FaultScore report

2019 Ford Expedition problems

Owners have filed 640 complaints about the 2019 Ford Expedition with NHTSA between 2019 and 2026. The largest single group is the transmission & drivetrain. Across this model's run it ranks 9 of 30 worst.

C

59/100

CleanWorst

Measured against the other years of the Ford Expedition, never against another car.

How this is worked out

The numbers

640

Complaints

10

Crashes reported

5

Fires reported

41

Injuries reported

73,000 mi

Median mileage at failure

Half of reported failures happened before this

16%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

NHTSA overall crash rating

From the agency's own crash tests

20

Safety recalls

11 US, 9 Canadian

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 80 vs 50 Severity 45 vs 50 Early failure 27 vs 50
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 80
Against the median year of the Ford Expedition. 50 means typical for this model; 100 means roughly double.
Severity — 45
8.8% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — 27
16% of failures with a mileage on record happened under 36,000 miles, against a national rate of 29%.

How 2019 compares with every other Ford Expedition

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 2019 Ford Expedition

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

1 crashes, 0 fires · median 75,000 mi

Engine & Cooling 139 21.7%

Median failure at 74,500 miles

Seat Belts 98 15.3%

1 crashes, 2 fires · median 79,500 mi

2 crashes, 1 fires · median 14,146 mi

Airbags 21 3.3%

2 crashes, 0 fires · median 85,000 mi

0 crashes, 1 fires · median 58,750 mi

Suspension 15 2.3%

Median failure at 57,687 miles

0 crashes, 1 fires · median 72,000 mi

1 crashes, 0 fires · median 66,500 mi

1 crashes, 0 fires · median 22,000 mi

Median failure at 47,850 miles

Lights 9 1.4%

Median failure at 160 miles

Brakes 7 1.1%

2 crashes, 0 fires · median 120,000 mi

Windows, Mirrors & Wipers 6 0.9%

Median failure at 98,000 miles

Seats 5 0.8%

Median failure at 4,853 miles

Steering 5 0.8%

Median failure at 29,500 miles

Doors, Latches & Locks 3 0.5%

Median failure at 62,000 miles

Wheels 2 0.3%
Child Seats 1 0.2%

Exactly what failed

NHTSA files every complaint against a named sub-assembly, not just a system. This is the difference between knowing it was "the engine" and knowing which part of it — the list to hand a mechanic.

Body 8 23.5%
Automatic Transmission 6 17.6%
Pretensioner 5 14.7%
Catalytic Convertor 4 11.8%
Crank/Camshaft Position Sensor 3 8.8%
Automatic Emergency Braking 3 8.8%
Adaptive Cruise Control 3 8.8%
Differential Unit 2 5.9%

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

Under 1,000 miles 3 1.3%
1,000 – 9,999 miles 13 5.4%
10,000 – 24,999 miles 9 3.8%
25,000 – 49,999 miles 32 13.4%
50,000 – 74,999 miles 68 28.5%
75,000 – 99,999 miles 62 25.9%
100,000 – 149,999 miles 49 20.5%
150,000+ miles 3 1.3%

NHTSA crash tests

The agency crash-tested this model year itself. These are its own photographs and star ratings.

Frontal crash test of a 2019 Ford Expedition SUV 4x2

Frontal crash test

Side barrier crash test of a 2019 Ford Expedition SUV 4x2

Side barrier crash test

Side pole crash test of a 2019 Ford Expedition SUV 4x2

Side pole crash test

Photographs taken by NHTSA during its own New Car Assessment Program crash tests of this model year. Public domain.
Configuration Overall Front Side Rollover
2019 Ford Expedition SUV 4x2
20.8% risk
2019 Ford Expedition SUV 4x4
19.3% risk

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Feb 2019 peak 30 Sep 2026

NHTSA investigations into the 2019 Ford Expedition

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

RQ24015 Opened 15 Nov 2024 Closed 23 Jul 2025 SEAT BELTS:PRETENSIONER

Seat Belt Retractor Pretensioner Inadvertent Deployment

On November 22, 2023, the Office of Defects Investigation (ODI) opened Preliminary Evaluation (PE) PE23021 to investigate complaints of front seat belt retractor pretensioner inadvertent deployment in model year (MY) 2019 Ford Expedition vehicles manufactured by Ford Motor Company. Some complaints alleged hearing a loud, explosion-like sound immediately followed by the seat belt tightening around the occupant’s torso area. The complaints did not state that a crash occurred that may have resulted in the deployment of the pretensioner system, suggesting that this deployment was inadvertent or othe...

PE23021 Opened 22 Nov 2023 Closed 29 Jul 2024 SEAT BELTS:PRETENSIONER

Seat Belt Pretensioner Inadvertent Deployment

On November 22, 2023, the Office of Defects Investigation (ODI) opened PE23-021 to investigate instances of seat belt pretensioner inadvertent deployment in model year (MY) 2019 Ford Expedition vehicles manufactured by Ford Motor Company. Some complaints allege hearing a loud, explosion-like sound immediately followed by the seatbelt tightening around the occupant’s torso area. The complaints do not allege a crash occurred that may have resulted in the deployment of the pretensioner system. The investigation revealed certain seatbelt pretensioners may develop corroded squib pins where the brid...

Recalls on the 2019 Ford Expedition

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

United States — NHTSA

26V402000

POWER TRAIN:AUTOMATIC TRANSMISSION

Ford Motor Company (Ford) is recalling certain 2018-2021 Navigator, Expedition, 2020-2021 Explorer, Lincoln Aviator, and 2021 F-150 vehicles. The transmission park pawl may engage while the vehicle is in motion, resulting in park system damage.

Risk: Park system damage may result in a vehicle rollaway, increasing the risk of a crash.

26V368000

STRUCTURE:INTERIOR PANELS:CENTER CONSOLE

Ford Motor Company (Ford) is recalling certain 2018-2024 Expedition vehicles. The chrome plating on the center console may bubble and peel, resulting in sharp edges.

Risk: Vehicle occupants may contact the center console's sharp edges, increasing the risk of injury.

26V344000

SEAT BELTS:PRETENSIONER

Ford Motor Company (Ford) is recalling certain 2018-2022 Expedition and Lincoln Navigator vehicles. The seat belt pretensioner in the driver and/or front passenger seat may inadvertently lock the seat belt, which will not allow the belt to retract or extend.

Risk: Seat belts that do not retract or extend can fail to restrain an occupant as intended, increasing the risk of injury in a crash.

25V886000

ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

Ford Motor Company (Ford) is recalling certain 2019 Expedition vehicles previously repaired incorrectly under recall number 20V263. The "Transmission Not In Park" warning message and associated chime duration are shorter than intended.

Risk: If the driver exits the vehicle without the transmission being shifted into park, unintended vehicle movement may result, increasing the risk of injury or crash.

25V197000

SEAT BELTS:PRETENSIONER

Ford Motor Company (Ford) is recalling certain 2018-2020 Expedition and Lincoln Navigator vehicles. The seat belt pretensioner in the driver and/or front passenger seat may inadvertently lock the seat belt, which will not allow the belt to retract or extend.

Risk: Seat belts that do not retract or extend can fail to restrain an occupant as intended, increasing the risk of injury in a crash.

24V852000

EQUIPMENT:OTHER:LABELS

Ford Motor Company (Ford) is recalling certain 2020-2025 Explorer, Lincoln Aviator, 2020-2024 Escape, Lincoln Corsair, 2018-2024 F-150, Expedition and Lincoln Navigator vehicles. The air bag warning label may be missing from the dashboard. As such, these vehicles fail to comply with the requirement Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

Risk: Without a label that shows the proper restraint usage guidelines, the occupants may have an increased risk of injury in the event of a crash.

24V099000

SEAT BELTS:PRETENSIONER

Ford Motor Company (Ford) is recalling certain 2018-2020 Expedition and Lincoln Navigator vehicles. The seat belt pretensioner in the driver and/or front passenger seat may inadvertently deploy and lock the seat belt, which will not allow the belt to retract or extend.

Risk: Seat belts that do not retract or extend may fail to restrain an occupant as intended, increasing the risk of injury in a crash.

23V420000

EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

Ford Motor Company (Ford) is recalling certain 2018-2023 Expedition and Lincoln Navigator vehicles equipped with third-row seating; and 2019-2023 F-Super Duty F-250, F-350, F-450, and F-550 SuperCab vehicles. The owner's manual does not include instructions for adjusting or removing certain head restraints. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 202, "Head Restraints."

Risk: Without instructions, the head restraints may be improperly adjusted, increasing the risk of injury in the event of a crash.

Canada — Transport Canada

Canada runs its own recall programme, and its campaigns do not always mirror the American ones.

Recall 2026311 33,012 units in Canada

Powertrain

Issue: On certain vehicles, a problem in the transmission could cause the parking pawl to become damaged. As a result, when the transmission is shifted to Park, the vehicle could move if the parking brake is not applied. Safety Risk: A parked vehicle that rolls away could create the risk of an injury or a crash. Corrective Actions: To reduce the safety risk, Ford recommends that you should always use the parking brake when you park until the recall repairs are completed. Ford will notify owners by mail and advise you to take your vehicle to a dealership to update the powertrain control module (PCM) software. The dealer will also inspect and, if necessary, replace any damaged transmission components.

Recall 2026279 16,208 units in Canada

Other

Issue: On certain vehicles, the chrome plating on the center console could bubble and peel. If this happens, sharp edges can be created. Safety Risk: Exposed sharp edges can increase the risk of injury. Corrective Actions: Ford will notify owners by mail and advise you to take your vehicle to a dealership to inspect and, if necessary, replace the center console.

Recall 2026257 13,760 units in Canada

Seats And Restraints

Issue: On certain vehicles, there could be a problem with the driver and/or front passenger seatbelt pretensioner(s). As a result, the airbag warning light could turn on, and the seatbelt pretensioners could deploy without a crash. Note: This recall replaces Transport Canada recall nos. 2024-084 and 2025-164. Vehicles that were repaired under those recalls also require this inspection or repair. Safety Risk: Seat belt pretensioners that don't work properly could create an increased risk of injury. Additionally, seat belt pretensioners that deploy without a crash could startle the driver and increase the risk of a crash. Corrective Actions: Ford will notify owners by mail and advise you to take your vehicle to a dealership to inspect and, if necessary, replace the driver and front passenger seatbelt retractors.

Recall 2025707 55 units in Canada

Powertrain

Issue: On certain vehicles, the recall repairs completed by a Ford dealer during recall 20S21 (Transport Canada recall no. 2020-203) may not have been done correctly. As a result, a second repair is required. On certain vehicles, there is a problem with the warnings to tell a driver that the transmission is not in Park. When the ignition is turned off, with the driver door closed, the message and chime to warn that the transmission is not in Park are only active for 3 seconds. Instead, the chime should sound for 10 seconds and the message should display for 30 minutes. As a result, a driver could exit the vehicle without realizing that the transmission is not in Park. If this happens, the vehicle could roll away. Safety Risk: Unintended vehicle movement could increase the risk of injury and/or a crash. Corrective Actions: Ford will notify owners by mail and advise you to take your vehicle to a dealership to reprogram the instrument panel cluster.

Recall 2025164 3,261 units in Canada

Seats And Restraints

This recall was replaced by Transport Canada recall no. 2026-257. Issue: On certain vehicles, there could be a problem with the driver and/or front passenger seatbelt pretensioner(s). As a result, the airbag warning light could turn on, and the seatbelt pretensioners could deploy without a crash. Note: This recall is an expansion Transport Canada recall no. 2024-084. Certain vehicles repaired under that recall also require this repair. Safety Risk: Seat belt pretensioners that don't work properly could create an increased risk of injury. Additionally, seat belt pretensioners that deploy without a crash could startle the driver and increase the risk of a crash. Corrective Actions: Ford will notify owners by mail and advise you to take your vehicle to a dealership to replace the driver and front passenger seatbelt retractors.

Recall 2024084 2,479 units in Canada

Seats And Restraints

This recall was replaced by Transport Canada recall no. 2026-257. Issue: On certain vehicles, there could be a problem with the driver and/or front passenger seatbelt pretensioner(s). As a result, the airbag warning light could turn on, and the seatbelt pretensioners could deploy without a crash. Safety Risk: Seat belt pretensioners that do not work properly could create an increased risk of injury. Additionally, seat belt pretensioners that deploy without a crash could startle the driver and increase the risk of a crash. Corrective Actions: Ford will notify owners by mail and advise you to take your vehicle to a dealership to replace the driver and front passenger seatbelt retractors. Additionally, the dealer will install a heating, ventilation and air conditioning (HVAC) drain tube if necessary.

Recall 2023341 32,328 units in Canada

Seats And Restraints

Issue: On certain vehicles, the owner's manual doesn't include instructions for how to remove or adjust the head restraint for the centre seating positions. Canadian regulations require this information be included in the owner's manual. Safety Risk: Missing instructions for how to remove or adjust head restraints could increase the risk of injury in a crash. Corrective Actions: Ford will notify owners by mail and provide you with an owner's manual insert with instructions for how to remove and adjust the centre seat head restraints.

Recall 2020203 158 units in Canada

Powertrain

Issue: On certain vehicles, there is a problem with the warnings to tell a driver that the transmission is not in Park. When the ignition is turned off, with the driver door closed, the message and chime to warn that the transmission is not in Park are only active for 3 seconds. Instead, the chime should sound for 10 seconds and the message should display for 30 minutes. As a result, a driver could exit the vehicle without realizing that the transmission is not in Park. If this happens, the vehicle could roll away. Safety Risk: Unintended vehicle movement could increase the risk of injury and/or a crash. Corrective Actions: Ford will notify owners by mail and instruct you to take your vehicle to a Ford dealer to reprogram the instrument panel cluster.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

Aledo, TX 1 injured

SEAT BELTS

I started by 2019 Ford Expedition and was driving through a parking lot at a low speed when there was an explosion sound (comparable to a gun shot over my left shoulder as the driver). My seatbelt pulled in and locked down. My car smelled like a firework had been set off and there was a white-grey powder across my lefts. I immediately stopped and parked my vehicle. I had my passenger move to the back of the car as a safety precaution. It took effort to get the belt to unlatch and off. We moved the vehicle to a safer parking spot and had it towed to David McDavid - FtW. I have a seatbelt burn on my neck. My left shoulder, across my chest, and right hip are very sore today. We received the recall notice the day prior. However, the letter states that: Ford has not issued instructions to stop driving your vehicle…. Had this happened while driving at a faster speed, the incident could have very easily been catastrophic. My concern now is that the dealership is trying to say this is an interior trim concern, and Ford’s customer service could do nothing other than repeat their script that there is no remedy at this time. Their advice lent the consumer to saving receipts for rental and/or repair with faulty parts until the advanced notice becomes an active one. I have no vehicle to drive, I have mild injuries, and we have zero support from Ford. Making matters worse, our dealership is wanting to charge us for inspecting the vehicle and calling it an “interior trim concern”, while listing the seatbelt retractor inspection right after it for free. THESE ARE THE SAME ISSUE.

NHTSA complaint #11761923 — an unverified report by a vehicle owner.

Rogers, AR Crash

AIR BAGS

I was in a collision and the whole front end was crushed but the airbags did not deploy

NHTSA complaint #11761920 — an unverified report by a vehicle owner.

Aledo, TX 1 injured

AIR BAGS

I started by 2019 Ford Expedition and was driving through a parking lot at a low speed when there was an explosion sound (comparable to a gun shot over my left shoulder as the driver). My seatbelt pulled in and locked down. My car smelled like a firework had been set off and there was a white-grey powder across my lefts. I immediately stopped and parked my vehicle. I had my passenger move to the back of the car as a safety precaution. It took effort to get the belt to unlatch and off. We moved the vehicle to a safer parking spot and had it towed to David McDavid - FtW. I have a seatbelt burn on my neck. My left shoulder, across my chest, and right hip are very sore today. We received the recall notice the day prior. However, the letter states that: Ford has not issued instructions to stop driving your vehicle…. Had this happened while driving at a faster speed, the incident could have very easily been catastrophic. My concern now is that the dealership is trying to say this is an interior trim concern, and Ford’s customer service could do nothing other than repeat their script that there is no remedy at this time. Their advice lent the consumer to saving receipts for rental and/or repair with faulty parts until the advanced notice becomes an active one. I have no vehicle to drive, I have mild injuries, and we have zero support from Ford. Making matters worse, our dealership is wanting to charge us for inspecting the vehicle and calling it an “interior trim concern”, while listing the seatbelt retractor inspection right after it for free. THESE ARE THE SAME ISSUE.

NHTSA complaint #11761923 — an unverified report by a vehicle owner.

Aledo, TX 1 injured

UNKNOWN OR OTHER

I started by 2019 Ford Expedition and was driving through a parking lot at a low speed when there was an explosion sound (comparable to a gun shot over my left shoulder as the driver). My seatbelt pulled in and locked down. My car smelled like a firework had been set off and there was a white-grey powder across my lefts. I immediately stopped and parked my vehicle. I had my passenger move to the back of the car as a safety precaution. It took effort to get the belt to unlatch and off. We moved the vehicle to a safer parking spot and had it towed to David McDavid - FtW. I have a seatbelt burn on my neck. My left shoulder, across my chest, and right hip are very sore today. We received the recall notice the day prior. However, the letter states that: Ford has not issued instructions to stop driving your vehicle…. Had this happened while driving at a faster speed, the incident could have very easily been catastrophic. My concern now is that the dealership is trying to say this is an interior trim concern, and Ford’s customer service could do nothing other than repeat their script that there is no remedy at this time. Their advice lent the consumer to saving receipts for rental and/or repair with faulty parts until the advanced notice becomes an active one. I have no vehicle to drive, I have mild injuries, and we have zero support from Ford. Making matters worse, our dealership is wanting to charge us for inspecting the vehicle and calling it an “interior trim concern”, while listing the seatbelt retractor inspection right after it for free. THESE ARE THE SAME ISSUE.

NHTSA complaint #11761923 — an unverified report by a vehicle owner.

at 78,000 miles Crosby, TX 1 injured

SEAT BELTS

The contact owns a 2019 Ford Expedition. The contact received notification of NHTSA Campaign Number: 26V344000 (Seat Belt). The contact stated that while driving 5 MPH with his wife seated in the passenger’s seat, the check engine warning light illuminated. The contact stated that approximately 5 minutes later, the passenger’s seat belt pretensioner exploded. The contact's wife sustained stomach bruises when the seat belt tightened on her stomach, and the contact released the passenger from the seat belt. Medical attention was not needed. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 78,000.

NHTSA complaint #11761393 — an unverified report by a vehicle owner.

Roswell, GA 1 injured

SEAT BELTS

There was a loud bang and the seat belt suddenly tightened unexpectedly while I was driving. I cannot retract the seatbelt and can no longer fasten it.

NHTSA complaint #11758137 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

Chandler, AZ

SEAT BELTS

Our vehicle cannot shift into gear. This results in it jolting, and almost stopping while we are driving. The is a huge safety issue on roads and especially highways. The check engine light is on. We have taken it multiple times to mechanics and have been told this is a transmission issue. We received a transmission safety recall notice a few months back and were hopeful that Ford would fix the issue. However, we were disappointed to hear that the recalled parts aren't even made and will not be available until late 2027. This car has 3 recalls on it and Ford has not been able to fix a single one of them.

NHTSA complaint #11764172 — an unverified report by a vehicle owner.

Chandler, AZ

UNKNOWN OR OTHER

Our vehicle cannot shift into gear. This results in it jolting, and almost stopping while we are driving. The is a huge safety issue on roads and especially highways. The check engine light is on. We have taken it multiple times to mechanics and have been told this is a transmission issue. We received a transmission safety recall notice a few months back and were hopeful that Ford would fix the issue. However, we were disappointed to hear that the recalled parts aren't even made and will not be available until late 2027. This car has 3 recalls on it and Ford has not been able to fix a single one of them.

NHTSA complaint #11764172 — an unverified report by a vehicle owner.

Bennington, NE

SERVICE BRAKES

My vehicle is included in NHTSA recall 26V402. It has already rolled twice after I shifted into park and applied the electronic parking brake. I want these rollaway incidents documented and I want the park system inspected. One time it rolled backward several feet out of the driveway. Luckily, it stopped before it rolled down the street! The second time, it rolled a couple feet backward on a slight incline. This is dangerous! I always apply the parking brake in addition to putting the truck into park. I will need to take it in to a dealer or service center and have it inspected. I just want it documented here that it has happened twice and you are saying there is no remedy.

NHTSA complaint #11763870 — an unverified report by a vehicle owner.

Gales Ferry, CT

POWER TRAIN

The contact owns a 2019 Ford Expedition. The contact stated that while driving at an undisclosed speed, the vehicle failed to accelerate as needed, with the powertrain warning light illuminated. The contact pulled over to the side of the road, shifted to park, and restarted the vehicle, and the vehicle temporarily drove normally. The contact received notification of NHTSA Campaign Number: 26V402000 (Power Train); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The vehicle was not repaired.

NHTSA complaint #11763376 — an unverified report by a vehicle owner.

at 135,772 miles Wichita, KS

POWER TRAIN

The contact owns a 2019 Ford Expedition. The contact received notifications of NHTSA Campaign Numbers: 26V344000 (Seat Belt), 26V368000 (Structure), and 26V402000 (Power Train); however, the parts to do the recall repairs were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that the front driver's side seat belt had deployed. The dealer was contacted and confirmed that parts were not yet available. The manufacturer was not made aware of the issue. The failure mileage was approximately 135,772.

NHTSA complaint #11762780 — an unverified report by a vehicle owner.

at 135,772 miles Wichita, KS

SEAT BELTS

The contact owns a 2019 Ford Expedition. The contact received notifications of NHTSA Campaign Numbers: 26V344000 (Seat Belt), 26V368000 (Structure), and 26V402000 (Power Train); however, the parts to do the recall repairs were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that the front driver's side seat belt had deployed. The dealer was contacted and confirmed that parts were not yet available. The manufacturer was not made aware of the issue. The failure mileage was approximately 135,772.

NHTSA complaint #11762780 — an unverified report by a vehicle owner.

at 135,772 miles Wichita, KS

STRUCTURE

The contact owns a 2019 Ford Expedition. The contact received notifications of NHTSA Campaign Numbers: 26V344000 (Seat Belt), 26V368000 (Structure), and 26V402000 (Power Train); however, the parts to do the recall repairs were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that the front driver's side seat belt had deployed. The dealer was contacted and confirmed that parts were not yet available. The manufacturer was not made aware of the issue. The failure mileage was approximately 135,772.

NHTSA complaint #11762780 — an unverified report by a vehicle owner.

Huntsville, AL

POWER TRAIN

On 8/6/2026, the transmission/powertrain of my 2019 Ford Expedition malfunctioned, causing a complete loss of propulsion. While traveling on a busy mountainous highway with my three children, I stopped in a center turn lane to merge into fast-moving traffic. When I attempted to accelerate, the vehicle would not move. The transmission display showed 4th gear even though the vehicle was stopped. We were stranded in the center turn lane with traffic approaching from both directions, creating a serious collision risk. No accident occurred. This vehicle has a documented history of recurring transmission problems since 2024, including harsh/delayed shifting, bucking, hesitation and jerking, repeatedly involving 4th gear, and even loss of propulsion with the initial 2024 issue. In Jan. 2025, the dealer documented a delayed upshift and harsh bump/buck into 4th gear. In July 2025, the dealer documented hesitation/jerking that was worse going into 4th. The transmission has been removed/disassembled multiple times and has undergone major repairs including CDF drum/internal transmission work, main control/valve body repairs, and most recently torque converter and additional valve body replacement in early 2026. Previous transmission symptoms have been reproduced and verified by the dealer. After the 8/6/2026 incident, the vehicle was taken to the Lincoln dealer. The current repair record documents "complete loss of propulsion with gear stuck in 4th" and delayed shifting surrounding 4th gear. The dealer attempted to reproduce the failure and obtain diagnostic codes but has not been able to duplicate it and reports no codes at this time. I do not recall any warning lights or messages immediately before the failure. The vehicle is available for inspection. Ford has previously been contacted regarding these recurring transmission failures and provided partial assistance with a prior repair.

NHTSA complaint #11761931 — an unverified report by a vehicle owner.

Seneca, SC

POWER TRAIN

I am submitting this complaint regarding an intermittent transmission and loss-of-motive-power issue with my 2019 Ford Expedition equipped with the 10-speed automatic transmission. When I first start the vehicle and begin driving, I experience an intermittent delay, particularly around the 1st-to-2nd gear transition. I press the accelerator and the engine RPM increases/revs, but the vehicle does not move forward or accelerate as expected. There is approximately a 3–5 second delay before the transmission engages and the vehicle suddenly begins moving. During these events, it feels as though the transmission has temporarily gone into neutral even though the vehicle is in Drive. This is not simply a harsh or uncomfortable gear change. The engine responds to the accelerator, but power is temporarily not being transferred to the wheels. I consider this a significant safety concern because a 3–5 second loss or delay of motive power could leave me unable to accelerate when entering traffic, crossing an intersection, merging, or attempting to avoid another vehicle. The vehicle can suddenly engage after the delay, which could also cause an unexpected surge forward. My vehicle has previously been taken to a Ford dealership for a transmission/PCM-related recall, and I was told that the recall had been corrected. However, I continue to experience this loss/delay of motive power. I am aware that Ford has issued technical service information addressing delayed engagement and delayed shifting in 2018–2021 Ford Expeditions equipped with the 10R80 transmission. I am concerned that my symptoms may be related to the known transmission issues affecting these vehicles and that this condition may represent a broader safety concern. I am requesting that NHTSA review this condition and determine whether further investigation or additional safety action is warranted.

NHTSA complaint #11761958 — an unverified report by a vehicle owner.

Aledo, TX 1 injured

SEAT BELTS

I started by 2019 Ford Expedition and was driving through a parking lot at a low speed when there was an explosion sound (comparable to a gun shot over my left shoulder as the driver). My seatbelt pulled in and locked down. My car smelled like a firework had been set off and there was a white-grey powder across my lefts. I immediately stopped and parked my vehicle. I had my passenger move to the back of the car as a safety precaution. It took effort to get the belt to unlatch and off. We moved the vehicle to a safer parking spot and had it towed to David McDavid - FtW. I have a seatbelt burn on my neck. My left shoulder, across my chest, and right hip are very sore today. We received the recall notice the day prior. However, the letter states that: Ford has not issued instructions to stop driving your vehicle…. Had this happened while driving at a faster speed, the incident could have very easily been catastrophic. My concern now is that the dealership is trying to say this is an interior trim concern, and Ford’s customer service could do nothing other than repeat their script that there is no remedy at this time. Their advice lent the consumer to saving receipts for rental and/or repair with faulty parts until the advanced notice becomes an active one. I have no vehicle to drive, I have mild injuries, and we have zero support from Ford. Making matters worse, our dealership is wanting to charge us for inspecting the vehicle and calling it an “interior trim concern”, while listing the seatbelt retractor inspection right after it for free. THESE ARE THE SAME ISSUE.

NHTSA complaint #11761923 — an unverified report by a vehicle owner.

Rogers, AR Crash

AIR BAGS

I was in a collision and the whole front end was crushed but the airbags did not deploy

NHTSA complaint #11761920 — an unverified report by a vehicle owner.

Aledo, TX 1 injured

AIR BAGS

I started by 2019 Ford Expedition and was driving through a parking lot at a low speed when there was an explosion sound (comparable to a gun shot over my left shoulder as the driver). My seatbelt pulled in and locked down. My car smelled like a firework had been set off and there was a white-grey powder across my lefts. I immediately stopped and parked my vehicle. I had my passenger move to the back of the car as a safety precaution. It took effort to get the belt to unlatch and off. We moved the vehicle to a safer parking spot and had it towed to David McDavid - FtW. I have a seatbelt burn on my neck. My left shoulder, across my chest, and right hip are very sore today. We received the recall notice the day prior. However, the letter states that: Ford has not issued instructions to stop driving your vehicle…. Had this happened while driving at a faster speed, the incident could have very easily been catastrophic. My concern now is that the dealership is trying to say this is an interior trim concern, and Ford’s customer service could do nothing other than repeat their script that there is no remedy at this time. Their advice lent the consumer to saving receipts for rental and/or repair with faulty parts until the advanced notice becomes an active one. I have no vehicle to drive, I have mild injuries, and we have zero support from Ford. Making matters worse, our dealership is wanting to charge us for inspecting the vehicle and calling it an “interior trim concern”, while listing the seatbelt retractor inspection right after it for free. THESE ARE THE SAME ISSUE.

NHTSA complaint #11761923 — an unverified report by a vehicle owner.

Aledo, TX 1 injured

UNKNOWN OR OTHER

I started by 2019 Ford Expedition and was driving through a parking lot at a low speed when there was an explosion sound (comparable to a gun shot over my left shoulder as the driver). My seatbelt pulled in and locked down. My car smelled like a firework had been set off and there was a white-grey powder across my lefts. I immediately stopped and parked my vehicle. I had my passenger move to the back of the car as a safety precaution. It took effort to get the belt to unlatch and off. We moved the vehicle to a safer parking spot and had it towed to David McDavid - FtW. I have a seatbelt burn on my neck. My left shoulder, across my chest, and right hip are very sore today. We received the recall notice the day prior. However, the letter states that: Ford has not issued instructions to stop driving your vehicle…. Had this happened while driving at a faster speed, the incident could have very easily been catastrophic. My concern now is that the dealership is trying to say this is an interior trim concern, and Ford’s customer service could do nothing other than repeat their script that there is no remedy at this time. Their advice lent the consumer to saving receipts for rental and/or repair with faulty parts until the advanced notice becomes an active one. I have no vehicle to drive, I have mild injuries, and we have zero support from Ford. Making matters worse, our dealership is wanting to charge us for inspecting the vehicle and calling it an “interior trim concern”, while listing the seatbelt retractor inspection right after it for free. THESE ARE THE SAME ISSUE.

NHTSA complaint #11761923 — an unverified report by a vehicle owner.

Crawfordville, FL

POWER TRAIN

The car has recalls since 2024? Some are serious safety issues if in an accident. Way too long for a remedy from FORD. 2019 FORD EXPEDITION 2019 FORD EXPEDITION VIN: [XXX] Recall data refreshed on XXX 4Unrepaired Recalls associated with this VIN FEB 09, 2024 INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11761221 — an unverified report by a vehicle owner.

at 78,000 miles Crosby, TX 1 injured

SEAT BELTS

The contact owns a 2019 Ford Expedition. The contact received notification of NHTSA Campaign Number: 26V344000 (Seat Belt). The contact stated that while driving 5 MPH with his wife seated in the passenger’s seat, the check engine warning light illuminated. The contact stated that approximately 5 minutes later, the passenger’s seat belt pretensioner exploded. The contact's wife sustained stomach bruises when the seat belt tightened on her stomach, and the contact released the passenger from the seat belt. Medical attention was not needed. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 78,000.

NHTSA complaint #11761393 — an unverified report by a vehicle owner.

Rockwell, NC

SEAT BELTS

While pulling into a parking space, vehicle in drive, the passenger seatbelt exploded. There was no accident and no one was sitting in the passenger seat. It sounded like a gunshot went off inside the truck, followed by smoke filling the cabin, and a smell like fireworks. The seatbelt was then permanently on a retracted position. No air bags were deployed but the plastic casing on the inside of the vehicle popped out where side airbags are stored. This incident was traumatic as the vehicle was in motion, but thankfully at a low speed. Ford says the remedy is not available and currently will not repair the seatbelt so that the vehicle is legally safe, and drivable.

NHTSA complaint #11761441 — an unverified report by a vehicle owner.

Crawfordville, FL

UNKNOWN OR OTHER

The car has recalls since 2024? Some are serious safety issues if in an accident. Way too long for a remedy from FORD. 2019 FORD EXPEDITION 2019 FORD EXPEDITION VIN: [XXX] Recall data refreshed on XXX 4Unrepaired Recalls associated with this VIN FEB 09, 2024 INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11761221 — an unverified report by a vehicle owner.

Mcalester, OK

SEAT BELTS

The passenger-side seat-belt retractor pretensioner, which is part of the supplemental restraint/airbag system, malfunctioned. The pretensioner apparently deployed without a collision, and the passenger seat belt became permanently locked and unable to retract or extend. The vehicle and failed component remain available for inspection upon request. My safety and the safety of my passengers were put at risk because the pretensioner activated unexpectedly with a loud explosion-like bang, a burning or chemical smell, and movement of the passenger-side interior panel. The passenger seat belt is now unusable, leaving that seating position without a functional restraint. The unexpected deployment could also have startled the driver and caused a crash, and I am concerned that other restraint components may deploy unexpectedly or fail during an actual collision. The problem was confirmed by an authorized Ford dealership. Before the failure, the airbag warning light illuminated. I took the vehicle to the Ford dealership, where personnel looked it over and scheduled an appointment for August 28, 2026. At that appointment, the dealership performed diagnostic testing and documented code B007F for an open passenger-seat-belt pretensioner circuit. The dealership also confirmed that an open Ford Field Service Action appears in OASIS for this concern but stated that the campaign is currently on hold until Ford releases the repair. The vehicle has been inspected by the Ford dealership but, to my knowledge, has not been inspected by Ford corporate representatives, police, insurance representatives, or another independent service center. The airbag warning light was the warning symptom that appeared before the unintended deployment. After the failure, the passenger seat belt was locked, the airbag light remained illuminated, and the dealership’s diagnostic test confirmed the pretensioner-circuit fault.

NHTSA complaint #11760375 — an unverified report by a vehicle owner.

Mcalester, OK

AIR BAGS

The passenger-side seat-belt retractor pretensioner, which is part of the supplemental restraint/airbag system, malfunctioned. The pretensioner apparently deployed without a collision, and the passenger seat belt became permanently locked and unable to retract or extend. The vehicle and failed component remain available for inspection upon request. My safety and the safety of my passengers were put at risk because the pretensioner activated unexpectedly with a loud explosion-like bang, a burning or chemical smell, and movement of the passenger-side interior panel. The passenger seat belt is now unusable, leaving that seating position without a functional restraint. The unexpected deployment could also have startled the driver and caused a crash, and I am concerned that other restraint components may deploy unexpectedly or fail during an actual collision. The problem was confirmed by an authorized Ford dealership. Before the failure, the airbag warning light illuminated. I took the vehicle to the Ford dealership, where personnel looked it over and scheduled an appointment for August 28, 2026. At that appointment, the dealership performed diagnostic testing and documented code B007F for an open passenger-seat-belt pretensioner circuit. The dealership also confirmed that an open Ford Field Service Action appears in OASIS for this concern but stated that the campaign is currently on hold until Ford releases the repair. The vehicle has been inspected by the Ford dealership but, to my knowledge, has not been inspected by Ford corporate representatives, police, insurance representatives, or another independent service center. The airbag warning light was the warning symptom that appeared before the unintended deployment. After the failure, the passenger seat belt was locked, the airbag light remained illuminated, and the dealership’s diagnostic test confirmed the pretensioner-circuit fault.

NHTSA complaint #11760375 — an unverified report by a vehicle owner.

Fort Worth, TX

POWER TRAIN

The contact owns a 2019 Ford Expedition. The contact received notifications of NHTSA Campaign Numbers: 26V402000 (Power Train), 24V099000 (Seat Belts), 26V344000 (Seat Belts), and 26V368000 (Structure); however, the parts to do the recall repairs were not yet available. The contact was mostly concerned about NHTSA Campaign Number: 26V402000 (Power Train) recall. The dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repairs. The manufacturer was notified of the issue and confirmed that parts were not yet available. The contact had not experienced a failure.

NHTSA complaint #11759516 — an unverified report by a vehicle owner.

Fort Worth, TX

SEAT BELTS

The contact owns a 2019 Ford Expedition. The contact received notifications of NHTSA Campaign Numbers: 26V402000 (Power Train), 24V099000 (Seat Belts), 26V344000 (Seat Belts), and 26V368000 (Structure); however, the parts to do the recall repairs were not yet available. The contact was mostly concerned about NHTSA Campaign Number: 26V402000 (Power Train) recall. The dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repairs. The manufacturer was notified of the issue and confirmed that parts were not yet available. The contact had not experienced a failure.

NHTSA complaint #11759516 — an unverified report by a vehicle owner.

Fort Worth, TX

STRUCTURE

The contact owns a 2019 Ford Expedition. The contact received notifications of NHTSA Campaign Numbers: 26V402000 (Power Train), 24V099000 (Seat Belts), 26V344000 (Seat Belts), and 26V368000 (Structure); however, the parts to do the recall repairs were not yet available. The contact was mostly concerned about NHTSA Campaign Number: 26V402000 (Power Train) recall. The dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repairs. The manufacturer was notified of the issue and confirmed that parts were not yet available. The contact had not experienced a failure.

NHTSA complaint #11759516 — an unverified report by a vehicle owner.

Summerville, SC

POWER TRAIN

My 2019 Ford Expedition Max 4WD has approximately 120,000 miles. Intermittently the engine RPM increases but the vehicle does not accelerate as expected when I press on the accelerator. The transmission does not appear to be shifting between 5th and 6th gears. This creates a safety concern because the vehicle does not always accelerate when expected, specifically when entering or merging with highway traffic. I took the vehicle to a Ford dealership on August 24, 2026. I described the symptoms to the service representative. The representative told me that this transmission has a known issue involving the clutch shaft/sleeve and indicated that repair would require significant transmission work. I declined the $200 diagnostic service because I do not intend to authorize the approximately $9,000+ repair. The vehicle has not been formally diagnosed.

NHTSA complaint #11759103 — an unverified report by a vehicle owner.

Gentry, AR

SEAT BELTS

There is a known recall on the front seatbelt restraints on 2019 Ford Expeditions. It has been over a year and Ford still does not have a remedy. I got a fault code and light on the dash regarding the front drivers side seatbelt. Ford confirmed I’m at risk of the pretensioner detonating and tightening but refuses to give a loaner car, a temporary fix, or issue a no drive warning.

NHTSA complaint #11758812 — an unverified report by a vehicle owner.

Roswell, GA 1 injured

SEAT BELTS

There was a loud bang and the seat belt suddenly tightened unexpectedly while I was driving. I cannot retract the seatbelt and can no longer fasten it.

NHTSA complaint #11758137 — an unverified report by a vehicle owner.