FaultScore

Ford F Super Duty engine problems

106 of the 552 complaints filed about the Ford F Super Duty are about the engine — 19% of everything owners reported. The worst model year for it is 2000.

106

Complaints

19%

Share of all complaints

1

Crashes

5

Fires

Engine & Cooling complaints by model year

Median failure at 70,077 miles

Median failure at 146,000 miles

Median failure at 156,710 miles

Median failure at 110,000 miles

Median failure at 90,000 miles

Median failure at 123,475 miles

Median failure at 83,000 miles

Median failure at 117,500 miles

Median failure at 47,343 miles

Median failure at 78,000 miles

Median failure at 60,000 miles

What owners said

1981 Ford F Super Duty at 70,077 miles Marcola, OR Fire

ENGINE

THE SMALL EXHAUST MANIFOLD THERMALLY CONTROLLED VALVE USED TO PREHEAT INTAKE MANIFOLD WHEN COLD FAILED IN THE OPEN POSITION CAUSING SEVERAL ENGINE COMPARTMENT FIRES PLUS EXHAUST GASSES ON THE RIGHT SIDE OF THIS SIX(6) CYLINDER ENGINE RESULTING IN OVERHEATING OF FIREWALL AND PREMATURE FAILURE OF THE ALTERNATOR. EXHAUST NOISE IS EXCESSIVE. VEHICLE WAS IN MOTION IN BILLINGS, MT AT THE MOST RECENT FIRES.

NHTSA complaint #11121144 — an unverified report by a vehicle owner.

2003 Ford F Super Duty Saint Cloud, FL

ENGINE

MY TRUCK HAS 101K MILES ON IT AND IT JUST STARTED STALLING OUT WHILE DRIVING( ON STREETS AND HIGHWAYS), ALSO WHILE JUST IDLING IT STALLS(STATIONARY). I TOOK IT TO MY LOCAL FORD FOR THEM TO HOOK IT UP ON THEIR COMPUTER TO SEE WHAT THE PROBLEM IS. AFTER HOURS THERE AND IT STALLING OUT AND NOT RESTARTING THEY COULDN'T TELL WHAT WAS WRONG WITH IT AND CHARGED ME $125. AS I WAS LEAVING THEY SAID CHANGE YOUR MAF SENSOR AND #8 COIL AND IT'LL BE FINE. SO, I DID JUST THAT IN THE PARKING LOT AND IT STILL DOES THE SAME THING. IT STALLED OUT MANY TIMES ON MY WAY HOME. I THOUGHT BY TAKING IT TO THE FORD DEALERSHIP (THE PEOPLE THAT HAVE ALL THE ANSWERS FOR THEIR PRODUCTS) I WOULD GET IT FIXED. AND MAKE MY TRUCK SAFE AGAIN. I WAS WRONG. IS THERE SOMETHING YOU CAN DO TO HELP ME WITH THIS. THANKS

NHTSA complaint #10981472 — an unverified report by a vehicle owner.

2008 Ford F Super Duty at 137,000 miles Warrenton, VA

ENGINE

2008 FORD F450 6.4L TURBO DIESEL PROBLEMS MY WIFE TRUCK BROKE DOWN ON HER WITH 137000 MILES ON IT COMING BACK FROM SOUTH CAROLINA IN JULY 2016. MECHANICS FOUND METAL SHAVING IN THE OIL FILTER HOUSING. LONG STORY SHORT, HAD TO HAVE THE LONG BLOCK REPLACED ON THE TRUCK. 15,000 DOLLARS TO FIX THIS ISSUE. APPEARS WE ARE NOT THE ONLY ONES WHO ARE HAVING THIS ISSUE. THREE MORE PEOPLE WE KNOW WHO JUST BOUGHT 2008 FORD F450 SD 6.4L TRUCKS HAVE HAD THE SAME ISSUE. ONE FAMILIES TRUCK BROKE DOWN ON THEM THREE WEEKS AFTER BUYING IT ON THERE WAY HOME FROM A HORSE SHOW. SAME THING HAPPEN TO THE OTHER FAMILY. COMMON FACTOR IN ALL THREE STORIES...METAL SHAVINGS IN OIL FILTER HOUSING. NONE OF THE TRUCKS WERE LOW ON FLUID. APPEARS 6.4L ENGINES HAVING THE SAME ISSUES AS 6.0L ENGINES. INVESTIGATION NEEDS TO BE DONE ON 6.4L ISSUES AND HOLD FORD ACCOUNTABLE TO REPAIR THESE ENGINES OR REFUND THE MONEY THAT WAS SPENT TO FIX THESE ENGINES IF REPAIR HAS ALREADY BEEN DONE.

NHTSA complaint #10916771 — an unverified report by a vehicle owner.

2000 Ford F Super Duty at 130,000 miles Pinson, AL

ENGINE

FOR THE SECOND TIME IN 10 YEARS A SPARK PLUG HAS BLOWN OUT OF THE HEAD ON THE ENGINE THE SECOND TIME BEING TODAY JULY 13TH 2016 MY CONCERN BESIDES THE FACT THAT THE SPARK PLUGS ARE BLOWING OUT IS THE POSSIBILITY OF FIRE GAS PAPERS BEING IGNITED BY THE SPARK PLUG ON TOP OF THE ENGINE INSTEAD OF IN THE ENGINE THE FIRST TIME IT HAPPENED I WAS DRIVING ON THE INTERSTATE RUNNING 60 MILES AN HOUR THE SECOND TIME IT HAPPENED WAS THIS MORNING ON THE ENTRANCE RAMP GETTING ON THE INTERSTATE

NHTSA complaint #10884671 — an unverified report by a vehicle owner.

2003 Ford F Super Duty at 120,000 miles Telephone, TX

ENGINE

MY TRUCK HAS SPIT OUT TWO SPARK PLUGS ON THE PASSENGER SIDE OF THE ENGINE. THESE PLUGS HAD TO BE REPAIRED WITH A HELL-COIL AND THIS IS A TEMPORARY FIX. IT COST ME $400 TO REPAIR BOTH. MY TRUCK HAS OVER 100,000 MILES AND SPIT OUT THE FIRST AT 120,000.

NHTSA complaint #10854243 — an unverified report by a vehicle owner.

2003 Ford F Super Duty SUN City, CA 1 injured

ENGINE

SPARK PLUG SHOOT OUT OF ENGINE. THIS IS THE 3RD TIME IT IS BECAUSE THERE IS ONLY 4 THREADS TO SCREW INTO THIS HAS HAPPENED TO THIS TRUCK TWO TIMES WHEN IT WAS YOUR WITH THE FACTORY PLUGS. AND NOW WITH OTHERS THAT WERE THAT WERE DO TO SPECS BY FORD. THIS IS AN EXPENSIVE FIX AND IT IS DANGEROUS TO PEOPLE THAT STICK THEIR HAND IT THERE WHEN THEY SEE A FLOPPY COIL AND DON'T KNOW THEY CAN BE SHOCKED. PLEASE DO SOMETHING PEOPLE ARE GETTING HURT. IT ALWAYS HAPPENS TO ME WHEN DRIVING, THERE IS A LOUD NOISE AND THEN IT STARTS RUNNING DIFFERENT ANSWERS SOUNDS LIKE A LAWNMOWER WITHOUT A MUFFLER. IT IS SCARY AND CAUSED ME A PANIC ATTACK AS I HAD TO FIND MY WAY OFF THE HIGHWAY WONDERING IF IT IS GOING TO EXPLODE. IT NOR FIXED BECAUSE IT COST TO MUCH AND MY HAND IT TWITCHY FROM THE SHOCK IT GAVE ME.

NHTSA complaint #10850559 — an unverified report by a vehicle owner.

2008 Ford F Super Duty at 37,062 miles Gaithersburg, MD

ENGINE

I WAS TRAVELING DOWN A TWO LANE ROAD IN MY 2008 F250 PICKUP (DIESEL) ON 26 JAN 2016 ABOUT 35 MPH, AND CAME UPON A STOP SIGN. I RELEASED THE GAS PEDAL AND STARTED BRAKING. THE ENGINE STARTED ACCELERATING, EVEN THOUGH I WAS APPLYING THE BRAKES. THE VEHICLE WAS IN FOUR WHEEL DRIVE (HIGH), SO ALL FOUR TIRES WERE SPINNING FAST, AND KEPT THE VEHICLE MOVING FORWARD. I STOOD ON THE BRAKE PEDAL WITH BOTH FEET, AND AFTER GOING SEVERAL FEET INTO THE INTERSECTION, IT FINALLY STOPPED. I QUICKLY SHIFTED INTO NEUTRAL, AND A FEW SECONDS LATER THE PROBLEM STOPPED. I THEN CONTINUED ON MY WAY. THE VEHICLE HAD 37,062 MILES.

NHTSA complaint #10822683 — an unverified report by a vehicle owner.

2004 Ford F Super Duty at 12,100 miles Blue JAY, CA

ENGINE

ENGINE 6.0L, CHECK ENGINE LIGHT ON, CODE P0299, 'UNDERBOOST", CAR OWNED SINCE NEW, ODOMETER NOW HAS 12,100 MLESI FORD DEALERSHIP REPORTING THAT ENGINE TURBO-COMPRESSOR MAY NEED REPLACEMENT

NHTSA complaint #10775379 — an unverified report by a vehicle owner.

2000 Ford F Super Duty at 73,000 miles Charlotte, NC

ENGINE

WHILE DRIVING IN TOWN, HEARD A NOISE IN ENGINE COMPARTMENT, UPON INSPECTION, NOTICED SPARK PLUG BLEW FROM ENGINE. A FEW YEARS LATER IT BLEW ANOTHER SPARK PLUG. REPAIR SHOP INSERTED HELICOIL BOTH TIMES.

NHTSA complaint #10760150 — an unverified report by a vehicle owner.

2003 Ford F Super Duty at 115,000 miles Glendle, CA

ENGINE

I HAVE A 2003 F350 SUPERDUTY TRUCK. IT HAS A TRITON V10 ENGINE. THE SPARK PLUG BLEW OUT OF THE ENGINE. THIS HAPPEND 2 YEARS AGO ALSO. FORUNATELY I WAS ON SURFACE STREETS AND WAS NOT ON THE FREEWAY WHICH MAY HAVE BEEN FATAL.

NHTSA complaint #10748909 — an unverified report by a vehicle owner.

2008 Ford F Super Duty at 65,477 miles Hendersonville, NC

ENGINE

DURING THE COURSE OF DRIVING DOWN THE ROAD THE ENGINE SHUT OFF AND THE TRUCK LOST ALL POWER. REQUIRED STEERING OFF THE HIGHWAY AND STOPPING WITH THE LOSS OF ALL POWER STEERING AND BRAKE ASSIST. IN TRAFFIC. TRUCK WOULD NOT RESTART ONCE WAS PULLED OFF ONTO SIDE OF HIGHWAY. IF TRUCK HAD BEEN TOWING DOWN A STEEP GRADE IT WOULD HAVE BEEN IMPOSSIBLE TO STOP. UPON HAVING TRUCK REPAIRED IT WAS DIAGNOSED AS A BAD EXHAUST GAS TEMPERATURE SENSOR.

NHTSA complaint #10731783 — an unverified report by a vehicle owner.

2004 Ford F Super Duty at 54,687 miles Westfield, MA

ENGINE

HAD 8 BROKEN EXHAUST BOLTS ON THIS 6.8 V10 ONLY 54687 MILES ON THE TRUCK.

NHTSA complaint #10723303 — an unverified report by a vehicle owner.

2008 Ford F Super Duty at 79,000 miles Gary, IN

ENGINE

MY TRUCK BEGAN CUTTING OFF ON ME WHILE I WAS DRIVING EVERY NOW AND THEN. NOW IT IS DOING IT MORE AND MORE. I HAD NO IDEA WHAT IT WAS, SO A COUPLE OF TIMES I THOUGHT IT MIGHT HAVE BEEN BAD GAS SO I CHANGED GAS AND STARTING USING AMOCO GAS AND PUT FUEL INJECTOR CLEANER IN MY GAS TANK. THAT DID NOT FIX THE PROBLEM. NOW I AM LOSING PRESSURE WHILE I AM DRIVING. I CALLED FORD MOTORS AND THEY TOLD ME THAT MY VEHICLE IS NOT A PART OF THE RECALL, BUT MY VEHICLE IS DOING THE SAME THING THAT IS IN THE RECALL. I CALLED THE FORD DEALERSHIP WHERE I PURCHASED THE VEHICLE AND WAS TOLD THAT MY VEHICLE WAS NOT A PART OF THE RECALL AND FOR $130.00 I COULD BRING IT IN AND GET A DIAGNOSTIC. THERE HAS BEEN A MALFUNCTION INDICATOR LIGHT ON AND THE VEHICLE STILL STOPS ON ME ON OCCASION. PLEASE HELP BEFORE SOMETHING TRAGIC HAPPENS.

NHTSA complaint #10694003 — an unverified report by a vehicle owner.

2002 Ford F Super Duty at 88,000 miles Ridott, IL

ENGINE

TRAVELING ON A BUSY HIGHWAY AT 65 MPH; THE SPARK PLUG ON MY 5.4L V8 TRITON BLEW OUT OF ITS SOCKET. (ANY MECHANIC WILL TELL YOU EVERYTHING YOU WANT TO KNOW ABOUT THIS) THIS CAUSED AN IMMEDIATE BANG AND VERY ROUGH RUNNING CONDITION. AS SOON AS IT HAPPENED; THERE WAS AN IMMEDIATE LOSS OF POWER WHICH IN TURN; CAUSED A RAPID REDUCTION IN VEHICLE SPEED. NOT TO MENTION, THE DISTRACTION THAT OCCURRED THAT CAUSED THE LACK OF FOCUS ON SURROUNDING VEHICLES AND OTHER POSSIBLE HAZARDS. THIS IS THE SECOND OCCURRENCE OF A SEPARATE SPARK PLUG BLOWING OUT OF ITS SOCKET ON THE SAME MOTOR. THIS WILL COST SEVERAL THOUSAND IN REPAIRS AFTER ALL IS SAID AND DONE. ON TOP OF THE MONEY SPENT REPAIRING THE LAST INCIDENT. THERE IS A DOCUMENTED HISTORY OF THIS SITUATION WITH THE MORE EXTREME HAVING FIRE ISSUES. THE FIRE IS BECAUSE ATOMIZED FUEL IS SPRAYED INTO THE ENGINE COMPARTMENT DUE TO THERE BEING A HOLE WHERE THE SPARK PLUG IS SUPPOSED TO BE. THERE WAS NO CRASH, FIRE OR INJURY IN THIS CASE. HOWEVER, IT WAS CLOSE TO HAVING ALL THREE.

NHTSA complaint #10689548 — an unverified report by a vehicle owner.

2008 Ford F Super Duty at 30,567 miles Lancaster, CA

ENGINE

THROTTLE STUCK IN EXCEL MODE AND EXCESSIVE WHITE SMOKE FROM TAIL PIPE. FORD STATED TO LOOK DEEPER INTO ENGINE AND STATED THEY CAN NOT FINE PROBLEM TO VEHICLE. INSTRUCTED TO BUY NEW ENGINE. THIS DIESEL ENGINE SHOULD NOT HAD GONE BAD WITH 30, 000 MILES ON IT. WAS TOLD THIS HAPPENS THAT 1% OF THE TIME ALTHOUGH BY THE REVIEWS THIS FREQUENTLY HAPPENS WITH THIS MOTOR. THIS VEHICLE NEEDS TO BE RECALLED !

NHTSA complaint #10682669 — an unverified report by a vehicle owner.

2004 Ford F Super Duty at 104,551 miles Yelm, WA

ENGINE

ENGINE,6.0 DIESEL WAS LOOSING WATER. TOOK THE VEHICLE TO THE DEALER AND WAS TOLD THAT THE HEAD GASKETS WERE BLOWN AND THAT THE HEAD BOLTS WERE SOFT AND HAD STRETCHED. THIS IS A KNOWN FAULT WITH THIS ENGINE ACCORDING TO THE DEALER. IF IT IS A KNOWN FAULT, WHY HASN'T THERE BEEN A RECALL TO FIX THIS. I HAVE NEVER KNOWN AN ENGINE TO HAVE BLOWN HEAD GASKETS AT 104,551 MILES. THERE ARE NUMEROUS SERVICE BULLETINS ON THIS PROBLEM.

NHTSA complaint #10670813 — an unverified report by a vehicle owner.

2005 Ford F Super Duty at 130,003 miles Clarkston, WA

ENGINE

SPARK PLUG SHOOTOUT/ SPARK PLUG THREAD FAILURE.

NHTSA complaint #10637838 — an unverified report by a vehicle owner.

2003 Ford F Super Duty at 96,000 miles Cloudcroft, NM Fire

ENGINE

SPARK PLUG BLEW OUT OF ALUMINUM HEAD CAUSING UNBURNED FUEL TO IGNITE FROM COIL IGNITION.

NHTSA complaint #10631889 — an unverified report by a vehicle owner.

2001 Ford F Super Duty at 161,000 miles Elizabeth, CO

ENGINE

FORD F250 2001 6.8 V-10 SPARK PLUG BLOW OUT I JUST HAD TWO OF MY TEN PLUGS BLOW OUT ON MY 2001 F250 GAS 6.8 V-10 WITH 161K MILES. I TUNED UP THE ENGINE AT THE RECOMMENDED 100K MILES USING THE SPECIFIED PROCEDURES FOR THIS ENGINE. I KNEW THERE WAS A PROBLEM WITH THIS ENGINE AND WAS EXTREMELY CAREFUL DURING THE TUNE-UP AND PLUG REPLACEMENT. I AM A CERTIFIED AIRCRAFT MECHANIC WITH FAA INSPECTION AUTHORIZATION. I USED A CERTIFIED TORQUE WRENCH TO INSTALL THE PLUG WITH THE CORRECT TORQUE. THERE WAS NO ERROR IN TECHNIQUE OR INSTALLATION ON THIS SPARK PLUG REPLACEMENT. I JUST PAID $720 TO HAVE TWO SPARK PLUG HELI-COIL INSERTS DONE ON THIS ENGINE THAT BLEW OUT THE TWO FRONT LEFT PLUGS. THERE IS A SIMILAR PROCEDURE FOR AIRCRAFT ALUMINUM CYLINDERS (CALLED JUGS) WITH STRIPPED SPARK PLUG BOSS DEFECTS. AN AIRCRAFT SPARK PLUG HAS A LARGER 18MM DIAMETER PLUG WITH FULL DEPTH THREADS (NOT THE ? THREAD OF THE FORD V-10 AND OTHER FORD ENGINE DESIGNS). AIRCRAFT SPARK PLUGS ARE TORQUED TO 35 FT/LBS (VS THE 8.9 FT/LBS (107 IN/LBS) SPECIFIED BY FORD). THE MAXIMUM RPM OF MOST AIRCRAFT ENGINES IS 2700 RPM AS OPPOSED TO 6000+ RPM IN THE FORD ENGINES. THIS RESULTS IN A SIGNIFICANTLY LESS STRESS ON THE PLUG BOSS AREA THAT IT WOULD HAVE IN A FORD ENGINE. THE ENGINEERING THOUGHT THAT WENT INTO THIS FORD DESIGN IS TOTALLY NONSENSICAL OR NON-EXISTENT. THERE IS NO LOGICAL REASON THAT THEY SHOULD DESIGN THIS THREAD DEPTH WITH ? DEPTH IN AN ALUMINUM HEAD INSTEAD OF THE FULLY AVAILABLE 7/8? OF THE SPARK PLUG THREADS THAT ARE INSTALLED. THIS IS A GROSS ERROR IN DESIGN CONSIDERATION THAT HAS RESULTED IN THOUSANDS OF SPARK PLUGS BLOWING OUT OF FORD ALUMINUM HEADS. HOW LONG BEFORE MY REMAINING 8 PLUGS BLOW? WHERE WILL I BE WHEN IT HAPPENS? WHAT WILL BE THE RESULTANT DAMAGE TO THE ENGINE, VEHICLE OR PERSONS IN THE TRUCK? HOW MUCH WILL IT COST TO REPAIR?

NHTSA complaint #10630671 — an unverified report by a vehicle owner.

2003 Ford F Super Duty at 96,000 miles Cloudcroft, NM

ENGINE

SPARK PLUG BLEW OUT WHILE TRAVELING ON NARROW MOUNTAIN ROAD CAUSING ENGINE TO STALL LOSING POWER STEERING. STEERED INTO THE MOUNTAIN SIDE TO PREVENT HEAD ON COLLISION. THERE HAVE BEEN SEVERAL ENGINE FIRES DUE TO PLUG BLOWING OUT OF CYLINDER HEAD AND FUEL NOT PROPERLY BURNING.

NHTSA complaint #10629874 — an unverified report by a vehicle owner.

Other Ford F Super Duty problems