2021 Ford Bronco Sport fuel system problems

FUEL SYSTEM, GASOLINE

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The dealer was contacted several times and confirmed that the parts were not yet available for the recall repair. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair.

NHTSA complaint #11763459 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

What component or system failed or malfunctioned, and is it available for inspection upon request? The vehicle bucks and runs really rough. I believe it has to do with the open recall that has NOT yet been fixed. The fuel MPGs, xxx miles to empty, etc seems to all be affected. The dealer won't do anything about it. How was your safety or the safety of others put at risk? I'd say it's safe to drive, just not riding that great. Has the problem been reproduced or confirmed by a dealer or independent service center? They say and act like nothing is wrong. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? See above, they say nothing is wrong. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? No but the issues didn't start until they worked on a repair from us trying to avoid something in the middle of the road and we hit it.

NHTSA complaint #11762057 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Ford has not provided a repair for fuel injector recall in a reasonable amount of time

NHTSA complaint #11762110 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

My 2021 Ford Bronco Sport is subject to Ford Safety Recall 25S76 / NHTSA Recall 25V467 concerning cracked fuel injectors that may leak fuel and create an under-hood fire risk. This recall was issued in July 2025. Approximately 14 months later, Ford still has not made the final repair available for my vehicle. I had Ford’s interim PCM software update performed by an authorized Ford dealer on December 12, 2025. My repair order specifically identifies the work as “Campaign number: 25S76 POWERTRAIN CONTROL MODULE PCM SOFTWARE UPDATE.” The replacement parts necessary for the final remedy have never been installed on my vehicle. Ford has repeatedly moved the anticipated availability date for the final remedy. I was previously told September 2026. On September 4, 2026, after spending approximately an hour on the telephone with Ford, I was told it could now be October. I am also concerned about the information Ford is providing to owners through its own app. Despite the fact that the final recall remedy has not been performed on my vehicle, the Ford app currently displays a green checkmark and states “0 active recalls.” There is also no unresolved recall shown in my alert history. This creates the impression that my vehicle has no outstanding safety recall even though Ford confirmed to me that the permanent remedy has not been completed and the required replacement parts are still unavailable. I am concerned both about the approximately 14-month delay in providing a final remedy for a defect involving potential fuel leakage and fire, and about Ford’s consumer-facing system representing that there are zero active recalls after completion of only the interim software update. I am requesting that NHTSA review Ford’s continuing delay in providing the final remedy for Recall 25V467/25S76 and the manner in which Ford is communicating the recall status to owners who have completed the interim software update but have not received the final remedy.

NHTSA complaint #11762129 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Recall letter received dated AUGUST 2025 advising of fire risk. To date NO PARTS AVAILABLE. UNACCEPTABLE. Recall 25S76/25V467

NHTSA complaint #11760961 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (FUEL SYSTEM, GASOLINE); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

NHTSA complaint #11758564 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (FUEL SYSTEM, GASOLINE); however, the part to do the recall repair was unavailable. The local dealer was contacted, and it was confirmed that the part was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

NHTSA complaint #11756886 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was not made aware of the issue. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

NHTSA complaint #11756971 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

NHTSA complaint #11752632 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

The contact owns a 2021 Ford Bronco Sport. The contact stated that the check engine warning light illuminated. There was an abnormal odor of exhaust fumes inside the vehicle. Initially, the driver thought it emerged from other vehicles; however, a passenger smelled exhaust fumes, became sick, and vomited once the driver pulled over. The Ford mobile app failed to display any failure codes. The contact related the failure to NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The vehicle was taken to a local dealer, where diagnostic trouble codes for the engine were cleared. The fuel vapor was purged, and the valve was replaced; however, the failure recurred. The vehicle was then taken to an independent mechanic shop, where it was diagnosed that the catalytic converter was fractured. The catalytic converter was replaced, and the fuel injector was serviced. The manufacturer was not contacted. The failure mileage was approximately 67,830.

NHTSA complaint #11749362 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE:STORAGE:EVAPORATIVE EMISSIONS:CANISTER

The contact owns a 2021 Ford Bronco Sport. The contact stated that the check engine warning light illuminated. There was an abnormal odor of exhaust fumes inside the vehicle. Initially, the driver thought it emerged from other vehicles; however, a passenger smelled exhaust fumes, became sick, and vomited once the driver pulled over. The Ford mobile app failed to display any failure codes. The contact related the failure to NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The vehicle was taken to a local dealer, where diagnostic trouble codes for the engine were cleared. The fuel vapor was purged, and the valve was replaced; however, the failure recurred. The vehicle was then taken to an independent mechanic shop, where it was diagnosed that the catalytic converter was fractured. The catalytic converter was replaced, and the fuel injector was serviced. The manufacturer was not contacted. The failure mileage was approximately 67,830.

NHTSA complaint #11749362 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

THIS PROBLEM CAUSES MY VEHICLE TO SPUTTER AND JERK WHEN TRAVELING. I brought it to the dealership and they said to bring it back when the recall was submitted. This is ridiculous. So many recalls on this vehicle

NHTSA complaint #11744073 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

This vehicle has had the same recall for longer than a year now that Ford doesn't seem to have any kind of remedy for. They just keep "inspecting" and "reprogramming." How many fires need to happen under the hood of these vehicles before Ford is forced to either replace the fuel injectors or compensate their customers in some way? I drive around with kids in my car. Safety is not up for negotiation and this has taken far longer than it should have.

NHTSA complaint #11743230 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Purchased a Ford Bronco Sport brand new in 2021. I received a recall notice for my bronco sport last July. I took my vehicle to the Ford dealership and they told me there was no remedy available. The recall states that my vehicle could catch on fire and crash at any time while I’m driving it. Ford still does not have a remedy almost a year later and they don’t know when they will have one. They don’t have parts even though my VIN number is affected. Ford expects me to risk my life and the life of my passengers, who happen to be my grandsons, by driving this vehicle on a daily basis. At any time, my car can catch on fire because of the fuel injector recall. I filed a claim with the Ford buyback program, but was denied because my vehicle warranty has expired. The recall didn’t even come out until after my warranty had expired. Recall info: Campaign 25S76/25V467

NHTSA complaint #11743285 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Vehicle was sold to me with a bad transmission. Dealer is refusing to fix it or buyback the vehicle. There is a recall for potentially cracked fuel injector which poses a significant risk of fire under the hood, however it’s been almost a year and Ford still doesn’t have a fix for it.

NHTSA complaint #11742543 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was contacted; however, the vehicle was not diagnosed or repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

NHTSA complaint #11742317 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

NHTSA complaint #11742338 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

I have a running recall from 7/25 that states the fuel injectors can leak and should be replaced by Ford. This is the second attempt to fix the issue on the bronco sport engine. Ford says parts not available now for almost 12 months now.

NHTSA complaint #11742123 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

The contact owns a 2021 Ford Bronco. The contact received notification of NHTSA Campaign Number: 25V467000(Fuel System, Gasoline) however, the part to do the recall repair was not yet available. The local dealer was made aware of the issue and confirmed that parts were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

NHTSA complaint #11741755 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Since purchasing the vehicle, I have had ongoing issues: a rattling noise when accelerating, a squeaking noise in reverse, and a fuel odor. The fuel injector recall (NHTSA 25V467) is still open, and Ford has not provided a remedy." Keep it simple and focused on the recurring noise and the recall.

NHTSA complaint #11734216 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

I chose the engine and fuel questions as I believe these would be the issue. While driving on the I 10 east towards [XXX] there are areas on the freeway that you drive upward from a flat freeway service to (up hill). Today 04/22/2026, my bronco sport lost drive power from 65 mph to 45 mph which caused the warning lights of the engine and wrench notifications to come on. It was a little difficult and scary but I was able to get off the freeway safely and park. I looked under the hood and under the car for leaks but there were non found and after about 30 minuets, I got back on the freeway and went back home. Back in July of 2025, I believe their was a recall for the fuel injector system and I think this issue of today is based on that recall. I have not been able to confirm with Ford if this has anything to do with the 2025 recall and I have not seen any repair options. I have however, seen other's reporting the same issue. I don't know if you can doing anything but I wanted to provide my experience of today. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11733128 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

The listed safety recall was entered July 16, 2025. To date there is no remedy, parts not available. The Ford app shows no active recalls. I contacted Ford regarding this and they advised there was a temporary, interim fix available since August 2025 but no correspondence has ever been sent. I have been in contact several times with the dealer and was never advised of this interim fix. Ford rep advised some dealers don’t have the equipment for the temporary fix. Ford did have a Customer Satisfaction Program regarding this but I was advised that they would only complete if there was signs of an issue to the high flow injectors. It has now been 9 months since the recall and every time I’ve checked “no remedy/parts not available”!

NHTSA complaint #11730661 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Vehicle stutters when accelerating under normal driving conditions, causing uneven acceleration which can be dangerous in a situation where I am merging into traffic or turning from a stop onto a roadway. I believe this may be connected to the fuel injector recall which has been open without repair options since July 2025.

NHTSA complaint #11730553 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

While driving, the vehicle stutters during acceleration, creating hesitation and inconsistent power delivery. This occurs during normal driving conditions and has not improved after being inspected by a dealership. The issue has been reproduced multiple times and remains unresolved. The vehicle was taken in for service, but no effective repair was provided, and the condition persists. There is an active recall related to a potential fuel injector defect, which may cause fuel to accumulate on top of the engine. The recall remedy is currently unavailable. Given the ongoing stuttering and known fuel system issue, there is concern this condition is related. This creates a safety risk, particularly when merging into traffic or accelerating from a stop, as the vehicle does not respond consistently. No warning lights have consistently appeared. The issue continues despite dealership involvement and lack of available recall repair.

NHTSA complaint #11727115 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

While driving between [XXX] and [XXX] , the vehicle suddenly lost fuel. The estimated miles to empty started to drop rapidly from 70 miles to 50 miles within minutes. At a safe point, I pulled over, there was no pooling of fuel under the vehicle, no other warning lights were issued. I turned around to return to [XXX] , the engine stalled and ran out of gas at mile marker 18 just north of [XXX] . I left the vehicle on the side of the road and walked back to [XXX] . This stretch of road has no cell service. The vehicle was towed to Corwin Ford for inspection. I requested that Recall CSP25S76 be completed on the vehicle, and replace the fuel injectors. The response was that the fuel tank needs to be replaced. They have not provided diagnostic evidence of why. I think this falls under CSP 21S38. Additionally, the catalytic converter was replaced in January under [XXX] and the emissions warranty extension. The vehicle has high mileage, but the purge valve should not have stuck open and this is a known issue with the Ford Bronco Sports. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11726583 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Something is happening when I get gas, the vehicle has trouble starting. It often times feels like it's going to die when it idles. Electrical issues have started to occur where I cant switch off the air or my lights wont turn off.

NHTSA complaint #11726646 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

If my car can burn up because of this issue, why isn't a replacement part available? Is Ford going to wait till it burns? Seems to me if the problem is known you'd rather fix it than pay out lawsuits.

NHTSA complaint #11723252 — an unverified report by a vehicle owner.

FUEL SYSTEM, GASOLINE

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). While driving at an undisclosed speed, the check engine warning light was illuminated, and the vehicle began shaking and hesitated while accelerating. The vehicle was taken to a dealer, where it was diagnosed, and the failure was associated with DTC: P0456 EVAP (Very Small Leak in EVAP Emission Control System). The vehicle was not repaired. The manufacturer was notified of the failure. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The failure mileage was approximately 83,191.

NHTSA complaint #11721014 — an unverified report by a vehicle owner.