FaultScore

2005 Ford Expedition body problems

15 of the 452 complaints about the 2005 Ford Expedition are about the body and structure — 3% of everything reported for this model year. Half of the failures with a mileage on record happened before 49,000 miles.

A

15

Complaints

0

Crashes

0

Fires

0

Injuries

Exactly what failed

Body 9 60.0%
Structure 5 33.3%
Hatchback/Liftgate 1 6.7%

Body & Structure across every Ford Expedition year

1997 38 9.6%
1998 26 6.6%
1999 22 5.6%
2000 48 12.1%
2001 25 6.3%
2002 14 3.5%
2003 32 8.1%
2004 25 6.3%
2005 15 3.8%
2006 19 4.8%
2008 34 8.6%
2010 10 2.5%
2011 10 2.5%
2012 15 3.8%
2018 13 3.3%
2019 11 2.8%
2020 17 4.3%
2021 10 2.5%
2022 12 3.0%

What owners said

Filed with NHTSA, in their own words.

at 100,000 miles Waynesburg, KY

STRUCTURE:BODY

ALUMINUM BODY PANELS ARE CORRODING UNDERNEATH THE PAINT, CAUSING BUBBLING, FLAKING, AND CHIPPING OF THE PAINT. THIS IS NOT CAUSED NATURALLY, THIS IS A FAILURE ON THE PART OF FORD AND THEIR QUALITY CONTROL. THE ALUMINUM UNDERNEATH WAS CONTAMINATED FROM THE FACTORY WITH IRON CAUSING CORROSION. WHILE KNOWING ABOUT THIS PROBLEM, THEY FAILED TO ISSUE A RECALL.

NHTSA complaint #11035455 — an unverified report by a vehicle owner.

at 160,000 miles Marietta, PA

STRUCTURE:BODY

THE PAINT IS PEELING ON THE EXTERIOR AND INTERIOR IN LARGE PATCHES FOR NO OBVIOUS REASONS INCLUDING RUST OR ENVIRONMENTAL FACTORS LIKE BEING CLOSE TO SALT WATER. THE PEELING PAINT IS PRIMARILY ON THE BACK HATCH BUT ALSO SOME PAINT BUBBLING IS OCCURRING ON A FEW OTHER SMALL SPOTS ON THE VEHICLE. THERE IS ALSO EVIDENCE OF SIGNIFICANT LEAKS OF WATER INTO THE BODY BUT NO OBVIOUS POINTS OF ENTRY.

NHTSA complaint #11032178 — an unverified report by a vehicle owner.

Indianapolis, IN

STRUCTURE:BODY

TRANSMISSION BAD ,PAINT COME OUT SOME AREAS, REPLACE ALL THE SPARK PLUGS

NHTSA complaint #10862924 — an unverified report by a vehicle owner.

at 50,000 miles Amherst, NY

STRUCTURE:BODY

PAINT ON TAILGATE IS PEELING AND BUBBLING.

NHTSA complaint #10648536 — an unverified report by a vehicle owner.

at 110,000 miles Apple Valley, CA

STRUCTURE

PAINT IS CRACKING.

NHTSA complaint #10641154 — an unverified report by a vehicle owner.

at 71,000 miles Herndon, VA

STRUCTURE

THE AIR CONDITIONING UNIT IS LEAKING EXCESSIVE AMOUNTS OF WATER UNDER THE CARPET AND THE WATER IS POOLING UNDER THE RUG AND FLOWING INTO THE CHANNEL WHERE THE WIRING HARNESS IS LOCATED. THIS WIRING HARNESS DOES NOT LOOK TO BE PROTECTED FROM WATER AND IT IS A MATER OF TIME BEFORE THE INSULATION ON THIS WIRE BREAKS DOWN AND SHORTS OUT TO THE FRAME.

NHTSA complaint #10466950 — an unverified report by a vehicle owner.

Janesville, MN

STRUCTURE:BODY

MY 2005 FORD EXPEDITION WITH JUST 62,000 MILES ON IT HAS CHIPPING AND BUBBLING PAINT ON THE REAR LIFT GATE AND THE HOOD. TALKED TO MY LOCAL FORD DEALER AND THEY SAID THAT THEIR WAS AN ISSUE WITH THE ALUMINUM PRIOR TO PAINTING THESE TWO PARTS AT THE FACTORY. FORD IS NOT STANDING BEHIND THIS DEFECT.

NHTSA complaint #10426947 — an unverified report by a vehicle owner.

at 48,000 miles Columbus, OH

STRUCTURE:BODY

PAINT IS BUBBLING AND PEELING OFF HOOD AND TAILGATE OF 2005 FORD EXPEDITION EDDIE BAUER EDITION.

NHTSA complaint #10352657 — an unverified report by a vehicle owner.

at 39,000 miles Catlettsburg, KY

STRUCTURE:BODY

TL*THE CONTACT OWNS A 2005 FORD EXPEDITION. HE STATED THAT THE PAINT ON THE TRUNK AND HOOD OF THE VEHICLE WERE COVERED WITH RUST AND BEGAN PEELING. THE VEHICLE WAS TAKEN TO THE DEALER WHO TOOK PICTURES OF THE VEHICLE AND MAILED THEM TO THE FORD MANUFACTURER. THE MANUFACTURER STATED RESPONDED TO THE PHOTOS STATING THAT THEY WOULD NOT REPAIR THE VEHICLE BECAUSE HE WAS THE SECOND OWNER. THERE WERE NO RELATED RECALLS. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 39,000.

NHTSA complaint #10349003 — an unverified report by a vehicle owner.

at 45,000 miles Canton, MI

STRUCTURE:BODY

I HAVE A 2005 FORD EXPEDITION THAT HAS PAINT BUBBLING IN DIFFERENT AREAS. I DID SOME RESEARCH ON-LINE AND FOUND THAT FORD ISSUED A TECHNICAL SERVICE BULLETIN 04-25-1 IN 2004 AND ANOTHER BULLETIN 06-25-1 IN 2006 THAT EXPLAINS THAT PRIOR TO PAINTING, IRON PARTICLES CONTAMINATED THE ALUMINUM PANEL WHICH CAUSES THE PAINT BUBBLES DOWN THE ROAD. IN MY RESEARCH ON-LINE, I FOUND THAT FORD IS NOT TAKING CARE OF THEIR CUSTOMERS, BUT SOME DEALERS ARE COVERING SOME OF THE REPAIRS UNDER A "GOODWILL POLICY". I CONTACTED A LAWYER THAT SPECIALIZES IN LEMON-LAW, AND HE SUGGESTED I FILE THIS COMPLAINT. HE SAYS IF ENOUGH PEOPLE COMPLAIN, IT MAY FORCE FORD TO TAKE ACTION AND TAKE CARE OF THEIR CUSTOMERS. I DID CONTACT MY DEALERSHIP, AND THEY SAY THEY NEVER HEARD OF THIS PROBLEM. I AM PAST MY 3 YEAR WARRANTY, SO THEY SAY IT IS NOT COVERED.

NHTSA complaint #10284098 — an unverified report by a vehicle owner.

at 102,000 miles Saint Louis, MO

STRUCTURE

2005 FORD EXPEDITION, PAINT CRACKING AND PEELING ON THE ROOF. OF COURSE I DID NOT NOTICE IT TILL 102,000 MILES. I DID TAKE IT TO THE DEALER AND THEY BASICALLY TOLD ME THAT FORD WOULD NOT HAVE FIXED IT 100% ANYWAY. THEY DO A ONE-THIRD (FORD), ONE-THIRD (DEALER), ONE-THIRD (CUSTOMER) PAYS. I FIND THIS VERY UNACCEPTABLE. YOU BUY A $60+++ VEHICLE AND THE PAINT HOLDS NO GUARANTEE. I GUESS I'M LUCKIER THAN THE OTHER GUY THOUGH, YOU REALLY DON'T NOTICE THE ROOF. THE DEALER SAID IT WOULD BE ABOUT A $1500 REPAINT. I PLAN ON CHIPPING IT OFF AS MUCH AS I CAN, SANDING IT AND THEN GETTING SOME BLACK PLASTISOL COATING. LUCKILY AGAIN MY EXPEDITION IS BLACK AND THE PROBLEM IS BETWEEN THE LUGGAGE RACK RUNNERS AND SUNROOF.

NHTSA complaint #10284085 — an unverified report by a vehicle owner.

at 38,000 miles Cliton Twp., MI

STRUCTURE:BODY

THE PAINT IS BUBBLING AND PEELING ON THE HOOD AND REAR LIFT GATE. THIS PROBLEM STARTED AND KEEPS GETTING WORSE. THE PAINT HAS ALREADY CAME OFF IN A 1 INCH SECTION. I COULD SEND I A PIECE OF THE PAINT TO A LAB IF NEEDED. CAR WAS NEVER IN ACCIDENT OF RE-PAINTED.

NHTSA complaint #10280309 — an unverified report by a vehicle owner.

at 37,000 miles Taylor Ridge, IL

STRUCTURE:BODY:HATCHBACK/LIFTGATE

I HAVE A 2005 EXPEDITION EDDIE BAUER AND THE LIFT GATE WILL OPEN ON OCCASION. THE DEALER CANNOT FIND ANYTHING WRONG TO CAUSE THIS BUT IS AWARE OF OTHER COMPLAINTS. I BOUGHT THE VEHICLE BRAND NEW AND STARTED TO ENCOUNTER THIS PROBLEM AT 37,000 MILES WHEN THE WARRANTY RAN OUT. I AM AFRAID THIS WILL HAPPEN WHILE I AM TRANSPORTING MY DOGS TO A DOG SHOW AND THEIR CRATES WILL BE THROWN OUT OF THE REAR ONTO THE HIGHWAY.

NHTSA complaint #10277089 — an unverified report by a vehicle owner.

at 43,000 miles Andalusia, IL

STRUCTURE

FORD EXPEDITION PAINT. I PURCHASED A NEW 2005 FORD EXPEDITION EDDIE BAUER EDITION IN 5/2005 FROM A CAR DEALER. THE 36000/3 YEAR WARRANTY HAS EXPIRED AND THE PAINT IS BLISTERING ON THE TAILGATE. I CALLED DEALER AND THEY SAID IT IS A MANUFACTURING DEFECT AND THEY WILL NOT PAY FOR IT BUT IT WILL DO NO GOOD TO FIX IT UNLESS THE ENTIRE TAILGATE IS REPLACED WITH STEEL. THERE IS A SERVICE BULLETIN OUT ON THIS ISSUE AND THEY ARE NOT STANDING BEHIND IT.

NHTSA complaint #10232174 — an unverified report by a vehicle owner.

Orlando, FL

STRUCTURE

2005 FORD EXPEDITION WITH FACTORY DEFECTS CUSTOMER STATES THAT THE CAR SOMETIMES SHOCKS THE BODY WHILE GOING THROUGH THE CAR WASH**CC 08/14/07 ADD TO CUSTOMER SENT IN ADDITIONAL INFO**NAR**CC THE CONSUMER STATED PLEASE ASSIST IN RETRIEVING THE $29,000 PAID OUT FOR THE VEHICLE AS THEY HAVE LEARNED THE VEHICLE IS NOT A NEW VEHICLE BUT WAS USED AND WAS SERIOUSLY DAMAGED. THE CONSUMER STATED IF IT RAINS OR GOES THROUGH A CAR WASH THERE IS AN ELECTRICAL SHOCK AND RUNNING THE VIN NUMBER INDICATES THAT THIS INFACT IS A USED VEHICLE NOT A NEW VEHICLE AS STATED BY THE DEALER. THE CONSUMER STATED THE ROOF SHAKES BADLY.

NHTSA complaint #10200295 — an unverified report by a vehicle owner.

Other 2005 Ford Expedition problems

← Full 2005 Ford Expedition report