FaultScore

FaultScore report

1991 Ford E-150 problems

Owners have filed 20 complaints about the 1991 Ford E-150 with NHTSA between 1995 and 2012. The largest single group is the electrical system.

Not graded

Too few complaints, or too short a model run, to compare fairly.

How this is worked out

The numbers

20

Complaints

0

Crashes reported

1

Fires reported

3

Injuries reported

How 1991 compares with every other Ford E-150

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 1991 Ford E-150

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Electrical System 6 30.0%
Tires 4 20.0%
Fuel & Propulsion 4 20.0%

0 crashes, 1 fires · median 75,000 mi

Transmission & Drivetrain 2 10.0%
Equipment & Accessories 1 5.0%
Seats 1 5.0%
Acceleration & Cruise Control 1 5.0%
Engine & Cooling 1 5.0%

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

10,000 – 24,999 miles 1 25.0%
75,000 – 99,999 miles 2 50.0%
150,000+ miles 1 25.0%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Feb 1995 peak 3 Jun 2012

NHTSA investigations into the 1991 Ford E-150

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

EA91044 Opened 30 Oct 1991 Closed 30 Oct 1992 SERVICE BRAKES, HYDRAULIC

LOSS OF BRAKE EFFECTIVENES

===

EA91031 Opened 26 Jun 1991 Closed 1 Nov 1991 VEHICLE SPEED CONTROL:LINKAGES

FUEL EXPULSION

PE91077 Opened 23 May 1991 Closed 31 Oct 1991 SERVICE BRAKES, HYDRAULIC

LOSS OF BRAKE EFFECTIVENES

PE91064 Opened 9 Apr 1991 Closed 5 Jul 1991 POWER TRAIN

TRANSMISSION FLUID FIRES

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

at 193,000 miles Pittsfield, MA Fire

FUEL SYSTEM, GASOLINE:STORAGE

TL*THE CONTACT OWNS A 1991 FORD E150. WHILE DRIVING 35 MPH, THE CONTACT HEARD A LOUD HISSING SOUND COMING FROM THE VEHICLE. HE INSPECTED THE VEHICLE AND NOTICED BURN MARKINGS INSIDE THE FILLER CAP AS WELL AS OUTSIDE OF THE FUEL TANK. HE STATED THAT THE COMPONENTS ON THE INSIDE OF THE FUEL TANK WERE BURNED. AS OF OCTOBER 1, 2007, THE DEALER AND MANUFACTURER HAD NOT INSPECTED THE VEHICLE. THE CONTACT BELIEVED THAT A SHORT CIRCUIT CAUSED THE FAILURE. THE CURRENT AND FAILURE MILEAGES WERE 193,000.

NHTSA complaint #10204513 — an unverified report by a vehicle owner.

Woburn, MA 1 injured

ELECTRICAL SYSTEM:12V/24V/48V BATTERY

HAD TO REPLACE THREE BATTERIES AND FOUR ALTERNATORS, PURCHASED TRUCK NEW . .

NHTSA complaint #801724 — an unverified report by a vehicle owner.

Woburn, MA 1 injured

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

HAD TO REPLACE THREE BATTERIES AND FOUR ALTERNATORS, PURCHASED TRUCK NEW . .

NHTSA complaint #801724 — an unverified report by a vehicle owner.

EL Paso, TX 1 injured

POWER TRAIN:MANUAL TRANSMISSION

TRANSMISSION FAILED, RESULTING IN INJURY. (ATTORNEY FOR CLIENT)

NHTSA complaint #503130 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

at 75,000 miles Safety Harbor, FL

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

TL* THE CONTACT OWNS A 1991 FORD E150. THE CONTACT WAS DRIVING 45 MPH AND SMELLED A GASOLINE FUEL ODOR. HE STOPPED THE VEHICLE AND NOTICE GASOLINE LEAKING FROM THE FRONT TANK OF THE FUEL LINE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS CONTACTED AND ADVISED THAT THE VEHICLE WAS NOT UNDER THE RECALL. THE FAILURE AND THE CURRENT MILEAGE WAS 75,000. UPDATED 7/23/12

NHTSA complaint #10461436 — an unverified report by a vehicle owner.

at 75,000 miles Safety Harbor, FL

FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

TL* THE CONTACT OWNS A 1991 FORD E150. THE CONTACT WAS DRIVING 45 MPH AND SMELLED A GASOLINE FUEL ODOR. HE STOPPED THE VEHICLE AND NOTICE GASOLINE LEAKING FROM THE FRONT TANK OF THE FUEL LINE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS CONTACTED AND ADVISED THAT THE VEHICLE WAS NOT UNDER THE RECALL. THE FAILURE AND THE CURRENT MILEAGE WAS 75,000. UPDATED 7/23/12

NHTSA complaint #10461436 — an unverified report by a vehicle owner.

at 193,000 miles Pittsfield, MA Fire

FUEL SYSTEM, GASOLINE:STORAGE

TL*THE CONTACT OWNS A 1991 FORD E150. WHILE DRIVING 35 MPH, THE CONTACT HEARD A LOUD HISSING SOUND COMING FROM THE VEHICLE. HE INSPECTED THE VEHICLE AND NOTICED BURN MARKINGS INSIDE THE FILLER CAP AS WELL AS OUTSIDE OF THE FUEL TANK. HE STATED THAT THE COMPONENTS ON THE INSIDE OF THE FUEL TANK WERE BURNED. AS OF OCTOBER 1, 2007, THE DEALER AND MANUFACTURER HAD NOT INSPECTED THE VEHICLE. THE CONTACT BELIEVED THAT A SHORT CIRCUIT CAUSED THE FAILURE. THE CURRENT AND FAILURE MILEAGES WERE 193,000.

NHTSA complaint #10204513 — an unverified report by a vehicle owner.

at 20,000 miles Ormond Beach, FL

FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK:SELECTOR DEVICES

I FOUND A SAFETY RECALL ON MY VEHICLE, 91V-146 THE DEALER CLAMS NO RECORD OF RECALL, BUT HAS HAD THIS PROBLEM FOR 10 YEARS NOW. FORD SAYS RECALLS DONT EXPIRE, BUT SINCE NO RECORD DUE TO IT BEING A 1991 GARY YOEMANS FORD WILL NOT FIX. VEHICLE HAD 60,000 ORIGIONAL MILES ON IT DUE TO LACK OF DRIVABILITY FOR THIS EXACT PROBLEM.

NHTSA complaint #10067823 — an unverified report by a vehicle owner.

Poland, OH

VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

CONSUMER STATES WHILE DRIVING THE ACCELERATOR PEDAL BECAME STUCK CAUSING VEHICLE TO SUDDENLY ACCELERATE. TS

NHTSA complaint #8021217 — an unverified report by a vehicle owner.

Warwick, NY

TIRES:TREAD/BELT

WHILE DRIVING TWO TIRES FAILED WITHIN 30 MINUTES OF EACH OTHER. THE ORIGINAL GENERAL TIRES (TIRE INFORMATION UNKNOWN) EXPERIENCED TREAD SEPARATION WHICH CAUSED SIGNIFICANT BODY DAMAGE. MANUFACTURER NOT WILLING TO DO ANYTHING.

NHTSA complaint #566881 — an unverified report by a vehicle owner.

Prescott, AZ

TIRES:TREAD/BELT

CONSUMER WAS TRAVELING ABOUT 65MPH ON HIGHWAY AND VEHICLE STARTED TO TREMBLE ALL OVER. HOWEVER CONSUMER WAS ABLE TO CONTROL VEHICLE. LEFT FRONT TIRE TREAD SEPARATED FROM RIM.*AK CONSUMER STATED ALL 5 TIRES HAD TO BE REPLACED.

NHTSA complaint #8010950 — an unverified report by a vehicle owner.

Champaign, IL

SEATS:FRONT ASSEMBLY:POWER ADJUST

WE HAVE SPENT MONEY TRYING TO FIX THE SAME PROBLEMSON OUR VAN OVER AND OVER WE HAVE A HANDICAP CHILD THAT HIS LIFE DEPENDS ON THE FUNCTION OF THE VAN WHEN WE PURCHASED THE VAN WE INFORMED DEALER OF THIS AND HE STATED THAT THE VAN WAS IN GREAT CONDITION TO TRAVEL ANY WHERE. WE ALSO LET THEM KNOW THAT OUR CHILD TRAVELS BACK AND FOURTH FROM CHAMPAIGN ILLINOIS TO CHICAGO ILLINOIS TO GO TO DIFFRENT HOSPITALS AND VISIT FAMILY. WITHIN THE FIRST DAYS THAT WE PURCHASED THE VAN IT STARTED TO HAVE PROBLEMS AND THE ALTERNATOR GAVE OUT AND DRAINED THE BATTERY HILL. FORD DID REPLACE THE PARTS BUT SINCE THEN WE CONTINUE TO HAVE TO REPLACE THIS PARTS FREQUENTLY. HILL FORD MADE AN ATTEMPT TO FIX THE FUEL PROBLEMS WITH THE VAN BUT ABOUT A MONTH AFTER SERVICE IT WENT BACK TO HAVING STARTING PROBLEMS BECAUSE OF FUEL OVER FLOWING. WE DID TRY TO REPAIR THE PROBLEM WITH FIRESTONE TWICE BUT IT ALWAYS GOES BACK TO THE SAME THING. THE FUSE BOX LOCATED UNDER THE FRONT HOOD CONTROLS THE MOTOR THAT ALLOWS THE BACK SEAT TO BE LIFTED AND LOWERED DOES NOT WORK EVERY TIME I REPLACE THE FUSE IT BURNS IT OUT WHEN I CONTACTED HILL FORD THEY SAID THEY COULD NOT HELP ME. I DO NOT HAVE ALL THE MONEY NECCESSARY TO FIX EVERY EXTENSIVE PROBLEM.

NHTSA complaint #749349 — an unverified report by a vehicle owner.

Champaign, IL

ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS

WE HAVE SPENT MONEY TRYING TO FIX THE SAME PROBLEMSON OUR VAN OVER AND OVER WE HAVE A HANDICAP CHILD THAT HIS LIFE DEPENDS ON THE FUNCTION OF THE VAN WHEN WE PURCHASED THE VAN WE INFORMED DEALER OF THIS AND HE STATED THAT THE VAN WAS IN GREAT CONDITION TO TRAVEL ANY WHERE. WE ALSO LET THEM KNOW THAT OUR CHILD TRAVELS BACK AND FOURTH FROM CHAMPAIGN ILLINOIS TO CHICAGO ILLINOIS TO GO TO DIFFRENT HOSPITALS AND VISIT FAMILY. WITHIN THE FIRST DAYS THAT WE PURCHASED THE VAN IT STARTED TO HAVE PROBLEMS AND THE ALTERNATOR GAVE OUT AND DRAINED THE BATTERY HILL. FORD DID REPLACE THE PARTS BUT SINCE THEN WE CONTINUE TO HAVE TO REPLACE THIS PARTS FREQUENTLY. HILL FORD MADE AN ATTEMPT TO FIX THE FUEL PROBLEMS WITH THE VAN BUT ABOUT A MONTH AFTER SERVICE IT WENT BACK TO HAVING STARTING PROBLEMS BECAUSE OF FUEL OVER FLOWING. WE DID TRY TO REPAIR THE PROBLEM WITH FIRESTONE TWICE BUT IT ALWAYS GOES BACK TO THE SAME THING. THE FUSE BOX LOCATED UNDER THE FRONT HOOD CONTROLS THE MOTOR THAT ALLOWS THE BACK SEAT TO BE LIFTED AND LOWERED DOES NOT WORK EVERY TIME I REPLACE THE FUSE IT BURNS IT OUT WHEN I CONTACTED HILL FORD THEY SAID THEY COULD NOT HELP ME. I DO NOT HAVE ALL THE MONEY NECCESSARY TO FIX EVERY EXTENSIVE PROBLEM.

NHTSA complaint #749349 — an unverified report by a vehicle owner.

Champaign, IL

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

WE HAVE SPENT MONEY TRYING TO FIX THE SAME PROBLEMSON OUR VAN OVER AND OVER WE HAVE A HANDICAP CHILD THAT HIS LIFE DEPENDS ON THE FUNCTION OF THE VAN WHEN WE PURCHASED THE VAN WE INFORMED DEALER OF THIS AND HE STATED THAT THE VAN WAS IN GREAT CONDITION TO TRAVEL ANY WHERE. WE ALSO LET THEM KNOW THAT OUR CHILD TRAVELS BACK AND FOURTH FROM CHAMPAIGN ILLINOIS TO CHICAGO ILLINOIS TO GO TO DIFFRENT HOSPITALS AND VISIT FAMILY. WITHIN THE FIRST DAYS THAT WE PURCHASED THE VAN IT STARTED TO HAVE PROBLEMS AND THE ALTERNATOR GAVE OUT AND DRAINED THE BATTERY HILL. FORD DID REPLACE THE PARTS BUT SINCE THEN WE CONTINUE TO HAVE TO REPLACE THIS PARTS FREQUENTLY. HILL FORD MADE AN ATTEMPT TO FIX THE FUEL PROBLEMS WITH THE VAN BUT ABOUT A MONTH AFTER SERVICE IT WENT BACK TO HAVING STARTING PROBLEMS BECAUSE OF FUEL OVER FLOWING. WE DID TRY TO REPAIR THE PROBLEM WITH FIRESTONE TWICE BUT IT ALWAYS GOES BACK TO THE SAME THING. THE FUSE BOX LOCATED UNDER THE FRONT HOOD CONTROLS THE MOTOR THAT ALLOWS THE BACK SEAT TO BE LIFTED AND LOWERED DOES NOT WORK EVERY TIME I REPLACE THE FUSE IT BURNS IT OUT WHEN I CONTACTED HILL FORD THEY SAID THEY COULD NOT HELP ME. I DO NOT HAVE ALL THE MONEY NECCESSARY TO FIX EVERY EXTENSIVE PROBLEM.

NHTSA complaint #749349 — an unverified report by a vehicle owner.

Chauvin, LA

TIRES:SIDEWALL

FIRESTONE FR480 TIRES P235 75 R15 EXPERIENCED SIDEWALL CRACKING. *SLC

NHTSA complaint #555760 — an unverified report by a vehicle owner.

Chauvin, LA

TIRES:SIDEWALL

FIRESTONE FR480 TIRES P235 75 R15 EXPERIENCED SIDEWALL CRACKING. *SLC

NHTSA complaint #555760 — an unverified report by a vehicle owner.

Butler, PA

POWER TRAIN:AUTOMATIC TRANSMISSION

TRANSMISSION FAILED AND REPLACEMENT TRANSMISSION FAILED ALSO.

NHTSA complaint #542070 — an unverified report by a vehicle owner.

Woburn, MA 1 injured

ELECTRICAL SYSTEM:12V/24V/48V BATTERY

HAD TO REPLACE THREE BATTERIES AND FOUR ALTERNATORS, PURCHASED TRUCK NEW . .

NHTSA complaint #801724 — an unverified report by a vehicle owner.

Woburn, MA 1 injured

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

HAD TO REPLACE THREE BATTERIES AND FOUR ALTERNATORS, PURCHASED TRUCK NEW . .

NHTSA complaint #801724 — an unverified report by a vehicle owner.

EL Paso, TX 1 injured

POWER TRAIN:MANUAL TRANSMISSION

TRANSMISSION FAILED, RESULTING IN INJURY. (ATTORNEY FOR CLIENT)

NHTSA complaint #503130 — an unverified report by a vehicle owner.

Jacksonvil, FL

ELECTRICAL SYSTEM:IGNITION:SWITCH

VEHICLE DIFFICULT TO START DUE TO IGNITION SWITCH PROBLEMS. *DSH

NHTSA complaint #504258 — an unverified report by a vehicle owner.

Carol Stream, IL

EQUIPMENT:MECHANICAL:ACCESSORY SCISSOR/SCREW/BOTTLE JACK/LIFT

CONSUMER GOT A FLAT TIRE USED THE JACK AND THE JACK TOP BROKE THIS WAS THE FIRST TIME USED . TT

NHTSA complaint #978020 — an unverified report by a vehicle owner.

Laurel, MD

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

HAD HAVE TWO EXHAUST MANIFOLD REPLACED AND THE EXHAUST WAS LEAKING UP INTO THE PASSENGER COMPARTMENT. PLEASE DESCRIBE. TT

NHTSA complaint #968900 — an unverified report by a vehicle owner.

FT Bragg, CA

ELECTRICAL SYSTEM:IGNITION

THE TRUCK LOSS ALL POWER.PLEASE DESCRIBE. TT

NHTSA complaint #959467 — an unverified report by a vehicle owner.