FaultScore

Ford E-150 fuel system problems

147 of the 1,311 complaints filed about the Ford E-150 are about the fuel system — 11% of everything owners reported. The worst model year for it is 1997.

147

Complaints

11%

Share of all complaints

1

Crashes

8

Fires

Fuel & Propulsion complaints by model year

1990 E-150 1 0.7%

Median failure at 129,000 miles

1991 E-150 4 2.7%

Median failure at 75,000 miles

1992 E-150 8 5.4%

Median failure at 85,760 miles

1993 E-150 12 8.2%

Median failure at 118,000 miles

1994 E-150 18 12.2%

Median failure at 95,008 miles

1995 E-150 10 6.8%

Median failure at 114,000 miles

1996 E-150 7 4.8%
1997 E-150 24 16.3%

Median failure at 89,950 miles

1998 E-150 12 8.2%

Median failure at 86,833 miles

1999 E-150 21 14.3%

Median failure at 120,000 miles

2000 E-150 5 3.4%

Median failure at 122,292 miles

2001 E-150 4 2.7%

Median failure at 79,000 miles

2002 E-150 3 2.0%

Median failure at 122,500 miles

2003 E-150 2 1.4%

Median failure at 70,440 miles

2004 E-150 1 0.7%
2005 E-150 5 3.4%

Median failure at 33,000 miles

2006 E-150 3 2.0%

Median failure at 24,178 miles

2007 E-150 1 0.7%

Median failure at 84,000 miles

2010 E-150 1 0.7%

Median failure at 36,254 miles

2011 E-150 3 2.0%

Median failure at 40,176 miles

2013 E-150 1 0.7%

Median failure at 50,000 miles

2016 E-150 1 0.7%

Median failure at 6,700 miles

What owners said

2005 Ford E-150 Durham, NC

FUEL/PROPULSION SYSTEM

After driving lightning, it loses power and a wrench appears, I already changed the gasoline pump, gasoline pump module, injection rail regulator, and it remains the same

NHTSA complaint #11541062 — an unverified report by a vehicle owner.

1993 Ford E-150 at 186,000 miles Clinton, NC

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 1993 FORD E-150. WHILE FUELING THE VEHICLE AT A FUEL STATION, THE FUEL WOULD LEAK OUT FROM THE TOP OF THE FUEL TANK. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. THE CONTACT WAS CONCERNED FOR HER SAFETY AND CALLED FIRMIN FORD (LOCATED AT 921 E MAIN ST, LAURENS, SC 29360, (864) 682-3111) TO SCHEDULE A DIAGNOSTIC APPOINTMENT. THE CONTACT WAS INFORMED THAT THERE WAS NO RECALL ON THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO A DEALER AND WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 186,000.

NHTSA complaint #11222056 — an unverified report by a vehicle owner.

2011 Ford E-150 Farmington Hills, MI

FUEL/PROPULSION SYSTEM

I STARTED GETTING A CHECK FUEL INLET WARNING OCCASIONALLY AND THEN MY CHECK ENGINE LIGHT CAME ON SO I TOOK THE VEHICLE IN FOR SERVICE. I WAS INFORMED THAT THE CANISTER PURGE VALVE WAS FAULTY AND WAS IN NEED OF REPLACEMENT AT THE COST OF $341. AS IT WERE MY 2010 FORD FUSION HAS THE VERY SAME PART BEING REPLACE AS PART OF A SAFETY RECALL. I NOTED THIS TO BOTH MY FORD DEALER AND FORD CUSTOMER SERVICE BUT I AM STILL RESPONSIBLE FOR THE REPAIR. MY QUESTION IS WHY IT'S A SAFETY RECALL IN ONE INSTANCE BUT AN OWNERS RESPONSIBILITY IN ANOTHER.

NHTSA complaint #11010235 — an unverified report by a vehicle owner.

2013 Ford E-150 at 50,000 miles Tallahassee, FL

FUEL/PROPULSION SYSTEM

DRIVING ON A CITY STREET THE TRUCK STARTED SHAKING AND LOSS ALL ACCELERATION, IT SHOWED A WRENCH ON THE DASH SCREEN, COASTED TO A SAFE PLACE AND TURNED TRUCK OFF. IT RESTARTED FINE. APPROX 30 MINS LATER ON THE HIGHWAY IT DID THE SAME THING, STARTED SHAKING, NO ACCELERATION AND THE WRENCH SHOWED UP. AGAIN COASTED TO A SAFE SPOT AND RESTARTED.

NHTSA complaint #10978497 — an unverified report by a vehicle owner.

1998 Ford E-150 at 150,000 miles Mableton, GA

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 1998 FORD E-150. WHILE THE CONTACT WAS FILLING UP THE FUEL TANK WITH FUEL, THE FUEL LEAKED OUT. THE SERVICE ENGINE WARNING INDICATOR ILLUMINATED, INDICATING A FUEL LEAK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE MIDSHIP FUEL TANK DEVELOPED A CRACK WHERE IT CONTACTED THE FRAME CROSS MEMBER AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 01V114000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS MADE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 150,000.

NHTSA complaint #10971593 — an unverified report by a vehicle owner.

1999 Ford E-150 at 86,000 miles East Windsor, CT

FUEL/PROPULSION SYSTEM

MY MARK III CONVERSION VAN HAS A FUEL LEAKING FROM THE MID-SHIP TANK. I NOTICED THAT THERE IS A RECALL FROM FORD, BUT WHEN I WENT TO MY LOCAL DEALER ENFIELD FORD IN ENFIELD CT THEY RAN THE VIN AND STATED MY VAN WAS EXCLUDED. THE ONLY TIME IT LEAKS IS WHEN I AM PUMPING GAS, IF I PUMP SLOWLY THERE IS LESS FUEL SPILLING ON THE GROUND

NHTSA complaint #10905028 — an unverified report by a vehicle owner.

2016 Ford E-150 at 6,700 miles Laredo, TX

FUEL/PROPULSION SYSTEM

MY 2016 F150 COMPANY VEHICLE SUDDENLY SLOWED TO A CRAWL, AND I HAD TO TOW IT TO THE DEALER. THE DEALER SAYS THAT THE ELECTRONIC THROTTLE BODY (ETB) NEEDS TO BE REPLACED. PROBLEM IS THE THERE WERE DOZENS OF OTHER VEHICLES IN THE DEALERSHIP WITH SAME PROBLEM, AND THE PART IS IN BACK ORDER. THIS IS A BRAND NEW VEHICLE!! IT WILL TAKE AT LEAST 2 WEEKS TO GET THE PART ACCORDING TO THE DEALER....WOW!! I READ ONLINE THAT BACK IN 2012 SIMILAR PROBLEMS WERE INVESTIGATED BY NHTSA, AND FORD "AGREED" TO REPLACE THE PART ON 1.6MM VEHICLES, AND DECLARED THE PROBLEM SOLVED!! I THINK THE PROBLEM IS FAR FROM SOLVED IF IT IS HAPPENING TO DOZENS OF NEW VEHICLES IN ONE DEALERSHIP!! IMAGINE THE PROBLEM WHOLE COUNTRY WIDE AND/OR WORLD WIDE. THE PROBLEM WAS NOT EVEN CALLED A RECALL IN 2012! MY COMPANY NOW HAS TO RENT A VEHICLE UNTIL A REPLACEMENT PART IS SHIPPED. THEY SAY 2 WEEKS, PROBABLY MORE TIME SINCE IT IS THEIR ESTIMATE!! THIS ISSUE HAS TO BE INVESTIGATED.

NHTSA complaint #10862311 — an unverified report by a vehicle owner.

1999 Ford E-150 at 128,000 miles Rives Junction, MI

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 1999 FORD E-150. WHILE DRIVING APPROXIMATELY 45 MPH, THE VEHICLE VIBRATED. THE CONTACT DISCOVERED THAT THE FUEL STRAP BENEATH THE FUEL TANK ON THE REAR AXLE WAS RUSTED AND FRACTURED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE WELDING ON THE TAIL PIPE WAS ALSO RUSTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 128,000.

NHTSA complaint #10733578 — an unverified report by a vehicle owner.

2000 Ford E-150 at 153,350 miles Haverford, PA

FUEL/PROPULSION SYSTEM

THE FUEL TANK ON THIS FORD E150 VAN LEAKS FUEL DURING FILL UPS. THE FORD DEALER (PACIFICO FORD IN BROOMALL, PA) STATES THAT THE VEHICLE NEEDS A NEW GAS TANK. THE FUEL TANK DEVELOPED CRACKS AND PIN HOLES AT THE TOP OF THE TANK. RESEARCH ONLINE STATES THAT THE SAME PROBLEM OCCURED WITH OTHER FORD TRUCK AND VANS AND A RECALL WAS ISSUED. THE RECALL, NAMELY 01V114000 COVERS FORD VANS MANUFACTURED BETWEEN 04/09/1996- 11/14/2000. MY VEHICLE CERTIFICATE OF ORIGIN FROM FOR IS DATED AUGUST 28, 2000 AND THEREFORE PROVES THAT THE VEHICLE WAS MANUFACTURED WITHIN THE SPECIFIED DATES. THIS VEHICLE IS USED AS A WORK TRUCK, SO IT OPERATES NEAR THE GROSS VEHICLE WEIGHT. DUE TO A LACK OF INSULATORS SEPERATING THE TANK AND STEEL CROSS MEMBERS, THE CONSTANT RUBBING CAUSED THE DETERIATION OF THE FUEL TANK.

NHTSA complaint #10716767 — an unverified report by a vehicle owner.

2006 Ford E-150 EL Paso, TX

FUEL/PROPULSION SYSTEM

I AM UNABLE TO PUT FUEL INTO MY VAN WITHOUT HAVING GAS SPILLED ON ME OR MY VAN. AFTER I START TRYING TO FILL TANK, THE FUEL TANK CAN BE COMPLETELY EMPTY, AND STILL HAVE FUEL SPILLED ALL OVER. I HAVE TO STAND THERE PUTTING FUEL IN AS SLOW AS POSSIBLE AND THIS CAN TAKE UP TO AND EVEN MORE THEN 30 MINUTES.

NHTSA complaint #10702058 — an unverified report by a vehicle owner.

2010 Ford E-150 at 36,254 miles Canyon Lake, TX

FUEL SYSTEM, GASOLINE

FUEL GAUGE---WHILE DRIVING TO WORK, FUEL GAUGE SAID I STILL HAD 185 MILES TO FILL UP. THE ENGINE STOPPED AND EVERYTHING WENT DEAD. NO POWER TO ANY THING. HAD TO HAVE TRUCK TOWED APPROX. 25 MILES TO THE NEAREST FORD DEALER. AFTER 4 HOURS OF LOOKING FOR THE REASON, I WAS TOLD THE FUEL SENSOR HAD GONE OUT AND THE COST WOULD BE OVER 1,200.00 TO FIX. I HAVE NEVER SOMETHING LIKE THIS HAPPEN BEFORE. THIS IS THE FIRST FORD I HAVE PURCHASED AND HOPEFULLY THIS IS NOT A SIGN OF THINGS STILL TO HAPPEN. I WAS WONDERING IF FORD WOULD HAVE THIS FIXED FOR ME. THANK YOU,

NHTSA complaint #10663213 — an unverified report by a vehicle owner.

2007 Ford E-150 at 84,000 miles Indianapolis, IN

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2007 FORD E-150. WHILE PULLING OUT OF THE DRIVEWAY, THE CONTACT NOTICED A LARGE FUEL LEAKAGE AND A STRONG FUEL ODOR. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO STATED THAT THE FUEL RAIL NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 08V057000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 84,000.

NHTSA complaint #10639749 — an unverified report by a vehicle owner.

1999 Ford E-150 at 135,000 miles Greensboro, NC

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 1999 FORD E-150. THE CONTACT STATED THAT THE VEHICLE WAS LEAKING FUEL DUE TO A HOLE IN THE FUEL TANK. THE VIN WAS EXCLUDED FROM NHTSA CAMPAIGN NUMBER: 01V114000 (FUEL SYSTEM, GASOLINE). THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 135,000.

NHTSA complaint #10627975 — an unverified report by a vehicle owner.

1999 Ford E-150 at 135,000 miles Greensboro, NC

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 1999 FORD E-150. THE CONTACT STATED THAT THE VEHICLE WAS LEAKING FUEL DUE TO A HOLE IN THE FUEL TANK. THE VIN WAS EXCLUDED FROM NHTSA CAMPAIGN NUMBER: 01V114000 (FUEL SYSTEM, GASOLINE). THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 135,000.

NHTSA complaint #10627978 — an unverified report by a vehicle owner.

2011 Ford E-150 at 76,000 miles Porter Corners, NY

FUEL/PROPULSION SYSTEM

I HAVE EXPERIENCED COMPLETE LOSS OF POWER BOTH ON CITY STREETS AND INTERSTATES. NEARLY INVOLVED IN AN ACCIDENT YESTERDAY ON THE MASS PIKE IN BOSTON. IF THE VEHICLE IS PULLED OVER AND RESTARTED THAT SEEMS TO CORRECT THE ISSUE FOR A WHILE.

NHTSA complaint #10609054 — an unverified report by a vehicle owner.

1990 Ford E-150 at 129,000 miles Stow, OH

FUEL/PROPULSION SYSTEM

WHILE DRIVING GAS STARTED TO SPILL OUT OF FRONT TANK AT CAP. VEHICLE HAS DUAL GAS TANKS. STOPPED AT LOCAL STORE AND TRIED TO FIGURE OUT WHY. TWO DAYS EARLIER HAD SMELLED GAS BUT DID NOT KNOW WERE IT WAS COMING FROM. WHEN I CAME OUT OF STORE TRUCK WOULD NOT START. TOOK TO MECHANIC HAD FUEL SYSTEM REPAIRED AND SELECTOR SWITCH BYPASSED. NOW RUNNING FINE . FOUND RECALL FOR FORD RECALL #91S39. CALLED FORD SAID DOES NOT APPLY TO MY VEHICLE. RECALL SAYS FORD E150 CLUB WAGONS 1989-1991 WITH DUAL TANKS HARD TO UNDERSTAND HOW MINE IS NOT COVERED. WOULD LIKE SOME EXPLANATION.

NHTSA complaint #10588712 — an unverified report by a vehicle owner.

1999 Ford E-150 at 124,000 miles Southfield, MI

FUEL SYSTEM, GASOLINE

THE GAS IS LEAKING OUT OF THE FUEL TANK.

NHTSA complaint #10583980 — an unverified report by a vehicle owner.

1999 Ford E-150 at 91,888 miles Pataskala, OH

FUEL SYSTEM, GASOLINE

WHEN FILLING WITH FUEL, GASOLINE LEAKS ONTO GROUND. THIS APPEARS TO BE A COMMON PROBLEM FROM WHAT I SEE ON LINE.

NHTSA complaint #10567400 — an unverified report by a vehicle owner.

1999 Ford E-150 at 132,000 miles Columbia, KY

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 1999 FORD E-150 . THE CONTACT STATED THAT WHILE REFUELING, FUEL STARTED TO SPEW OUT OF THE TOP OF THE FUEL TANK. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 132,000.

NHTSA complaint #10563950 — an unverified report by a vehicle owner.

1999 Ford E-150 at 120,300 miles Huntsville, AL

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 1999 FORD E-150. THE CONTACT STATED THAT AFTER REFUELING, HE NOTICED FUEL LEAKING FROM THE TOP OF THE FUEL TANK AS A RESULT OF POSSIBLE RUST CORROSION. THE CONTACT PLANNED TO REMOVE THE FUEL TANK TO FURTHER INVESTIGATE THE DEFECT. THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 120,300.

NHTSA complaint #10552861 — an unverified report by a vehicle owner.

Other Ford E-150 problems