2019 Ford Expedition fuel system problems

FUEL SYSTEM, GASOLINE

The contact owns a 2019 Ford Expedition. The contact received notification of NHTSA Campaign Number: 25E070000 (Power Train); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that the transmission was slipping while driving and shifting into gear, and an unknown warning light was flashing. Additionally, the contact stated that while driving at various speeds on uneven pavement or over a minor bump in the roadway, the rear of the vehicle was jumping and the vehicle became slightly unstable, causing occupants or items in the rear passenger’s seats to bounce. Additionally, the contact stated that the vehicle made an abnormal rattling sound at start-up. The contact stated that the fuel pump was only pumping fuel at 33% and DTC: P00C6 was retrieved. The vehicle was taken to the dealer, where it was diagnosed and determined that the timing chain was stretched, and the valve cover was leaking. Additionally, the vehicle was diagnosed with the left catalytic converter, rear shocks and struts, timing chain, valve covers, fuel pump, and transmission failures. The parts were replaced. The manufacturer was not made aware of the failure. The failure mileage was approximately 105,000.

NHTSA complaint #11701638 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

In June 2024, my 2019 Ford Expedition experienced serious transmission and powertrain problems. Diagnostic testing identified catalyst efficiency codes (P0430), and I was given a repair estimate that included catalytic converter replacement. The vehicle also displayed repeated “Service Engine Soon” and “Powertrain Malfunction/Reduced Power” warnings. Because the vehicle became undrivable and the repair costs were unaffordable, I was forced to release it to auction in June 2024, resulting in a significant financial loss. In April 2025, Ford issued Recall 24E13 acknowledging that PCM programming errors could falsely trigger catalyst efficiency codes (such as P0430), potentially leading to unnecessary catalytic converter replacements, exactly the condition my vehicle experienced. This recall defect directly contributed to the loss I suffered, as I still owed about $11,000 on the vehicle when I could no longer use it. I have already opened a case with Ford (Case #CXH05645573C2W6R6), but I have not received meaningful assistance. When I contacted Ford Customer Service, I was not offered escalation or resolution. I was only told to call another phone number, which left my case unresolved. I respectfully request that NHTSA review Ford’s handling of this defect, including the financial impact on owners like myself who incurred substantial losses before the recall was announced.

NHTSA complaint #11689464 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

My transmission started losing power on acceleration, hard jerk/bang when shifting into gear, transmission slipping, loss of power between shifts

NHTSA complaint #11671597 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

Vehicle randomly downshifts into first gear and get stuck in higher gears, allowing no acceleration, causing serious traffic accident

NHTSA complaint #11613848 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

The 10R80 transmission started delayed shifts between 8,9,10. After 50 miles the issue spread to the lower gears. When going from 3rd to 4th or 5th the engine speeds up vehicle loses speed. To recover let your foot off the gas and then apply gas very gently. After another 50 miles shifting became more erratic, sometimes with a load clunk. My safety has been at risk because you cannot count on the vehicle to do a smooth acceleration during a traffic merge. If you are in a lineup doing a merge suddenly you cannot keep pace because the transmission is shifting erratically. The vehicle has been at the dealer from October 3rd within in line for repair. They have stated Ford is just overwhelmed with 10R80 repairs. Based upon public information the Ford 10R80 transmission has some major flaws. Received an orange wrench message telling me repairs are required. I know that by its behavior. Filed a case with Ford Customer Care program, so far no help.

NHTSA complaint #11550892 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

My truck does this during, gears shifts 3-4- them 3,4,t complete gri g like people noise somewhere around 15 mph - 20 mph. Happens 80% of the time when I'm slowing down coming around a curve on a slight inclin, 5gear sounds like it's grinding in then it dowm shifts to 4th and slows down very fast..then downs hard shift with clunk upto 5th when speeding up after that slight turn . Seem to get worse after 95,500 miles

NHTSA complaint #11541064 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

My 2019 Ford Expedition is experiencing engine shudder. This started about 3 weeks ago and is starting to happen more and more.

NHTSA complaint #11511832 — an unverified report by a vehicle owner.

FUEL SYSTEM, OTHER:DELIVERY:FUEL PUMP

The contact owns a 2019 Ford Expedition. The contact took the vehicle for an oil changed was informed that the high-pressure fuel pump had caused the fuel and oil to mix. The failure was related to NHTSA Campaign Number: 18V392000 (Fuel System, Gasoline) however, the VIN was not included. The vehicle had not been repaired. The manufacturer was made aware of the failure and opened a case regarding the failure. The approximate failure mileage was 83,000.

NHTSA complaint #11492717 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

FOLLOWED SEMI INTO DEALER SERVICE PARKING LOT. SEMI TURNED LEFT SO MOVED FORWARD TO JOIN LINE OF CARS INTO SERVICE BAY. WHILE COMING TO STOP, SEMI ON LEFT BACKED UP AND COMING RIGHT FOR ME. AT MY STOPPING, AUTO ENGINE SHUT OFF TURNED OFF ENGINE AS WAS TRYING TO SHIFT TO REVERSE. BY TIME ENGINE TURNED BACK ON, ACKNOWLEDGED REVERSE, ENGAGED REVERSE, RESPONDED TO ACCELERATOR BEING PUSHED, GEAR ENGAGED, THE TRUCK WAS ABOUT TO HIT ME AS DRIVER DID NOT SEE ME. LUCKILY DRIVER NOTICED AND SLAMMED ON BRAKES. BY THIS TIME, VEHICLE WAS STILL TRYING TO MOVE SO IF TRUCK DID NOT STOP, I WOULD HAVE BEEN HIT. AUTO STOP OF ENGINE IS A DANGEROUS FEATURE. WHILE MAY WORK AT A TRAFFIC LIGHT, IN A SITUATION REQUIRING QUICK RESPONSE, TOO MANY STEPS TO TURN VEHICLE ON AND ENGAGE A CHANGE OF DIRECTION. FORD HAS A FEATURE TO TURN OFF MANUALLY, BUT SHOULD BE ALLOWED TO TURN OFF ALL THE TIME. IF VEHICLE SHUTS DOWN IN EMERGENCY SITUATION AS THIS, A PERSON COULD BE KILLED. THIS EVENT WAS VIEWED BY SEVERAL PEOPLE AND ALL I COULD SAY WAS COULD NOT MOVE AS VEHICLE DID NOT RESPOND QUICKLY ENOUGH. EMISSIONS ARE NOT MORE IMPORTANT TO PEOPLE'S LIVES AND THIS FEATURE NEEDS TO BE REMOVED OR ALLOWED TO BE OVERRIDDEN.

NHTSA complaint #11339889 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

FRONT FUEL TANK STRAP BOLT CAME OUT CAUSING THE FUEL TANK TO DROP FROM THE VEHICLE. THE DEALER FOUND ZERO DAMAGE OR ANY REASON FOR THE FAILURE. THE SERVICE WRITER TELLS ME THE PROBABLE CAUSE WAS AN ASSEMBLY LINE ISSUE WHERE THE BOLT WAS NOT TIGHT ENOUGH.

NHTSA complaint #11221380 — an unverified report by a vehicle owner.