVE REPLACED ~35-40 SIMILAR CHEV SUBURBAN RADIATOR FAILURES IN PAST 24 MONTHS IN THEIR SHOP (DOCUMENTATION ON REQUEST). THESE HAVE BEEN ASSOCIATED WITH WATER PUMP FAILURES, INTAKE MANIFOLD LEAKS AND OCC. HEAD GASKET FAILURES WHEN COOLANT HAS LEAKED OVER ENGINE. AMONG ASE MECHANICS IN OUR AREA THIS IS A WELL-KNOW, "LEMON" DESIGN FAILURE WHICH WILL COST ME $900 TO REPAIR.

NHTSA complaint #742539 — an unverified report by a vehicle owner.

Alpha, IL

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

FUEL PUMP WENT OUT. *SLC

NHTSA complaint #556154 — an unverified report by a vehicle owner.

Antioch, CA

FUEL SYSTEM, GASOLINE

THE FUEL TANK AND FUEL PUMP ASSEMBLY FAILED. YH

NHTSA complaint #552253 — an unverified report by a vehicle owner.

LOS Angneles, CA

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

PINION SEAL ON REAR DIFF. LEAKED AT 36K MILES, FUEL INJECTORS CLOGGED AT 40K AND INOPERABLE OXYGEN SENSOR. BATTERY LEAKED AT SIDE TERMINAL (38K MILES), CORRODED BATTERY CABLES AND SHELF. WINSHEILD WIPERS DO NOT GO ALL THE WAY DOWN TO THE STARTING POSITION WHEN TURNED OFF. CURRENTLY HAVING PROBLEMS WITH STARTING THE VEHICLE. STARTER WAS CHECKED AND IS O.K. PROBABLY ELECTRICAL, DUE TO LEAKING BATTERY OR A COMPUTER PROBLEM.

NHTSA complaint #718790 — an unverified report by a vehicle owner.

Starke, FL

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

ENGINE CUTS OFF WITHOUT WARNING, CAUSING ALL POWER STEERING AND ELECTRICAL POWER TO GO OUT. ALSO. DEALER HAS SEEN VEHICLE 5 TIMES, AND HAS CHANGED FUEL PUMP NUMEROUS TIMES. BUT PROBLEM STILL EXISTS.

NHTSA complaint #856128 — an unverified report by a vehicle owner.

Georgetown, TX

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

SIX TRIPS TO DEALER FOR REPAIR OF BRAKES, UNSUCCESSFUL UNTIL MANUFACTURER'S BULLETIN. TWO REPLACEMENT FUEL INJECTORS. DESIRE RECALL INFORMATION ON CHEV. BRAKES.( DOT NUMBER: TIRE SIZE: 245R16R45 )

NHTSA complaint #713492 — an unverified report by a vehicle owner.

Bellaire, TX

FUEL SYSTEM, GASOLINE:DELIVERY

MAJOR FAILURES AT 2 YEARS A/C, BATT, ALTERNATOR, FUEL PUMP & DIFFERENTIAL,

NHTSA complaint #712000 — an unverified report by a vehicle owner.

Sandia, TX

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

WE HAVE HAD NUMEROUS PROBLEMS WITH THIS VEHICLE WHICH ARE TOO NUMEROUS TO LIST HERE ON YOUR QUESTIONNAIRE. CHEVROLET CUSTOMER SERVICE HAS NOT BEEN OF ANY SERVICE OR HELP TO US. WE HAVE OBTAINED AN ATTORNEY AND WE WERE ADVISED TO CONTACT YOUR SERVICE AND TRY TO OBTAIN INFORMATION. IF YOU CAN BE OF ANY HELP, PLEASE CONTACT ME. THANK YOU.

NHTSA complaint #706747 — an unverified report by a vehicle owner.

Duvall, WA

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

VEHICLE EXPERIENCED CONTINUED STALLING DUE TO FAILURE OF THE FUEL INJECTOR PUMP AND WIRING HARNESS.

NHTSA complaint #541023 — an unverified report by a vehicle owner.

EL Segundo, CA

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS

FUEL INJECTOR FAILED. QCAW

NHTSA complaint #605237 — an unverified report by a vehicle owner.

Lakeside, CA

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS

FUEL INJECTOR FAILED.

NHTSA complaint #605170 — an unverified report by a vehicle owner.

Santee, CA

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS

FUEL INJECTOR FAILED.

NHTSA complaint #603786 — an unverified report by a vehicle owner.

Bensalem, PA Fire

FUEL SYSTEM, GASOLINE:DELIVERY

WHILE DRIVING THE VEHICLE, NOTICED A BURNING SMELL, PULLED OVER AND UNDERNEATH THE HOOD WAS ON FIRE. FIREMAN STATED THAT THE FUEL LINES WERE ON FIRE.

NHTSA complaint #815479 — an unverified report by a vehicle owner.

Yorba Linda, CA

FUEL SYSTEM, GASOLINE

FUEL SYSTEM FAILED TWICE.

NHTSA complaint #602939 — an unverified report by a vehicle owner.

Anaheim, CA

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS

FUEL INJECTOR GASKETS FAILED.

NHTSA complaint #602657 — an unverified report by a vehicle owner.

Boise, ID Fire

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP

CONSUMER WAS FILLING THE VEHICLE WITH FUEL AND THERE WAS SOME TYPE OF ELECTRICAL STATIC AND THE VEHICLE CAUGHT ON FIRE AROUND THE FILLER NECK, IN ADDITION WHEN OPENING THE PASSENGER'S SIDE DOOR CONSUMER NOTICED ELECTRIC STATIC.

NHTSA complaint #809800 — an unverified report by a vehicle owner.

Other 1996 Chevrolet Suburban problems

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