Owners have filed 362 complaints
about the 2018 Chevrolet Volt with NHTSA between 2018 and 2026.
The largest single group is the electrical system.
Across this model's run it ranks 3 of 9 worst.
The letter says how bad. This says what kind — whether this year drew
an unusual number of complaints, unusually dangerous
ones, or failures that arrived unusually early.
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 55
Against the median year of the Chevrolet Volt. 50 means typical for this
model; 100 means roughly double.
Severity — 13
2.5% of these complaints
involved a crash, fire, injury or death, against a national rate of
9.7%.
Early failure — 100
71% of failures with a mileage on record happened under
36,000 miles, against a national rate of
29%.
Odometer readings owners gave when they filed. About half of all
complaints include one.
Under 1,000 miles
34.0%
1,000 – 9,999 miles
1216.0%
10,000 – 24,999 miles
2026.7%
25,000 – 49,999 miles
2330.7%
50,000 – 74,999 miles
56.7%
75,000 – 99,999 miles
56.7%
100,000 – 149,999 miles
68.0%
150,000+ miles
11.3%
When owners complained
A spike years after the car went on sale usually means a part wearing
out on schedule across the whole fleet — the kind of pattern no single
owner can see from inside their own car.
Sep 2018peak 37Aug 2026
NHTSA investigations into the 2018 Chevrolet Volt
An investigation is the step before a recall: the agency has seen enough
complaints to look into a pattern itself. An open one means it thinks
something may be wrong and nothing has been fixed yet.
PE23022Opened 29 Nov 2023Closed 3 Mar 2025ELECTRICAL SYSTEM
Loss of Motive Power due to the Battery Energy Control Module
On November 29, 2023, the Office of Defects Investigations (ODI) opened PE23022 to investigate allegations of a loss of motive power, including a stall, reduced power state, and/or a no start condition due to the Battery Energy Control Module (BECM) in model year (MY) 2016-2019 Chevrolet Volt passenger car vehicles manufactured by General Motors (GM). The BECM is located within the high voltage electric vehicle (EV) battery pack and monitors the temperature, current, and voltage of the high voltage battery cell groups. GM stated that the root cause was identified as an internal failure leading...
DP22005Opened 27 Jan 2023Closed 7 Aug 2023ELECTRICAL SYSTEM:PROPULSION SYSTEM
Pedestrian alert sounds
NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after Marc...
Recalls on the 2018 Chevrolet Volt
A complaint is one owner's allegation. A recall is the point at which
the manufacturer or a regulator agreed the defect is real and dangerous
enough to fix for free — however old the car is.
United States — NHTSA
18V673000
SEAT BELTS:REAR/OTHER
General Motors LLC (GM) is recalling certain 2018-2019 Cadillac CT6, Escalade ESV, Chevrolet Suburban, Volt, and GMC Yukon XL vehicles. Certain second-row or third-row rear seatbelts retractor assemblies may not automatically lock when the seatbelt is fully pulled out of the retractor, possibly preventing a child seat from being properly secured. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 208, "Occupant Crash Protection."
Risk: If the child seat is not properly secured in the event of a crash, it can increase the risk of injury.
18V576000
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER
General Motors LLC (GM) is recalling certain 2018-2019 Chevrolet Equinox, Impala, Cruze, Volt and Bolt EV vehicles, GMC Terrain vehicles, Buick Lacrosse and Regal vehicles, Cadillac XTS and XTS Professional vehicles and 2018 Chevrolet Malibu vehicles. The rear brake caliper pistons may have an insufficient coating causing gas pockets to form, potentially reducing rear brake performance.
Risk: A reduction of braking performance can increase the risk of a crash.
Canada — Transport Canada
Canada runs its own recall programme, and its campaigns do not
always mirror the American ones.
Recall 2018535780 units in Canada
Seats And Restraints
Certain vehicles may be equipped with rear seat belt retractors that do not comply with the requirements of Canada Motor Vehicle Safety Standard (CMVSS) 208 - Occupant Protection in Frontal Impacts. The automatic-locking retractors (ALR) of the rear seat belts may not switch to a locked position when the seat belt is fully pulled out of the retractor. If used to secure a child seat, a seat belt that is not properly locked could increase the risk of injury to the child in the event of a crash. Correction: Dealers will inspect the rear seat belt retractors and replace them if necessary. Note: If the ALR is not working properly, a child seat should not be installed using the vehicle seat belt until this recall is completed.
Recall 201846119,385 units in Canada
Brakes
On certain vehicles, a problem with the rear brake system may cause gas bubbles to form in the brake fluid. This could cause a soft brake pedal feel and a reduction in brake performance, increasing the risk of a crash causing injury and/or damage to property. Correction: Dealers will bleed the rear brakes.
Reports where the owner recorded a crash, a fire, an injury or a death.
Hesperia, CACrash
VISIBILITY/WIPER
while driving my vehicle when the outside temperature is 50 degrees Fahrenheit or below I turn my defrost on and for 30 plus seconds my front window completely fogs up and I am unable to see out of my front window and have zero visibility which caused me to crash.
NHTSA complaint #11614544 — an unverified report by a vehicle owner.
at 15 milesSAN Jose, CACrash1 injured
VEHICLE SPEED CONTROL
AFTER FULLY CHARGED MY CAR, I PULLED OUT OF THE PARKING GARAGE AND INTO AN AVAILABLE PARKING STALL AT WORK ON FRIDAY JANUARY 24TH 2020 AT APPROXIMATELY 1:50PM. I LET MY CAR CRUISE INTO THE STALL WHILE MY FOOT IS COVERING THE BRAKES. HALFWAY INTO THE PARKING STALL, THE CAR ACCELERATED ON ITS OWN. I APPLIED THE BRAKES BUT DID NOT HELP. IT STOPPED ONLY WHEN IT JUMPED THE FRONT CONCRETE STALL WITH 2 FRONT WHEELS AND HIT THE TREES THEN ROLLED BACK. I THEN IMMEDIATELY SHIFT THE GEAR TO PARK. THE DAY WAS SUNNY AND ROAD CONDITION WAS DRY. I WAS FORTUNATE THAT IT HIT THE TREES AND NOT OTHER CARS IF I WERE TO TAKE THIS OUT ON THE ROAD. THE ATTACHED PICTURES SHOWS TIRE MARKS AS I AM TRYING TO BRAKE AND THE TIRE WEARS.
NHTSA complaint #11302705 — an unverified report by a vehicle owner.
at 15 milesSAN Jose, CACrash1 injured
SERVICE BRAKES
AFTER FULLY CHARGED MY CAR, I PULLED OUT OF THE PARKING GARAGE AND INTO AN AVAILABLE PARKING STALL AT WORK ON FRIDAY JANUARY 24TH 2020 AT APPROXIMATELY 1:50PM. I LET MY CAR CRUISE INTO THE STALL WHILE MY FOOT IS COVERING THE BRAKES. HALFWAY INTO THE PARKING STALL, THE CAR ACCELERATED ON ITS OWN. I APPLIED THE BRAKES BUT DID NOT HELP. IT STOPPED ONLY WHEN IT JUMPED THE FRONT CONCRETE STALL WITH 2 FRONT WHEELS AND HIT THE TREES THEN ROLLED BACK. I THEN IMMEDIATELY SHIFT THE GEAR TO PARK. THE DAY WAS SUNNY AND ROAD CONDITION WAS DRY. I WAS FORTUNATE THAT IT HIT THE TREES AND NOT OTHER CARS IF I WERE TO TAKE THIS OUT ON THE ROAD. THE ATTACHED PICTURES SHOWS TIRE MARKS AS I AM TRYING TO BRAKE AND THE TIRE WEARS.
NHTSA complaint #11302705 — an unverified report by a vehicle owner.
at 2,200 milesRochester, NYCrash
AIR BAGS
I RAN INTO A VEHICLE IN FRONT OF ME DURING NORMAL TRAFFIC ON MY WAY HOME FROM WORK, TWO MONTHS TO THE DAY OF PICKING UP MY 2018 VOLT. THE VEHICLE AHEAD OF ME MAY HAVE STOPPED QUICKLY, BUT IT WAS NOT A STOP THE VOLT SHOULDN'T HAVE BEEN ABLE TO HANDLE. I WAS ON A STREET IN MY NEIGHBORHOOD I DRIVE EVERY DAY IN TRAFFIC. I HAD MENTIONED TO FRIENDS AND FAMILY THAT THE VOLT'S BRAKES JUST DID NOT FEEL ON PAR WITH THE REST OF THE CAR AND WOULD BE THE ONLY ASPECT OF THIS EV EXPERIENCE I FOUND LACKING. I HAVE THE DATED TEXT MESSAGES TO PROVE THIS. NOW I HAVE A VOLT AT THE BODY SHOP FOR THE 5TH WEEK (LACKING AN AC LINE FOR REASSEMBLY), AN OVER 55% INCREASE IN MY INSURANCE PREMIUMS (PER THE RENEWAL NOTICE I JUST RECEIVED) AND WHAT REALLY HASN'T BEEN A GOOD EXPERIENCE. WHILE I'M WAITING FOR THE RETURN OF MY VOLT I HAVE RECEIVED THE IMPORTANT SAFETY RECALL INDICATING THE BRAKING PERFORMANCE MAY BE REDUCED. IF THE CAR HAD BEEN ABLE TO STOP TWO FEET SHORTER I'D HAVE AN UNDAMAGED THREE MONTH OLD VOLT AND MY INSURANCE STANDINGS UNTARNISHED. THAT TWO FEET ENDED UP COSTING OVER $17,500 TO THE CAR. TURNS OUT VOLTS ARE ALSO EXPENSIVE TO REPAIR. I'M A 55 YEAR OLD MALE, NO WILD KID. STILL STUNS ME THAT IN 2018 GM CAN'T GET BRAKES RIGHT...THE MOST IMPORTANT OF SAFETY SYSTEMS.
NHTSA complaint #11140756 — an unverified report by a vehicle owner.
at 2,200 milesRochester, NYCrash
STRUCTURE:BODY
I RAN INTO A VEHICLE IN FRONT OF ME DURING NORMAL TRAFFIC ON MY WAY HOME FROM WORK, TWO MONTHS TO THE DAY OF PICKING UP MY 2018 VOLT. THE VEHICLE AHEAD OF ME MAY HAVE STOPPED QUICKLY, BUT IT WAS NOT A STOP THE VOLT SHOULDN'T HAVE BEEN ABLE TO HANDLE. I WAS ON A STREET IN MY NEIGHBORHOOD I DRIVE EVERY DAY IN TRAFFIC. I HAD MENTIONED TO FRIENDS AND FAMILY THAT THE VOLT'S BRAKES JUST DID NOT FEEL ON PAR WITH THE REST OF THE CAR AND WOULD BE THE ONLY ASPECT OF THIS EV EXPERIENCE I FOUND LACKING. I HAVE THE DATED TEXT MESSAGES TO PROVE THIS. NOW I HAVE A VOLT AT THE BODY SHOP FOR THE 5TH WEEK (LACKING AN AC LINE FOR REASSEMBLY), AN OVER 55% INCREASE IN MY INSURANCE PREMIUMS (PER THE RENEWAL NOTICE I JUST RECEIVED) AND WHAT REALLY HASN'T BEEN A GOOD EXPERIENCE. WHILE I'M WAITING FOR THE RETURN OF MY VOLT I HAVE RECEIVED THE IMPORTANT SAFETY RECALL INDICATING THE BRAKING PERFORMANCE MAY BE REDUCED. IF THE CAR HAD BEEN ABLE TO STOP TWO FEET SHORTER I'D HAVE AN UNDAMAGED THREE MONTH OLD VOLT AND MY INSURANCE STANDINGS UNTARNISHED. THAT TWO FEET ENDED UP COSTING OVER $17,500 TO THE CAR. TURNS OUT VOLTS ARE ALSO EXPENSIVE TO REPAIR. I'M A 55 YEAR OLD MALE, NO WILD KID. STILL STUNS ME THAT IN 2018 GM CAN'T GET BRAKES RIGHT...THE MOST IMPORTANT OF SAFETY SYSTEMS.
NHTSA complaint #11140756 — an unverified report by a vehicle owner.
at 2,200 milesRochester, NYCrash
SERVICE BRAKES
I RAN INTO A VEHICLE IN FRONT OF ME DURING NORMAL TRAFFIC ON MY WAY HOME FROM WORK, TWO MONTHS TO THE DAY OF PICKING UP MY 2018 VOLT. THE VEHICLE AHEAD OF ME MAY HAVE STOPPED QUICKLY, BUT IT WAS NOT A STOP THE VOLT SHOULDN'T HAVE BEEN ABLE TO HANDLE. I WAS ON A STREET IN MY NEIGHBORHOOD I DRIVE EVERY DAY IN TRAFFIC. I HAD MENTIONED TO FRIENDS AND FAMILY THAT THE VOLT'S BRAKES JUST DID NOT FEEL ON PAR WITH THE REST OF THE CAR AND WOULD BE THE ONLY ASPECT OF THIS EV EXPERIENCE I FOUND LACKING. I HAVE THE DATED TEXT MESSAGES TO PROVE THIS. NOW I HAVE A VOLT AT THE BODY SHOP FOR THE 5TH WEEK (LACKING AN AC LINE FOR REASSEMBLY), AN OVER 55% INCREASE IN MY INSURANCE PREMIUMS (PER THE RENEWAL NOTICE I JUST RECEIVED) AND WHAT REALLY HASN'T BEEN A GOOD EXPERIENCE. WHILE I'M WAITING FOR THE RETURN OF MY VOLT I HAVE RECEIVED THE IMPORTANT SAFETY RECALL INDICATING THE BRAKING PERFORMANCE MAY BE REDUCED. IF THE CAR HAD BEEN ABLE TO STOP TWO FEET SHORTER I'D HAVE AN UNDAMAGED THREE MONTH OLD VOLT AND MY INSURANCE STANDINGS UNTARNISHED. THAT TWO FEET ENDED UP COSTING OVER $17,500 TO THE CAR. TURNS OUT VOLTS ARE ALSO EXPENSIVE TO REPAIR. I'M A 55 YEAR OLD MALE, NO WILD KID. STILL STUNS ME THAT IN 2018 GM CAN'T GET BRAKES RIGHT...THE MOST IMPORTANT OF SAFETY SYSTEMS.
NHTSA complaint #11140756 — an unverified report by a vehicle owner.
The most recent complaints
In the owners' own words, exactly as filed with NHTSA.
Lake Oswego, OR
FUEL/PROPULSION SYSTEM
I was driving on an interstate in Seattle, and the car completely died. A check engine light went on. I had to roll into the shoulder and call for a tow to the dealership's service department. Here is what they found: ----60GCZ ENGINE REPAIR DIAG/ customer reports the ses lamp is on with reduced propulsion message displayed. Check and advise. 1. Tested vehicle and verified reduced propulsion power message and SES light. Scanned vehicle for codes and found multiple P0489, P0030, P0031, P0132, P0135, P0137, P0443, P0458, P0597, P0598, P06DA, P06DB, and P103C. Traced back to no power on circuit 5293. Traced back to blown 15-amp fuse 3 of under hood fuse block. Found bulletin #24-NA-080 stating this can be caused by a short in the EGR valve. Tested circuit 5293 and found short at the EGR valve. Advise EGR valve and cooler replacement then retest.---- We disconnected the EGR valve, which means we are driving only on gas, not electric. We cannot charge it anymore. The cost to replace the valve and cooler is over $4k because Chevrolet does not make the vehicle anymore or the EGR valve part apparently. This is a SIGNIFICANT safety hazard if the car is going to simply die suddenly. It is a miracle I did not get hit.
NHTSA complaint #11757544 — an unverified report by a vehicle owner.
San Jose, CA
POWER TRAIN
What component or system failed? When the BCEM failed on my car, it led directly to the transmission failing as well as the PIM. I was driving normally then had a completely inoperable car with no warning. I was told to pay over $17k for repairs by the dealership because there is no recall on the transmission, but I see proof that this is a common issue among Volt users. There needs to be a recall and repair to keep the road safe. How was your safety or the safety of others put at risk? I was driving on a busy road to school when my car fully locked up, jerked like crazy, and became inoperable. If I had been somewhere like a freeway instead of in front of a school, I likely would have become badly injured when the wheels stopped even turning. The tow truck even had to use wood under my wheels to get it onto the tow truck. Has the problem been reproduced or confirmed by a dealer or independent service center? I took it to the dealership and worked only with them. They replaced the BCEM without charge but have left me with an inoperable vehicle because I am unwilling to pay twice the cost of the car to repair it. Has the vehicle or component been inspected by the manufacturer? Dealership. But also, as mentioned, this is clearly common and needs to be recalled. A 2018 car with 117k miles of gentle driving on a well maintained vehicle shouldn't be failing, and there shouldn't be so many Volts being sold for parts because their transmission failed. This is clearly a dangerous issue related to production and should have a recall. Were there any symptoms of the problem prior to the failure, and when did they first appear? I bought the car with just under 16k miles in 2021 and within 3 months I had symptoms, but the dealership couldn't figure them out, as they happened intermittently and only in heat, and the dealership always sent me away without repairs. The failure itself happened at 62°, but was foreshadowed by lesser versions of its demise.
NHTSA complaint #11755386 — an unverified report by a vehicle owner.
San Jose, CA
UNKNOWN OR OTHER
What component or system failed? When the BCEM failed on my car, it led directly to the transmission failing as well as the PIM. I was driving normally then had a completely inoperable car with no warning. I was told to pay over $17k for repairs by the dealership because there is no recall on the transmission, but I see proof that this is a common issue among Volt users. There needs to be a recall and repair to keep the road safe. How was your safety or the safety of others put at risk? I was driving on a busy road to school when my car fully locked up, jerked like crazy, and became inoperable. If I had been somewhere like a freeway instead of in front of a school, I likely would have become badly injured when the wheels stopped even turning. The tow truck even had to use wood under my wheels to get it onto the tow truck. Has the problem been reproduced or confirmed by a dealer or independent service center? I took it to the dealership and worked only with them. They replaced the BCEM without charge but have left me with an inoperable vehicle because I am unwilling to pay twice the cost of the car to repair it. Has the vehicle or component been inspected by the manufacturer? Dealership. But also, as mentioned, this is clearly common and needs to be recalled. A 2018 car with 117k miles of gentle driving on a well maintained vehicle shouldn't be failing, and there shouldn't be so many Volts being sold for parts because their transmission failed. This is clearly a dangerous issue related to production and should have a recall. Were there any symptoms of the problem prior to the failure, and when did they first appear? I bought the car with just under 16k miles in 2021 and within 3 months I had symptoms, but the dealership couldn't figure them out, as they happened intermittently and only in heat, and the dealership always sent me away without repairs. The failure itself happened at 62°, but was foreshadowed by lesser versions of its demise.
NHTSA complaint #11755386 — an unverified report by a vehicle owner.
Houston, TX
ELECTRICAL SYSTEM
While driving on a highway the car started to hesitate, a message appeared on the console "Propulsion power is reduced" and the engine light turn on. After driving some miles, a new message appeared: "Engine unavailable, service soon" and the car only ran on electric power, no motor engine. I had the same problem 3 year ago and the dealer identified the problem as a shorted EGR valve. This time I knew this shorted EGR valve burns the F3 fuse. I managed to get to a car part shop and bough several fuses (15 amp). After replacing the fuse 3 times I managed to get to the dealer. The repairs cost $3000+ (up from $1000+ 3 years ago). This problem is well documented on the GM service technical bulletin "21-NA-116" dated February, 2023. Three years ago I was in the middle of nowhere in South Texas and it took 6 hours to get a tow truck This time I was lucky enough to be close to to a town that the remain battery power was enough to get to the store where I bought the fuses. GM should recall this part and do a proper fix
NHTSA complaint #11755062 — an unverified report by a vehicle owner.
Houston, TX
ENGINE
While driving on a highway the car started to hesitate, a message appeared on the console "Propulsion power is reduced" and the engine light turn on. After driving some miles, a new message appeared: "Engine unavailable, service soon" and the car only ran on electric power, no motor engine. I had the same problem 3 year ago and the dealer identified the problem as a shorted EGR valve. This time I knew this shorted EGR valve burns the F3 fuse. I managed to get to a car part shop and bough several fuses (15 amp). After replacing the fuse 3 times I managed to get to the dealer. The repairs cost $3000+ (up from $1000+ 3 years ago). This problem is well documented on the GM service technical bulletin "21-NA-116" dated February, 2023. Three years ago I was in the middle of nowhere in South Texas and it took 6 hours to get a tow truck This time I was lucky enough to be close to to a town that the remain battery power was enough to get to the store where I bought the fuses. GM should recall this part and do a proper fix
NHTSA complaint #11755062 — an unverified report by a vehicle owner.
Houston, TX
FUEL/PROPULSION SYSTEM
While driving on a highway the car started to hesitate, a message appeared on the console "Propulsion power is reduced" and the engine light turn on. After driving some miles, a new message appeared: "Engine unavailable, service soon" and the car only ran on electric power, no motor engine. I had the same problem 3 year ago and the dealer identified the problem as a shorted EGR valve. This time I knew this shorted EGR valve burns the F3 fuse. I managed to get to a car part shop and bough several fuses (15 amp). After replacing the fuse 3 times I managed to get to the dealer. The repairs cost $3000+ (up from $1000+ 3 years ago). This problem is well documented on the GM service technical bulletin "21-NA-116" dated February, 2023. Three years ago I was in the middle of nowhere in South Texas and it took 6 hours to get a tow truck This time I was lucky enough to be close to to a town that the remain battery power was enough to get to the store where I bought the fuses. GM should recall this part and do a proper fix
NHTSA complaint #11755062 — an unverified report by a vehicle owner.
West Jordan, UT
STEERING
The Vehicle had a the BECM fail at 64,000 miles. This is a known issue that GM still refuses to recall, and is refusing to warranty
NHTSA complaint #11754026 — an unverified report by a vehicle owner.
West Jordan, UT
ELECTRICAL SYSTEM
The Vehicle had a the BECM fail at 64,000 miles. This is a known issue that GM still refuses to recall, and is refusing to warranty
NHTSA complaint #11754026 — an unverified report by a vehicle owner.
West Jordan, UT
FUEL/PROPULSION SYSTEM
The Vehicle had a the BECM fail at 64,000 miles. This is a known issue that GM still refuses to recall, and is refusing to warranty
NHTSA complaint #11754026 — an unverified report by a vehicle owner.
Mason, MI
FUEL/PROPULSION SYSTEM
I was investigating a thumping sound coming from the vehicle when going over bumps. I discovered that the left fuel tank strap had completely broke into two pieces and was no longer holding up the tank. The fuel tank straps are not readily viewed on the vehicle until you lower/remove the underbody aerodynamic material. It appears that the underbody aerodynamic material may have been contributory by retaining dirt and trapping moisture in contact with the tank straps. The failed tank strap parts are available for inspection. No other indication of the failed tank strap other than the minor noise and no other inspections have been performed on the failed component.
NHTSA complaint #11753393 — an unverified report by a vehicle owner.
Naples, FL
ELECTRICAL SYSTEM
The Battery Energy Control Module (BECM) failed. Before repair, the check-engine light appeared intermittently, the vehicle sometimes had difficulty starting, and the indicated electric range could suddenly drop from about 30 miles to zero despite a charged high-voltage battery. When this occurred, the gasoline engine started unexpectedly. The air conditioning also intermittently blew warm air until the vehicle was restarted. These symptoms created a safety concern because propulsion mode and indicated range could change without warning, and the vehicle could fail to start in traffic or another unsafe location. An authorized Chevrolet dealer confirmed the problem. The dealer retrieved DTCs U2624 and U2629, performed circuit testing, and diagnosed an internal short in the BECM causing loss of communication with high-voltage battery modules. The dealer stated this failure caused the warning light, starting issue, sudden loss of indicated battery range, and air-conditioning symptoms. The BECM was replaced and programmed after removal of the high-voltage battery assembly. The warning light first appeared about one month before repair, with the other symptoms becoming more apparent in early July 2026. The vehicle had approximately 80,918 miles when inspected. The failed component was retained by the dealership as a core and is not available to me for inspection. To my knowledge, the vehicle was not separately inspected by police, insurance, or GM engineering personnel. My vehicle was excluded from GM Special Coverage N232432680 even though it is a 2018 Chevrolet Volt with the same confirmed BECM failure addressed by that program and NHTSA investigation PE23022. I paid $3,970.56 for the repair. I am filing this complaint because this defect can cause no-start, loss of indicated battery range, warning lights, unexpected propulsion changes, and potentially reduced propulsion, while some affected 2016–2018 vehicles appear excluded from the special coverage.
NHTSA complaint #11752752 — an unverified report by a vehicle owner.
Naples, FL
FUEL/PROPULSION SYSTEM
The Battery Energy Control Module (BECM) failed. Before repair, the check-engine light appeared intermittently, the vehicle sometimes had difficulty starting, and the indicated electric range could suddenly drop from about 30 miles to zero despite a charged high-voltage battery. When this occurred, the gasoline engine started unexpectedly. The air conditioning also intermittently blew warm air until the vehicle was restarted. These symptoms created a safety concern because propulsion mode and indicated range could change without warning, and the vehicle could fail to start in traffic or another unsafe location. An authorized Chevrolet dealer confirmed the problem. The dealer retrieved DTCs U2624 and U2629, performed circuit testing, and diagnosed an internal short in the BECM causing loss of communication with high-voltage battery modules. The dealer stated this failure caused the warning light, starting issue, sudden loss of indicated battery range, and air-conditioning symptoms. The BECM was replaced and programmed after removal of the high-voltage battery assembly. The warning light first appeared about one month before repair, with the other symptoms becoming more apparent in early July 2026. The vehicle had approximately 80,918 miles when inspected. The failed component was retained by the dealership as a core and is not available to me for inspection. To my knowledge, the vehicle was not separately inspected by police, insurance, or GM engineering personnel. My vehicle was excluded from GM Special Coverage N232432680 even though it is a 2018 Chevrolet Volt with the same confirmed BECM failure addressed by that program and NHTSA investigation PE23022. I paid $3,970.56 for the repair. I am filing this complaint because this defect can cause no-start, loss of indicated battery range, warning lights, unexpected propulsion changes, and potentially reduced propulsion, while some affected 2016–2018 vehicles appear excluded from the special coverage.
NHTSA complaint #11752752 — an unverified report by a vehicle owner.
Maynard, MA
UNKNOWN OR OTHER
My 2018 Chevy Volt started making a creaking and clanking noise when driven at low speeds. Dealer diagnosed the problem as being the rear shocks and bushing. Replacing these did not fix the problem. Not sure if this is a safety issue or not.
NHTSA complaint #11748638 — an unverified report by a vehicle owner.
Richardson, TX
ELECTRICAL SYSTEM
The car suddenly lost power and produced error messages on the screen. I had to quickly change lanes to get out of traffic on the highway. My dealer diagnosed the issue as a BECM malfunction and quoted a repair cost of approximately $3500. However, due to my car originally being registered in California, this failure is not covered under GM Special Coverage Bulletin N232432680 (issued March 2024), which provides an extended warranty for BECM issues on affected 2016-2018 Volts up to 15 years or 150,000 miles. My VIN does not qualify for this coverage despite the vehicle being within the model years affected by known BECM soldering/connection failures. This appears to be part of a broader pattern of BECM defects in 2016-2019 Volts that can lead to sudden loss of propulsion, as previously investigated by NHTSA. GM should extend coverage or issue a recall for all affected vehicles, as this defect compromises vehicle safety and leaves owners with expensive out-of-pocket repairs for a known issue.
NHTSA complaint #11748652 — an unverified report by a vehicle owner.
Richardson, TX
FUEL/PROPULSION SYSTEM
The car suddenly lost power and produced error messages on the screen. I had to quickly change lanes to get out of traffic on the highway. My dealer diagnosed the issue as a BECM malfunction and quoted a repair cost of approximately $3500. However, due to my car originally being registered in California, this failure is not covered under GM Special Coverage Bulletin N232432680 (issued March 2024), which provides an extended warranty for BECM issues on affected 2016-2018 Volts up to 15 years or 150,000 miles. My VIN does not qualify for this coverage despite the vehicle being within the model years affected by known BECM soldering/connection failures. This appears to be part of a broader pattern of BECM defects in 2016-2019 Volts that can lead to sudden loss of propulsion, as previously investigated by NHTSA. GM should extend coverage or issue a recall for all affected vehicles, as this defect compromises vehicle safety and leaves owners with expensive out-of-pocket repairs for a known issue.
NHTSA complaint #11748652 — an unverified report by a vehicle owner.
Charlotte, NC
POWER TRAIN
I was driving my 2018 Chevy Volt at about 30 mph on EV mode. The battery was at 50%, the car was performing normally. Then the battery jumped to 100%, the check engine light came on, and the vehicle lost power. I was in rush hour traffic and unable to get the vehicle to go faster than 5-10 mph. I switched to "normal" mode to engage the gasoline engine, hoping this would help but it did not. The gas engine RPM fluctuated wildly and did not restore the ability to accelerate the vehicle. I was still unable to go faster than 5-10 mph. I was a few blocks from home and managed to get home safely. The engine code was P1E00. I put the vehicle on the charger and it seemed fine the next day. This exact situation I ran into - reduced engine power - is addressed in Special Coverage N232432680, which includes this vehicles VIN. I took the car to the GM dealer today and they are telling me that the car is fine, they can find no problems. I mentioned that this issue is covered under Special Coverage N232432680, and was told that unless they can reproduce the issue in the shop, that they cannot apply Special Coverage N232432680.
NHTSA complaint #11735155 — an unverified report by a vehicle owner.
Charlotte, NC
VEHICLE SPEED CONTROL
I was driving my 2018 Chevy Volt at about 30 mph on EV mode. The battery was at 50%, the car was performing normally. Then the battery jumped to 100%, the check engine light came on, and the vehicle lost power. I was in rush hour traffic and unable to get the vehicle to go faster than 5-10 mph. I switched to "normal" mode to engage the gasoline engine, hoping this would help but it did not. The gas engine RPM fluctuated wildly and did not restore the ability to accelerate the vehicle. I was still unable to go faster than 5-10 mph. I was a few blocks from home and managed to get home safely. The engine code was P1E00. I put the vehicle on the charger and it seemed fine the next day. This exact situation I ran into - reduced engine power - is addressed in Special Coverage N232432680, which includes this vehicles VIN. I took the car to the GM dealer today and they are telling me that the car is fine, they can find no problems. I mentioned that this issue is covered under Special Coverage N232432680, and was told that unless they can reproduce the issue in the shop, that they cannot apply Special Coverage N232432680.
NHTSA complaint #11735155 — an unverified report by a vehicle owner.
Charlotte, NC
FUEL/PROPULSION SYSTEM
I was driving my 2018 Chevy Volt at about 30 mph on EV mode. The battery was at 50%, the car was performing normally. Then the battery jumped to 100%, the check engine light came on, and the vehicle lost power. I was in rush hour traffic and unable to get the vehicle to go faster than 5-10 mph. I switched to "normal" mode to engage the gasoline engine, hoping this would help but it did not. The gas engine RPM fluctuated wildly and did not restore the ability to accelerate the vehicle. I was still unable to go faster than 5-10 mph. I was a few blocks from home and managed to get home safely. The engine code was P1E00. I put the vehicle on the charger and it seemed fine the next day. This exact situation I ran into - reduced engine power - is addressed in Special Coverage N232432680, which includes this vehicles VIN. I took the car to the GM dealer today and they are telling me that the car is fine, they can find no problems. I mentioned that this issue is covered under Special Coverage N232432680, and was told that unless they can reproduce the issue in the shop, that they cannot apply Special Coverage N232432680.
NHTSA complaint #11735155 — an unverified report by a vehicle owner.
Allentown, PA
POWER TRAIN
The vehicle (2018 Chevrolet Volt) is experiencing an intermittent failure of the Battery Energy Control Module (BECM). Diagnostic trouble code P1E5B was stored in the system. This is a well-documented defect in this vehicle population that frequently results in a sudden, unexpected loss of propulsion power while driving ("Propulsion Power Reduced" mode), posing a significant safety risk in high-speed traffic. Although a Chevrolet dealership confirmed the presence of the stored fault code, they refused to perform the repair under the extended warranty (Special Coverage N23243268) because the Check Engine Light was not actively illuminated at the exact time of inspection. The manufacturer requires the vehicle to be operated until the fault recurs, exposing the driver and others to the danger of stalling on highways or at busy intersections. The failed component remains in the vehicle and is available for inspection.
NHTSA complaint #11734473 — an unverified report by a vehicle owner.
Allentown, PA
ELECTRICAL SYSTEM
The vehicle (2018 Chevrolet Volt) is experiencing an intermittent failure of the Battery Energy Control Module (BECM). Diagnostic trouble code P1E5B was stored in the system. This is a well-documented defect in this vehicle population that frequently results in a sudden, unexpected loss of propulsion power while driving ("Propulsion Power Reduced" mode), posing a significant safety risk in high-speed traffic. Although a Chevrolet dealership confirmed the presence of the stored fault code, they refused to perform the repair under the extended warranty (Special Coverage N23243268) because the Check Engine Light was not actively illuminated at the exact time of inspection. The manufacturer requires the vehicle to be operated until the fault recurs, exposing the driver and others to the danger of stalling on highways or at busy intersections. The failed component remains in the vehicle and is available for inspection.
NHTSA complaint #11734473 — an unverified report by a vehicle owner.
Chicago, IL
UNKNOWN OR OTHER
Dealer non-Compliance with Recall N192273600 I am reporting Anderson Chevrolet for failure to identify and perform a mandatory federal emission recall while the vehicle was in their possession for service. Because the dealer neglected their statutory duty to perform the free recall repair, I was forced to spend $584.83 at independent shops to diagnose and fix a defect that is a direct mechanical match to the recall repair. General Motors has denied reimbursement, claiming the independent shops repair is ineligible, despite the fact that the dealer’s original negligence created the need for the independent repair. I did call the General Motors Customer Relations department, was told by Breanna a case would be opened and followed up by Angel. No case number given. Angel called the next day and informed me the reimbursement was denied because services were rendered by an independent shop.
NHTSA complaint #11729081 — an unverified report by a vehicle owner.
Antioch, CA
FUEL/PROPULSION SYSTEM
The vehicle losses power on high speed, check engine comes on, low propulsion massage displays. Vehicle does not charge. Issues similar to the investigation DCS6812.
NHTSA complaint #11726565 — an unverified report by a vehicle owner.
Lake Elsinore, CA
UNKNOWN OR OTHER
It was the XXX recall for the DTC P0442/check engine light code. The dealership said that the recall had been satisfied in 6/2020 by putting a buffer in to separate the 2 lines but not replacing the part. Now the exact same code DTC P0442/check engine light in the exact spot that occurred for the original recall. The dealership originally quoted $5,093, then after me complaining that it is the same recalled problem they dropped the cots to $2384. I believe that is an agreement that the manufacturer should cover this. Of course I will have to pay to get my car but I would like the manufacturer to reimburse me for it seeing it was a manufacturer default. I spoke to the manufacturer they flat out refused to cover it. I obviously disagree. Would like you to pressure them to change their decision. Thank you, [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11716611 — an unverified report by a vehicle owner.
Lake Elsinore, CA
ENGINE
It was the XXX recall for the DTC P0442/check engine light code. The dealership said that the recall had been satisfied in 6/2020 by putting a buffer in to separate the 2 lines but not replacing the part. Now the exact same code DTC P0442/check engine light in the exact spot that occurred for the original recall. The dealership originally quoted $5,093, then after me complaining that it is the same recalled problem they dropped the cots to $2384. I believe that is an agreement that the manufacturer should cover this. Of course I will have to pay to get my car but I would like the manufacturer to reimburse me for it seeing it was a manufacturer default. I spoke to the manufacturer they flat out refused to cover it. I obviously disagree. Would like you to pressure them to change their decision. Thank you, [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11716611 — an unverified report by a vehicle owner.
Lake Elsinore, CA
FUEL/PROPULSION SYSTEM
It was the XXX recall for the DTC P0442/check engine light code. The dealership said that the recall had been satisfied in 6/2020 by putting a buffer in to separate the 2 lines but not replacing the part. Now the exact same code DTC P0442/check engine light in the exact spot that occurred for the original recall. The dealership originally quoted $5,093, then after me complaining that it is the same recalled problem they dropped the cots to $2384. I believe that is an agreement that the manufacturer should cover this. Of course I will have to pay to get my car but I would like the manufacturer to reimburse me for it seeing it was a manufacturer default. I spoke to the manufacturer they flat out refused to cover it. I obviously disagree. Would like you to pressure them to change their decision. Thank you, [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11716611 — an unverified report by a vehicle owner.