66 of the
764 complaints about the 1991 Ford Explorer are about the
engine — 9% of everything
reported for this model year.
Half of the failures with a mileage on record happened before
74,096 miles.
TL*THE CONTACT OWNS A 1991 FORD EXPLORER. WHILE DRIVING 5 MPH ON A DRIVEWAY INCLINE, THE ENGINE IDLED EXCESSIVELY HIGH AND THE VEHICLE STALLED UNEXPECTEDLY. THE ENGINE RESTARTED AND RESUMED NORMAL OPERATION. THE CONTACT DETECTED SMOKE INSIDE AND OUTSIDE OF THE VEHICLE AND IMMEDIATELY TURNED OFF THE ENGINE. THE VEHICLE WAS INSPECTED UNDERNEATH THE HOOD AND MASSIVE FLAMES ERUPTED FROM THE ENGINE COMPARTMENT. THE FIRE DEPARTMENT WAS CALLED TO THE SCENE. THE VEHICLE WAS COMPLETELY DESTROYED AND HAS NOT BEEN TOWED AWAY FROM THE SCENE. THE CONTACT SUSTAINED MINOR INJURIES TO HER HANDS. THE INSURANCE COMPANY WAS NOTIFIED OF THE FAILURE. THE FAILURE AND CURRENT MILEAGES WERE UNAVAILABLE.
NHTSA complaint #10267328 — an unverified report by a vehicle owner.
at 74,096 milesLOS Angeles, CA
ENGINE AND ENGINE COOLING:ENGINE
THE CONSUMER HAD TAKEN THE VEHICLE TO THE DEALER FOR ENGINE REPAIRS. THE CONSUMER WAS TOLD THAT THE VEHICLE WAS READY TO BE DRIVEN. THE CONSUMER WENT TO THE GAS STATION BECAUSE THERE WAS NO FUEL IN IT. WHEN THE CONSUMER WAS LEAVING THE GAS STATION, THE VEHICLE LOST ITS FRONT WHEEL. IT WAS THEN DISCOVERED THAT NO LUGS; BOLTS WERE PUT BACK ON THE FRONT WHEEL. THE CONSUMER WAS HAVING ENGINE WORK DONE TO THE VEHICLE. WHY WOULD THEY TAKE THE WHEELS OFF TO SERVICE THE ENGINE, AND THEN NOT PUT THE BOLTS BACK ON. *AK THE CONSUMER FELT THAT THIS WAS AN ACT OF VANDALISM. *SC
NHTSA complaint #10099632 — an unverified report by a vehicle owner.
at 91,250 milesHazard, KY
ENGINE AND ENGINE COOLING:ENGINE
I HAVE A 1991 FORD EXPLORER AND AT 91026.8 MILES IT BLEW THE HEAD GASKETS . I HAVE SINCE LEARNED THAT THIS TRUCK IS BAD FOR DOING THIS . IT HAS A 4.0 - V6I DON'T KNOW WHY FORD IS NOT HELD ACCOUNTABLE FOR THIS . *NLM
NHTSA complaint #10014376 — an unverified report by a vehicle owner.
at 60,000 milesWinchester, VA
ENGINE AND ENGINE COOLING
TRUCK LEAKING ANTIFREEZE AND REQUIRED REPLACEMENT OF HEAD GASKET AND MANIFOLD GASKET. *NLM
NHTSA complaint #10014297 — an unverified report by a vehicle owner.
Wyoming, MIFire
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
WHILE CONSUMER WAS PAYING A TOLL AT THE TOLL BOOTH, VEHICLE CAUGHT ON FIRE IN THE ENGINE COMPARTMENT, THERE WAS DAMAGE TO THE TOLL BOOTH AND THE VEHICLE WAS COMPLETELY CONSUMED BY THE FIRE, OHIO TRAFFIC CRASH REPORT. *SLC
NHTSA complaint #566987 — an unverified report by a vehicle owner.
SAN Antonio, TXFire
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
VEHICLE EXPERIENCED A FIRE IN THE ENGINE AREA/RUNNING GEAR/WHEEL AREA.*JG (FIRE INCIDENT REPORT)
NHTSA complaint #567003 — an unverified report by a vehicle owner.
Wilmette, IL
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
CONSUMER STATES VEHICLE HAS AN OIL LEAK.
NHTSA complaint #785769 — an unverified report by a vehicle owner.
Stockton, CAFire
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
WHILE CONSUMER'S DAUGTHER WAS DRIVING ABOUT 25 MPH ENGINE SUDDENLY STALLED. THEN, DRIVER RESTARTED ENGINE WHEN SHE SAW FIRE COMING FROM DRIVER'S SIDE. JUMPED OUT, AND VEHICLE BURNED DOWN. FIRE DEPARTMENT COULD NOT DETERMINE WHERE FIRE HAD STARTED. PLEASE PROVIDE MORE INFORMATION.
NHTSA complaint #8004615 — an unverified report by a vehicle owner.
Chipley, FL
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
I HAVE QUESTIONS TO WHY THERE ARE THESE FAILURES IN THESE 4 IMPORTANT AREAS OF MY VEHICLE, AND WOULD LIKE SOME ANSWERS! THANK YOU, I. E. STOWELL. NO SAFETY DEFEC TLISTED. *AK (DOT NUMBER: LT1018-D5 TIRESIZE: P235/75R15)
NHTSA complaint #754538 — an unverified report by a vehicle owner.
Chipley, FL
ENGINE AND ENGINE COOLING:COOLING SYSTEM
I HAVE QUESTIONS TO WHY THERE ARE THESE FAILURES IN THESE 4 IMPORTANT AREAS OF MY VEHICLE, AND WOULD LIKE SOME ANSWERS! THANK YOU, I. E. STOWELL. NO SAFETY DEFEC TLISTED. *AK (DOT NUMBER: LT1018-D5 TIRESIZE: P235/75R15)
NHTSA complaint #754538 — an unverified report by a vehicle owner.
Wilmette, IL
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
CONSUMER STATES VEHICLE HAS AN OIL LEAK.
NHTSA complaint #785769 — an unverified report by a vehicle owner.
Delta, PA
ENGINE AND ENGINE COOLING:ENGINE
BLACK GOO OOZES OUT FROM AROUND THE LACING OF STEERING WHEEL. CONSTANTLY HAVE THE WIPE WHEEL & HANDS. DRIVER'S SEAT BROKE AND WENT BACKWARDS WHILE DRIVING. I ONLY WEIGHT 185 LBS. SO WEIGHT SHOULD NOT BE A PROBLEM. THERE HAD BEEN NO REAR-END COLLISION EITHER. FRONT WHEEL HUBS FAILED DUE TO ENGINEERING DEFECT. DEALER TRIED TO MAKE ME PAY THE FIRST $55. I REFUSED AND WON. THE TRANSMISSION PROBLEM WAS A SHAFT THAT SNAPPED. VALVE GASKETS ARE INFERIOR MATERIAL. HAVE BEEN TIGHTENED, BUT STILL LEAK.
NHTSA complaint #752295 — an unverified report by a vehicle owner.
Solvay, NY
ENGINE AND ENGINE COOLING:ENGINE
THE FAULTY ALUMINIUM HEADS CRACKED CAUSING THE VEHICLE TO OVERHEAT RESULTING IN THE NUMBER ONE PISTON MELTING AND DAMAGE TO THE CYLINDERS.
NHTSA complaint #561444 — an unverified report by a vehicle owner.
Sarasota, FLFire
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
THE THERMOSTAT FAILED CAUSING THE VEHICLE TO OVERHEAT. NLM
NHTSA complaint #560209 — an unverified report by a vehicle owner.
Ronkonkoma, NY
ENGINE AND ENGINE COOLING:ENGINE
VEHICLE HAS EXPERIENCED SOME ENGINE PROBLEMS, ENGINE WAS REPLACED ON 8-5-98, ON 1-7-99 MORE ENGINE PROBLEMS CAME ABOUT AND IT WAS DISCOVERED THAT THE FLYWHEEL HAD BROKEN WHEN THE TRANSMISSION WAS REPLACED, HOWEVER THE FLYWHEEL HAS NOW BEEN REPLACED 4 TIMES AND ON THE LAST TIME THE FLYWHEEL COMPLETELY BROKE, CONSUMER ALSO STATES THAT THE MOTOR CHEWS UP THE DIPSTICK AND THIS PART HAS BEEN REPLACED 3 TIMES. *SLC
NHTSA complaint #559986 — an unverified report by a vehicle owner.
Ronkonkoma, NY
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
VEHICLE HAS EXPERIENCED SOME ENGINE PROBLEMS, ENGINE WAS REPLACED ON 8-5-98, ON 1-7-99 MORE ENGINE PROBLEMS CAME ABOUT AND IT WAS DISCOVERED THAT THE FLYWHEEL HAD BROKEN WHEN THE TRANSMISSION WAS REPLACED, HOWEVER THE FLYWHEEL HAS NOW BEEN REPLACED 4 TIMES AND ON THE LAST TIME THE FLYWHEEL COMPLETELY BROKE, CONSUMER ALSO STATES THAT THE MOTOR CHEWS UP THE DIPSTICK AND THIS PART HAS BEEN REPLACED 3 TIMES. *SLC
NHTSA complaint #559986 — an unverified report by a vehicle owner.
Chester, PA
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
KNOCKS WHEN PRESS BRAKES, NO HEAT.
NHTSA complaint #741681 — an unverified report by a vehicle owner.
Gadsden, AL
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
WHILE DRIVING, THE ENGINE SHUT OFF, CAUSING THE WHEEL AND BRAKES TO LOCK UP, THE VEHICLE HIT A HILL AND ROLLED ONTO THE DRIVER'S SIDE. *SLC
NHTSA complaint #556826 — an unverified report by a vehicle owner.
Gadsden, AL
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
WHILE DRIVING, THE ENGINE SHUT OFF, CAUSING THE WHEEL AND BRAKES TO LOCK UP, THE VEHICLE HIT A HILL AND ROLLED ONTO THE DRIVER'S SIDE. *SLC
NHTSA complaint #556826 — an unverified report by a vehicle owner.
West Hollywood, CA
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
WHILE DRIVING ENGINE WOULD SUDDENLY STALL OUT. WOULD HAVE NO WARNING. WOULD HAPPEN AT ANY SPEED. ENGINE LIGHT WOULD FLASH ON/OFF. TOOK VEHICLE TO DEALERSHIP & WAS INFORMED BY MECHANIC IT WAS MASS AIR FLOW WAS CAUSING A SHORT IN ENGINE LIGHT. PROBLEM WAS INTERMITTENT.
NHTSA complaint #875372 — an unverified report by a vehicle owner.
ST. John, AZ
ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
FAN THAT COOLS ENGINE IS MADE OF NYLON, IF IT FAILS IT COULD COME THROUGH FAN BLADES AND THROUGH RADIATOR. CONSUMER FEELS ITS A MANUFACTURER'S DEFECT.*AK FAILURE OF NYLON FAN COULD CAUSE SEVERE DAMAGE TO RADIATOR, HOSES AND THE HOOD.
NHTSA complaint #874620 — an unverified report by a vehicle owner.
Sedalia, MO
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
ENGINE FAILED. *SLC
NHTSA complaint #554720 — an unverified report by a vehicle owner.
Sedalia, MO
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
ENGINE FAILED. *SLC
NHTSA complaint #554720 — an unverified report by a vehicle owner.
Running Spring, CA
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
WHILE DRIVING ON HIGHWAY ENGINE COMPLETELY SHUTS DOWN WITHOUT WARNING CAUSING LOSS OF VEHICLE CONTROL. *AK THE BRAKES AND THE POWER STEERING FAILED WHEN THE VEHICLE STALLED. MAF SENSOR FAILED. THROTTLE BODY AND GASKET FAILED. RADIATOR IS LEAKING. THERMOSTAT FAILED.
NHTSA complaint #871873 — an unverified report by a vehicle owner.
Running Spring, CA
ENGINE AND ENGINE COOLING:ENGINE
WHILE DRIVING ON HIGHWAY ENGINE COMPLETELY SHUTS DOWN WITHOUT WARNING CAUSING LOSS OF VEHICLE CONTROL. *AK THE BRAKES AND THE POWER STEERING FAILED WHEN THE VEHICLE STALLED. MAF SENSOR FAILED. THROTTLE BODY AND GASKET FAILED. RADIATOR IS LEAKING. THERMOSTAT FAILED.
NHTSA complaint #871873 — an unverified report by a vehicle owner.
Running Spring, CA
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
WHILE DRIVING ON HIGHWAY ENGINE COMPLETELY SHUTS DOWN WITHOUT WARNING CAUSING LOSS OF VEHICLE CONTROL. *AK THE BRAKES AND THE POWER STEERING FAILED WHEN THE VEHICLE STALLED. MAF SENSOR FAILED. THROTTLE BODY AND GASKET FAILED. RADIATOR IS LEAKING. THERMOSTAT FAILED.
NHTSA complaint #871873 — an unverified report by a vehicle owner.
Pearl City, HI
ENGINE AND ENGINE COOLING:COOLING SYSTEM
1991 FORD EXPLORER COOLING SYSTEM WAS INADEQUATE TO COOL THE 4.0L V-6 ENGINE ADAPTED FROM THE FORD F100 SERIES TRUCK. I HAVE TALKED TO NUMEROUS OWNERS WHO EXPERIENCED THE SAME PROBLEM. THE ENGINE COOKS THERMOSTATS ABOUT EVERY 2 YEARS OR 30000 MILES. A AM A MARINE AND WHILE I WAS DEPLOYED OVERSEAS FOR 6 MONTHS, MY WIFE NOTICED THAT THE TEMPERATURE GAUGE WAS FLUCTUATING SIGNIFICANTLY. SHE REPORTED THIS TO SANDERS FORD IN JACKSONVILLE, NC AND WAS TOLD IT WAS NORMAL. SHE EXPLAINED THAT THE TEMP GAUGE HAD NEVER MOVED BEFORE BUT THEY INSISTED THAT IT NORMALLY FLUCTUATES. ABOUT 2 WKS LATER, MY WIFE NOTICED THAT IT WAS LOOSING COOLANT CONSTANTLY. SHE TOOK THE TRUCK BACK TO SANDER FORD, IN JACKSONVILLE, NC AND AFTER FORFEITING $1478.32 AND 2 DAYS LOSS OF THE VEHICLE, HER SUSPICION WAS CONFIRMED THAT THE CYLINDER HEAD HAD WARPED. THIS COMMON PROBLEM TO THE EARLY MODEL FORD EXPLORERS HAS NEVER BEEN RECALLED BY FORD. MORE ALARMING IS THE PROPENSITY OF FORD DEALERSHIPS TO BE DISHONEST AND MONOPOLIZING IN OVERPRICING PARTS AND SERVICE. WE HAVE OBSERVED THIS IN CA, VA, NC, AND HI. FORD MOTOR CO APPEARS UNABLE TO CONTROL QUALITY OF SERVICE IN ITS FRANCHISE DEALERSHIPS.
NHTSA complaint #725151 — an unverified report by a vehicle owner.
Sarasota, FLFire
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
ENGINE FIRE. MJS
NHTSA complaint #549194 — an unverified report by a vehicle owner.
Sarasota, FL
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
THERMOSTAT STUCK, ENGINE BLEW UP DUE TO OVERHEATING AND CRACKED HEAD GASKET. MJS
NHTSA complaint #549194 — an unverified report by a vehicle owner.
Salida, CAFire3 injured
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
POSSIBLE ENGINE FAILURE RESULTED IN VEHICLE FIRE, ON TWO OCCASIONS. NLM
NHTSA complaint #548068 — an unverified report by a vehicle owner.