FaultScore

1997 Ford Expedition body problems

38 of the 1,065 complaints about the 1997 Ford Expedition are about the body and structure — 4% of everything reported for this model year. Half of the failures with a mileage on record happened before 130,000 miles.

C

38

Complaints

3

Crashes

1

Fires

3

Injuries

Exactly what failed

Body 9 23.7%
Structure 9 23.7%
Frame AND Members 8 21.1%
Door 4 10.5%
Support Device/Strut 2 5.3%
Hood 2 5.3%
Roof AND Pillars 1 2.6%
Hinge AND Attachments 1 2.6%
Hatchback/Liftgate 1 2.6%
Underbody Shields 1 2.6%

Body & Structure across every Ford Expedition year

1997 38 9.6%
1998 26 6.6%
1999 22 5.6%
2000 48 12.1%
2001 25 6.3%
2002 14 3.5%
2003 32 8.1%
2004 25 6.3%
2005 15 3.8%
2006 19 4.8%
2008 34 8.6%
2010 10 2.5%
2011 10 2.5%
2012 15 3.8%
2018 13 3.3%
2019 11 2.8%
2020 17 4.3%
2021 10 2.5%
2022 12 3.0%

What owners said

Filed with NHTSA, in their own words.

at 63,000 miles Wyncote, PA

STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS

TL* THE CONTACT OWNS A 1997 FORD EXPEDITION. WHILE DRIVING 20 MPH, THE STEERING WHEEL SEIZED. THE VEHICLE WAS TOWED TO THE DEALER WHO STATED THAT THE STEERING COLUMN NEEDED TO BE REPLACED AND NOTICED CORROSION UNDERNEATH THE UNDERCARRIAGE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 63,000.

NHTSA complaint #10721634 — an unverified report by a vehicle owner.

at 90,000 miles Renton, WA Crash

STRUCTURE:BODY

THE VEHICLE WOULD THEN NOT BE ABLE TO SHIFT THE TRANSMISSION FROM ONE OF THE DRIVE GEAR POSITIONS INTO THE PARK POSITION EVEN THOUGH THE GEAR SHIFT SELECTOR WOULD INDICATE "PARK. HAVE ACCIDENT, THE CAR ROLL OVER TO ANOTHER CAR, I CAN"T PARK DOWN HILL IS TO DANGERS, IS TOT SAFETY .

NHTSA complaint #10703148 — an unverified report by a vehicle owner.

at 90,000 miles Renton, WA Crash

STRUCTURE:BODY

THE VEHICLE WOULD THEN NOT BE ABLE TO SHIFT THE TRANSMISSION FROM ONE OF THE DRIVE GEAR POSITIONS INTO THE PARK POSITION EVEN THOUGH THE GEAR SHIFT SELECTOR WOULD INDICATE "PARK. HAVE ACCIDENT, THE CAR ROLL OVER TO ANOTHER CAR, I CAN"T PARK DOWN HILL IS TO DANGERS, IS NOT SAFETY .

NHTSA complaint #10703149 — an unverified report by a vehicle owner.

at 260,000 miles Cohasset, MN

STRUCTURE:FRAME AND MEMBERS

TL* THE CONTACT OWNS A 1997 FORD EXPEDITION. THE CONTACT STATED THAT THE FUEL TANK STRAP BECAME SEPARATED FROM THE VEHICLE DUE TO RUSTING OF THE SUB FRAME AREA. THE AREA THAT WAS ATTACHED TO THE STRAP TO THE SECURE THE FUEL TANK WAS THE AFFECTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE BUT NO SOLUTION WAS OFFERED. THE FAILURE MILEAGE WAS 260,000. UPDATED 09/05/14

NHTSA complaint #10615968 — an unverified report by a vehicle owner.

at 260,000 miles Cohasset, MN

STRUCTURE:FRAME AND MEMBERS

TL* THE CONTACT OWNS A 1997 FORD EXPEDITION. THE CONTACT STATED THAT THE FUEL TANK STRAP SEPARATED FROM THE VEHICLE DUE TO RUSTING OF THE SUB FRAME AREA. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE BUT NO SOLUTION WAS OFFERED. THE FAILURE MILEAGE WAS 260.000. UPDATED 9/4/14

NHTSA complaint #10615972 — an unverified report by a vehicle owner.

at 151,000 miles Oxford, MS Fire

STRUCTURE:BODY

HUSBAND DROVE CAR ALL DAY LONG WITH NO ISSUE. THE CAR WAS RUNNING FINE. HE PARKED IT ABOUT 10PM. WE ALL WENT TO BED. AT 3:15 AM WE WERE AWAKENED BY NEIGHBORS SCREAMING OUR CAR WAS ON FIRE. IT HAD STARTED ON FIRE. NOT SURE WHY OR HOW, WHEN IT WAS RUNNING JUST FINE DURING THE DAY. THE WHOLE FRONT END WAS BURNT UP, THE TIRES WERE MELTED, IT WAS RUINED. THE FIRE SCORCHED PART OF THE HOUSE ON THE FRONT. IT WAS PARKED IN FRONT OF THE GARAGE AND MELTED AWAY SOME OF THE SIDING AND THE DOOR.

NHTSA complaint #10477155 — an unverified report by a vehicle owner.

at 45,000 miles Manville, RI

STRUCTURE:BODY

TL* THE CONTACT OWNS A 1997 FORD EXPEDITION. THE CONTACT STATED THAT THE FUEL TANK STRAPS FRACTURED AS A RESULT OF CORROSION. THE CONTACT MENTIONED THAT THE FRAME ON THE DRIVER SIDE WAS ALSO AFFECTED BY CORROSION. THE VEHICLE WAS TAKEN TO THE DEALER WHO VERIFIED THE FAILURE AND ADVISED THAT THE VEHICLE COULD NOT BE REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED IN ANY RECALLS. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 45,000.

NHTSA complaint #10430545 — an unverified report by a vehicle owner.

at 156,000 miles Batavia, OH

STRUCTURE

TL* THE CONTACT OWNS A 1997 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING 5 MPH OVER A SMALL BUMP IN THE ROAD, THE SPARE TIRE DETACHED FROM UNDERNEATH THE VEHICLE. THE CONTACT EXAMINED THE VEHICLE AND NOTICED THAT THE CABLE WHICH HELD THE SPARE TIRE IN PLACE FRACTURED DUE TO RUST. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND REFERRED THE CONTACT TO NHTSA. THE FAILURE AND CURRENT MILEAGES WERE 156,000.

NHTSA complaint #10419792 — an unverified report by a vehicle owner.

at 130,000 miles Battle Ground, WA

STRUCTURE

WHILE DRIVING DOWN THE HIGHWAY A NORMAL SPEED THE SPARE TIRE ON MY EXPEDITION FELL OFF WHEN THE CABLE HOLDING THE TIRE UP SEEMED TO HAVE BROKE. MY VEHICLE RAN OVER THE TIRE AND I COULD SEE THE SPARE BOUNCING WILDLY DOWN THE ROAD. FORTUNATELY, NO OTHER CARS HIT THE TIRE BUT IT WAS EXTREMELY CLOSE SINCE A CAR JUST PASSED FROM THE OTHER DIRECTION AND THERE WOULD HAVE BEEN NO WAY THEY COULD HAVE MISSED THE BOUNCING TIRE IN THE ONCOMING LANE. FORD DOES NOT KNOW HOW CLOSE THEY CAME TO KILLING INNOCENT PEOPLE. THE ROAD WAS SMOOTH WITHOUT BUMPS, THE TIRE JUST FELL OFF. TO MY KNOWLEDGE, WE HAVE NEVER USED THE SPARE TIRE ON THIS VEHICLE.

NHTSA complaint #10399202 — an unverified report by a vehicle owner.

at 136,000 miles Orem, UT

STRUCTURE

OUR SPARE TIRE THAT WAS MOUNTED UNDERNEATH THE CAR, -FELL OFF- WHILE DRIVING THROUGH A RESIDENTIAL NEIGHBORHOOD. THE CABLE "BROKE" THAT WAS HOLDING IT IN PLACE UNDERNEATH THE CAR. THANK GOODNESS WE WERE NOT ON THE FREEWAY. IT WILL COST $100. TO REPAIR.

NHTSA complaint #10319219 — an unverified report by a vehicle owner.

at 130,000 miles Hendersonville, TN

STRUCTURE

THE CHILD SAFETY DOOR LOCKS ON THE REAR DOORS OF OUR 1997 FORD EXPEDITION WILL GRADUALLY MOVE THEMSELVES FROM THE OFF TO THE ON POSITION, PREVENTING THE REAR PASSENGERS FROM BEING ABLE TO EXIT WITHOUT SOMEONE OPENING THE DOOR FROM THE OUTSIDE. HAVE ATTEMPTED TO TAPE THE LOCKS IN THE OFF POSITION, BUT THIS HAS NOT WORKED.

NHTSA complaint #10231265 — an unverified report by a vehicle owner.

at 130,000 miles LOS Angeles, CA

STRUCTURE:BODY:HOOD

TL*THE CONTACT OWNS A 1997 FORD EXPEDITION. WHILE IT WAS RAINING, WATER BEGAN TO DRIP ON THE DRIVER'S LEG. THE WATER CAME FROM UNDER THE DASHBOARD ON THE DRIVER'S SIDE. THE CONTACT INSPECTED THE VEHICLE AND DETERMINED THAT THE WATER ENTERED THROUGH THE AIR VENT DUCT LOCATED OUTSIDE THE VEHICLE BY THE WINDSHIELD. THE STEREO AND INSTRUMENT PANEL MALFUNCTIONED WHILE THE VEHICLE WAS PARKED. THE CONTACT SMELLED SOMETHING BURNING. THE VEHICLE WOULD NOT RESTART. THE MANUFACTURER STATED THAT THE VENT DUCT NEEDED TO BE REPLACED. THE CURRENT AND FAILURE MILEAGES WERE 130,000.

NHTSA complaint #10212429 — an unverified report by a vehicle owner.

at 80,034 miles Greensboro, NC

STRUCTURE

TL*THE CONTACT OWNS A 1997 FORD EXPEDITION. THE CONTACT STATED THAT THE FINISH ON THE REAR OF BOTH EXTERIOR SIDE MIRRORS IS PEELING. HE CAN SEE THE PRINTED CIRCUIT BOARD AS A RESULT OF THE FAILURE. THE DEALER STATED THAT THEY WILL REPAIR THE MIRRORS AT THE CONTACTS EXPENSE. THE CURRENT AND FAILURE MILEAGES WERE 80,034. UPDATED 09/26/07

NHTSA complaint #10201028 — an unverified report by a vehicle owner.

at 153,000 miles Madison, WI

STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS

1997 FORD EXPEDITION - THE HINGES ON REAR GLASS LIFTGATE BROKE / FRACTURED CAUSING REAR WINDOW GLASS TO DISCONNECT FROM THE VEHICLES AND CRASH TO THE GROUND AND SHATTER. THIS SOUNDS VERY SIMILAR TO THE RECALL ALREADY IN EFFECT FOR 2002 FORD EXPLORERS NHTSA CAMPAIGN #04V442000.

NHTSA complaint #10152810 — an unverified report by a vehicle owner.

at 151,000 miles Dayton, OH

STRUCTURE:BODY:HATCHBACK/LIFTGATE

HINGES COMPLETELY FAILED/BROKEN ON LIFTGATE WINDOW OF 1997 FORD EXPEDITION. WINDOW HANGING PRECARIOUSLY BY LATCH ALONE. COULD EASILY HAVE FALLEN/SHATTERED AND INJURED CHILDREN OF OWNER RIDING IN 3RD SEAT. THIS MANUFACTURING DEFECT ACKNOWLEDGED AND SAFETY RECALLED IN EXPLORERS ALREADY.

NHTSA complaint #10144170 — an unverified report by a vehicle owner.

at 65,000 miles Massapequa, NY

STRUCTURE:BODY:ROOF AND PILLARS

PAINT AND FINISH ON ROOF OF VEHICLE PEELING, CRACKING, FLAKING OFF - OXIDATION FROM RUST, RUINING ENTIRE OUTER CAR SURFACE - HAVE BEEN ADVISED THAT PRIMER COAT WAS EITHER MISSED OR SKIMPED DURING THE PRODUCTION PROCESS... FORD WILL NOT ADDRESS THIS ISSUE - ONE MALE REP FROM FORD STATED: "THE PAINT JOB IS ONLY SUPPOSED TO LAST 2 YEARS" NOT AN ACCEPTABLE ANSWER...ALSO, CHILD SAFETY LOCKS ENGAGE THEMSELVES, THUS PREVENTING OCCUPANTS IN REAR SEATS TO EXIT VEHICLE, CAN CAUSE INJURY OR DEATH IN AN EMERGENCY SITUATION... ALSO, VEHICLE REAR WHEELS AND OR AXELS "CHATTER" AT LOW SPEED TURNS... ALSO, AN AUDIBLE HUM IN VEHICLE AT NORMAL HIGHWAY SPEEDS...ALSO, AUDIBLE SQUEAKING FROM INTERIOR SIDE PANELS...FORD DEALER STATES: CAUSE CANNOT BE LOCATED...ALSO, LEATHER SEATS HAVE CRACKED AND SHOW SIGNS OF ABNORMAL WEAR - THIS IS APPARANT IN ALL LEATHER SEAT COVERINGS BUT ESPECIALLY IN THE FRONT "BUCKET" OR "CAPTAIN" SEATS...FORD STATES WARRANTY FOR VEHICLE NO LONGER COVERS -ENGINE HAS HAD SEVERAL EPISODES OF "MISFIRING" OF "REVVING" ON IT'S OWN - HAS BEEN EXPLAINED AWAY AS A "COMPUTER" PROBLEM OR A "SENSOR" PROBLEM - ALWAYS AT COST TO CONSUMER..."CHECK ENGINE" LIGHT HAS COME ON ON NUMEROUS OCCASIONS, USING PREVIOUS EXPLANATIONS AS STATED PREVIOUSLY. HAVE NUMEROUS INVOICES FOR REPLACEMENTS OF SENSORS, COMPUTER CHIPS, ETC.

NHTSA complaint #10088859 — an unverified report by a vehicle owner.

at 69,000 miles Pampa, TX

STRUCTURE:BODY:DOOR

BLEND DOOR IS BROKEN ON MY 1997 FORD EXPEDITION.

NHTSA complaint #10032950 — an unverified report by a vehicle owner.

at 76,000 miles Hamilton, OH

STRUCTURE:BODY

CONSUMER STATES THAT RUNNING BOARD LIGHT DOES NOT LIGHT UP. CAUSE UNKNOWN.

NHTSA complaint #10029445 — an unverified report by a vehicle owner.

Billings, MT

STRUCTURE:BODY:DOOR

AFTER STARTING VEHICLE AND PUTTING IT IN GEAR, DOOR SHOULD AUTOMATICALLY LOCK, BUT IT DOESN'T. *AK CONSUMER STATES THAT HER DAUGHTER ALMOST FELL OUT OF THE VEHICLE BECAUSE OF THIS.

NHTSA complaint #8012496 — an unverified report by a vehicle owner.

Johnstown, PA

STRUCTURE:BODY

CABLE AND HOUSING BROKE JUST FORWARD OF FIRE WALL. POSSIBLE LIFE THREATENING INCIDENT.

NHTSA complaint #744815 — an unverified report by a vehicle owner.

Atlanta, GA

STRUCTURE:BODY:HOOD

TURNING RT AFTER A STOP, I BEGAN TO ACCELERATE. INSTANTLY THE VEHICLE BEGAN TO LISP TO THE LEFT AND TRAVEL ACROSS THE CENTER LANE. APPLYING THE BRAKES I COULD NOT TURN BACK INTO THE RT LANE. THE LEFT DRIVERS MIRROW WAS RIPPED OFF AS IT CLIPPED A NEIGHBORS LAWN POLE. STANDING I STILL COULD NOT TURN THE VEHICLE. IT STOPPED. NOT ABLE TO EXIT THE DRIVERS DOOR, I DID THE PASSENGERS. INSPECTING, THE LEFT FRONT WHEEL WAS GONE. TOWED TO BEAUDRT FORD THE VEHICLE HAD TWICE THE DAMAGE AS AT THE SCENE. ( PICTURES WERE TAKEN AT BOTH PLACES). ASK IF THERE WERE ANY RECALLS, I WAS TOLD NO, 4 TIMES. THIS IS UNTRUE. I HAVE BEEN FORCED TO ALLOW BEAUDRY TO FIX MY VEHICLE AS THEY TELL ME THEY CANNOT GET ANY FORD ENGINEERS TO INSPECT THE CAR. THIS SUV FELL APART. 152,000 OF THE SAME YEAR 4X4S WERE RECALLED.

NHTSA complaint #725000 — an unverified report by a vehicle owner.

Bowling Green, KY

STRUCTURE:BODY:DOOR

THE DOOR JAM SWITCH FAILED TO WORK PROPERLY. THE SWITCH SENSORS THINKS DOOR IS OPEN WHEN IT'S NOT. ALSO, DOME LIGHT IN FRONT WOULD REMAIN ON & WOULD RUN THE BATTERY DOWN. TOOK VEHICLE TO DEALERSHIP & MECHANIC INDICATED THE PROBLEM WAS REPAIRABLE, BUT NOT UNDER WARRANTY.

NHTSA complaint #855639 — an unverified report by a vehicle owner.

Vallejo, CA

STRUCTURE:BODY

THE VEHICLE HAS CRACKS DEVELOPING ON THE ROOF ON BOTH SIDES. VEHICLE HAS BEEN REMEDIED.

NHTSA complaint #854071 — an unverified report by a vehicle owner.

Vancovuer, AK

STRUCTURE:FRAME AND MEMBERS

TRANSMISSION WOULD NOT SHIFT UP OR DOWN, REPAIRED AS PER TSB 980920, THEN REPLACED.GEAR SHIFTER WOULD NOT RELEASE FROM PARK, RE-STARTED MANY TIMES AND EVENTUALL ABLE TO SHIFT.ESSENTIALLY OVER THE COURSE OF 6 VISITS THE ENTIRE COMPONENT HAS BEEN REPLACED AND IS NOW RETURNED.FRONT FENDERS WERE CURLED IN, PAINT DEFECTS WITH RUST SPOTS AND PAINT CLUMPS.

NHTSA complaint #713725 — an unverified report by a vehicle owner.

Hill AFB, UT

STRUCTURE:BODY

THE SUNROOF LEAK HAS CAUSED WATER TO ENTER ABOVE THE HEADLINER AND SHORT OUT THE OVERHEAD CONSOLE/INTERIOR LIGHTS

NHTSA complaint #710706 — an unverified report by a vehicle owner.

Placentia, CA

STRUCTURE:BODY:DOOR

PASSENGER DOOR HANDLE CAME OFF.

NHTSA complaint #607868 — an unverified report by a vehicle owner.

Terrace, AK Crash 1 injured

STRUCTURE:FRAME AND MEMBERS

WHEN BRAKES WERE DEPRESSED THE ACCELERATOR FLOORED ITSELF, PASSENGER WITNESSED FOOT ON BRAKE AND NOT THE THROTTLE. PASSENGER SIDE SEAT BELT DID NOT WORK, AND NOT AIR BAGS DEPLOYED. THE VEHICLE FRAME WAS BENT FROM THE CRASH.

NHTSA complaint #704504 — an unverified report by a vehicle owner.

Saint Mari, ID

STRUCTURE:BODY

VEHICLE DESIGN IS TOP HEAVY WITH VERY SENSITIVE POWER STEERING, CREATING AN OVER STEERING PROBLEM, DUE TO DESIGN FLAWS THE VEHICLE LOST CONTROL IN ICE AND ROLL OVER OCCURRED.

NHTSA complaint #529925 — an unverified report by a vehicle owner.

Lodi, NJ

STRUCTURE:FRAME AND MEMBERS

CHASSIS CRACKED.

NHTSA complaint #543180 — an unverified report by a vehicle owner.

Lodi, NJ

STRUCTURE:FRAME AND MEMBERS

CHASSIS CRACKED.

NHTSA complaint #542992 — an unverified report by a vehicle owner.

Other 1997 Ford Expedition problems

← Full 1997 Ford Expedition report