2004 Ford E-350 engine problems

ENGINE

AT 68,450 MILES, SEVERAL ISSUES OCCURRED: 1) OIL PRESSURE SWITCH BLEW OUT OF THE HOUSING, 2) OIL WAS VISIBLE IN COOLANT, 3) OIL WAS LEAKING FROM ENGINE, 4) IDLE VACILLATED UP AND DOWN W/O ANY ACTION ON PART OF THE USER. TOOK VAN TO DEALER, WHO CLAIMED TO HAVE REPAIRED THESE ITEMS. INSPECTION OF THE "REPAIRED VEHICLE" REVEALED OIL STILL DRIPPING OFF ENGINE ONTO GROUND. WAS TOLD THAT THIS WAS "NORMAL" AND WOULD DISAPPEAR. HOWEVER, THIS DID NOT HAPPEN. ENGINE HAS CONTINUED TO LEAK AND OIL CONTINUES TO MIX WITH COOLANT FLUID, EVEN AFTER FLUSHING SYSTEM TWICE SINCE REPAIR. DESPITE NUMEROUS CALLS TO DEALER, PROBLEM HAS NOT BEEN FIXED. ENGINE HAS LESS THAN 13K ADDITIONAL MILES ON IT SINCE "REPAIR" AND OIL IS STILL LEAKING. LEAK CONTINUES TO GET WORSE WITH TIME. I BELIEVE THIS IS A MANUFACTURER'S DEFECT AND SINCE THE ENGINE HAS FAR LESS THAN 100K MILES ON IT, SHOULD BE REPAIRED AS A WARRANTY ITEM. MIXING OF OIL AND COOLANT IS A SAFETY HAZARD AND NEEDS TO BE PROGRAMMATICALLY ADDRESSED BY FORD.

NHTSA complaint #11018700 — an unverified report by a vehicle owner.

ENGINE

TL* THE CONTACT OWNS A 2004 FORD E-350. WHILE DRIVING 70 MPH, THE VEHICLE STALLED AND WAS TOWED TO A DEALER. THE TECHNICIAN DIAGNOSED THAT THE FUEL INJECTOR, FUEL TANK, FUEL PUMP, AND THE ENGINE NEEDED TO BE REPLACED. THE TECHNICIAN ALSO STATED THAT THE SILVER COATING IN THE FUEL TANK WAS FROM ONE OF THE DAMAGED PARTS. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 52,000. UPDATED 04/07/15*LJ UPDATED 11/3/15

NHTSA complaint #10680645 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING

VEHICLE CUTS OUT DURING DRIVING .

NHTSA complaint #10324703 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING:ENGINE

I HAVE A FORD E-350 SUPER DUTY VAN THAT HAS HAD DRIVABLE PROBLEMS SINCE IT WAS NEW. AFTER MANY TRIPS TO DEALERSHIPS I WAS TOLD THAT THERE WAS NO FIX AT THIS TIME AND FORD SHOULD COME OUT WITH A FIX IN THE FUTURE. THE ENGINE DIES WHEN HOT AT TIMES CAUSING HARD BRAKING AND LOSS OF STEERING. AT 100699 MILES, JUST 699 MILES OUT OF WARRANTY THE ENGINE QUITE RUNNING WHEN HOT. IF IT SITS FOR 6 OR MORE HOURS IT WILL RESTART AND RUN FOR ONLY 20 MINUTES. FORD TOLD ME IT WAS NO LONGER UNDER WARRANTY AND WOULD PROVIDE NO ASSISTANCE.

NHTSA complaint #10266163 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING

DT*: THE CONTACT STATED WHILE DRIVING 25 MPH, THE ENGINE STALLED. THE VEHICLE WAS ABLE TO BE RESTARTED AFTER 20 MINUTES, AND WAS TAKEN TO A SERVICE DEALER WHERE THE PROBLEM WAS UNABLE TO BE DETERMINED. THERE WAS A NHTSA RECALL # 05V270000, WHICH PERTAINS TO THE WIRING. THE VEHICLE WAS NOT INCLUDED IN THE RECALL DUE TO THE VIN.

NHTSA complaint #10175315 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING

2004 FORD E-450 AMBULANCE 5/31/06 CREW STATED THE ENGINE WAS SURGING, EGR VALVE REPLACED BY DEALERSHIP. 5/31/06 CREW STATED A/C QUIT BLOWING AND GRINDING NOISE HEARD LARGER FUSE INSTALLED BY DEALERSHIP. DEALERSHIP STATED ALL OTHER A/C TEST CHECKED OUT OK. DEALERSHIP ADDED BOOSTER REPLACED TO DIESEL FUEL ALSO REPLACED FILTER, DRAINED WATER SEPARATOR. 9/1/06 ENGINE OIL LEAKING, CREW ALSO HAD A/C CONCERNS AGAIN DEALERSHIP REPLACED GEO ROTOR OIL PUMP COVER GASKET AND SEAL WEAR SLEEVE AND REASSEMBLE POST ROAD. DEALERSHIP FOUND COMPRESSOR SHAFT BROKE REPLACED A/C COMPRESSOR AND CLUTCH ASSEMBLE ACCUMULATOR AND FRONT ORIFICE TUBE. DEALERSHIP ALSO REPLACED FUEL INJECTOR CONTROL MODULE HARNESS, AND EXHAUST PRESSURE SENSOR SECONDARY TO RECALL. 10/12/05 CREW COMPLAINS THAT ENGINE SOUND LIKE IT IS "SUCKING AIR" DEALERSHIP STATED NOTHING WRONG, LATER THAT WEEK CREW MEMBERS FOUND AIR LEAK AT TURBO BRACKET CONTACTED DEALERSHIP THEY ADVISED THAT NOTHING WAS WRONG AND THAT WAS THE WAY IT SHOULD SOUND. WE STILL HAVE THIS EXTREME SURGING SOUND IN THE CAB ON ACCELERATION, THE SOUND IS SO LOUD THAT WE CAN NOT HEAR THE COMMUNICATION RADIO. THIS TRUCK IS A 2004 AMBULANCE WITH ONLY 24,964 MILES ON IT AND IS HOUSED INSIDE A CLIMATE CONTROLLED STATION. WE ARE AGAIN MAKING AN APPOINTMENT TO HAVE TURBO CHECK BECAUSE OF AIR LEAK.

NHTSA complaint #10172471 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

OIL LEAKING FROM 2004 F-350 6.0L DIESEL ENGINE. EGR FAILURE CAUSING TRUCK TO SHUT OFF ON ROAD.

NHTSA complaint #10153956 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

OIL LEAKING FROM 2004 F-350 6.0L DIESEL ENGINE. EGR FAILURE CAUSING TRUCK TO SHUT OFF ON ROAD.

NHTSA complaint #10153956 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

DT: THE CONTACT OWNS A 2004 FORD E 350 A CONVERSION VAN WHICH WILL NOT START. THE VAN HAS A POWER STROKE DIESEL ENGINE. THE VAN WAS TOWED TWELVE OR MORE TIMES TO MULTIPLE DEALERSHIPS TO LOCATE THE PROBLEM. THE CONTACT STATED THAT NO DEALER COULD FIGURE OUT WHAT THE PROBLEM WAS. A DIAGNOSTICS TEST WAS PERFORMED ON THE VEHICLE ABOUT FIFTEEN TIMES. THE CONTACT HAS TALKED TO FORD NUMEROUS TIMES. HE INVESTED $96,000 IN THE VEHICLE AND WOULD LIKE TO BE ABLE TO DRIVE IT. THIS I HAPPENED AT ALL TIMES OF THE DAY. THE CONTACT WAS LIVING OUT OF THE VEHICLE AND WAS HAVING THOUSANDS OF DOLLARS IN TOWING EXPENSES. ALSO, THERE WERE RENTAL CAR AND MEDICAL EXPENSES AS A RESULT OF THE FAILURE.

NHTSA complaint #10140210 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING

DT: CONTACT STATED ON 7-31-05 WAS TRAVELING NORTH ON I-81 70 MPH AND CARRYING 3000 LBS OF STEEL AND ENGINE SHUT OFF 2 MILES SOUTH OF EXIT #66. ENGINE SOUNDED LIKE A WASHING MACHINE AFTERWARDS. CONTACT WAS ABLE TO RESTART THE VEHICLE BRIEFLY IN ORDER FOR THE WRECKER TO LOAD IT. CONTACT RECEIVED RECALL 05S34 ON 07/29/2005. DEALER SAID THIS VEHICLE WAS NOT COVERED UNDER THE RECALL. THIS WAS THE FIRST PROBLEM CONTACT HAD WITH THE ENGINE.

NHTSA complaint #10131076 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

FORD E-450 6.0L ENGINE LOSES POWER, STALLS, WILL NOT RESTART. BAYSHORE FORD SERVICE (WILMINGTON DE) RESULTS IN IDENTIFIED PROBLEMS OF DEFECTIVE EXHAUST BACK PRESSURE SENSORS, THROTTLE BODIES AND UNDERHOOD WIRING HARNESS. THIS IS A SAFETY ISSUE AS VEHICLE STALLS IN TRAFFIC WITH PASSENGERS ON BOARD. THESE DEFECTS SHOULD BE ADDED TO NHTSA RECALL # ) 05V270000.

NHTSA complaint #10130401 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

I HAVE 3 VEHICLES WITH 5.4 LITER EXHAUST MANIFOLD LEAK, SEVERAL BOLTS ARE CRAKED I HAVE 50,000 MI JUST SHORT OF WARR.MY MECHANIC WON'T TOUCH IT.

NHTSA complaint #10104539 — an unverified report by a vehicle owner.