FaultScore

FaultScore report

2003 Ford F Super Duty problems

Owners have filed 33 complaints about the 2003 Ford F Super Duty with NHTSA between 2003 and 2018. The largest single group is the engine & cooling. Across this model's run it ranks 5 of 13 worst.

C

FaultScore 50/100

Higher is worse. Measured against the other years of the Ford F Super Duty.

How this is worked out

The numbers

33

Complaints

0

Crashes reported

3

Fires reported

2

Injuries reported

98,623 mi

Median mileage at failure

Half of reported failures happened before this

20%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 40 vs 50 Severity 78 vs 50 Early failure 34 vs 50
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 40
Against the median year of the Ford F Super Duty. 50 means typical for this model; 100 means roughly double.
Severity — 78
15.2% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — 34
20% of failures with a mileage on record happened under 36,000 miles, against a national rate of 29%.

How 2003 compares with every other Ford F Super Duty

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 2003 Ford F Super Duty

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Engine & Cooling 13 39.4%

0 crashes, 3 fires · median 117,500 mi

Fuel & Propulsion 6 18.2%

Median failure at 94,186 miles

Wheels 2 6.1%

Median failure at 185,410 miles

Suspension 2 6.1%

Median failure at 160,250 miles

Steering 2 6.1%

Median failure at 161,150 miles

Electrical System 2 6.1%

Median failure at 43,799 miles

Transmission & Drivetrain 2 6.1%

Median failure at 160,250 miles

Other & Unspecified 1 3.0%
Equipment & Accessories 1 3.0%
Windows, Mirrors & Wipers 1 3.0%

Median failure at 4,000 miles

Brakes 1 3.0%

Median failure at 70,000 miles

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

Under 1,000 miles 2 8.0%
1,000 – 9,999 miles 3 12.0%
25,000 – 49,999 miles 1 4.0%
50,000 – 74,999 miles 3 12.0%
75,000 – 99,999 miles 4 16.0%
100,000 – 149,999 miles 6 24.0%
150,000+ miles 6 24.0%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Jan 2003 peak 4 Feb 2018

NHTSA investigations into the 2003 Ford F Super Duty

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

EA06012 Opened 22 Jun 2006 Closed 7 Dec 2007 ENGINE AND ENGINE COOLING:ENGINE:DIESEL

ENGINE STALLING

IN A DECEMBER 3, 2007 LETTER, FORD ADVISED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL TO REPLACE THE CAM POSITION SENSOR (CPS) IN APPROXIMATELY 1.2 MILLION SUBJECT VEHICLES TO ADDRESS REPORTS OF ENGINE STALLING.A NEW DESIGN CPS WITH IMPROVED PERFORMANCE AND DURABILITY WILL BE INSTALLED AS A REMEDY.OWNER NOTIFICATIONS WILL BEGIN IN DECEMBER 2007. THE SUBJECT VEHICLES ARE DURABLE, FULL-SIZED, MEDIUM DUTY TRUCKS COMMONLY USED FOR COMMERCIAL PURPOSES, RESCUE/EMERGENCY RESPONSE, AND COMMERCIAL OR RECREATIONAL TOWING.CPS FAILURE IS COMPARABLE TO UNEXPECTEDLY TURNING THE KEY OFF SINCE THE SIGNAL IT P...

DP05005 Opened 22 Sep 2005 Closed 4 Jan 2006 ENGINE AND ENGINE COOLING:ENGINE

SPARK PLUG EJECTION FROM CYLINDER HEAD

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN A...

EA05003 Opened 15 Feb 2005 Closed 2 Nov 2005 ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

ENGINE STALLING

IN A JUNE 7, 2005 LETTER, FORD NOTIFIED ODI THAT IT WOULD BE CONDUCTING A SAFETY RECALL OF APPROXIMATELY 180,000 FORD F-SUPER DUTY, EXCURSION AND E-SERIES VEHICLES EQUIPPED WITH 6.0L DIESEL ENGINES TO CORRECT TWO WIRING RELATED CONDITIONS THAT COULD RESULT IN ENGINE STALL (NHTSA RECALL NO. 05V-270, FORD NO. 05S34).THE AFFECTED VEHICLES WERE BUILT BETWEEN SEPTEMBER 29, 2003 AND MAY 31, 2004.ACCORDING TO FORD, VEHICLES WITH THE CONDITIONS MAY STALL WITHOUT WARNING AND MAY OR MAY NOT RESTART.FORD WILL INSTRUCT OWNERS OF VEHICLES INCLUDED IN THE RECALL TO TAKE THEIR VEHICLES TO A DEALER TO HAVE TH...

PE04070 Opened 7 Oct 2004 Closed 15 Feb 2005 ENGINE AND ENGINE COOLING:ENGINE:DIESEL

ENGINE STALLING

TWENTY FIVE OF THE ODI FAILURE REPORTS ARE DUPLICATIVE OF FORD COMPLAINTS.TWENTY ODI REPORTS DO NOT CONTAIN A VIN (AND MAY OR MAY NOT BE DUPLICATIVE OF FORD REPORTS).THE 14 ALLEGED CRASHES AND 2 ALLEGED INJURIES WERE ALL MINOR.SUBMITTED DURING PRELIMINARY EVALUATION (PE) 04-070, FORD'S RESPONSE TO ODI'S INFORMATION REQUEST (IR) LETTER CONTAINED ABOUT 5,000 CONSUMER REPORTS (MORS) AND 8,700 FIELD REPORTS (CQIS).FORD REVIEWED THE COMPLAINTS AND CATEGORIZED THEM.THE MANUFACTURER REPORTS SHOWN ABOVE REPRESENT A COUNT OF UNIQUE VEHICLES THAT FORD CATEGORIZED AS ALLEGEDLY STALLING DUE TO A SUBJECT E...

EA04006 Opened 23 Feb 2004 Closed 10 Feb 2005 VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

ACCELERATOR PEDAL SENSOR (ETC)

FAILURE COUNTS FROM ODI?S ANALYSIS ARE STATED ABOVE; SEE THE ADDITIONAL PROBLEM EXPERIENCE DISCUSSION IN THE SUMMARY REPORT.FORD DATA CONTAINED DUPLICATIVE REPORTS FOR 4 ODI COMPLAINTS AND 1 CRASH.THREE CRASHES WERE ALLEGEDLY DUE TO INTERMITTENT OPERATION OF THE ELECTRONIC THROTTLE CONTROL (ETC) PEDAL, ONE CRASH OCCURRED WHEN AN ETC DISABLED VEHICLE WAS STRUCK BY ANOTHER MOTORIST, ONE REPORT CONTAINED NO DETAIL.THE INJURIES WERE MINOR.AN ISSUE INVOLVING FIXED ETC PEDALS WAS INVESTIGATED ALSO, HOWEVER FAILURE REPORTS AND POPULATIONS ARE NOT SHOWN ABOVE; SEE SUMMARY REPORT FOR DETAIL.ALTHOUGH FO...

PE03044 Opened 26 Sep 2003 Closed 18 Feb 2004 VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

ACCELERATOR PEDAL SENSOR FAILURE (ETC)

THE SUBJECT VEHICLES FOR THIS INVESTIGATION INCLUDE MODEL YEAR 2002 AND 2003 EXCURSION AND F SUPER DUTY TRUCKS EQUIPPED WITH 7.3L DIESEL ENGINES AND AN OPTIONAL POWER ADJUSTABLE PEDAL (PAP) FEATURE.THE SUBJECT VEHICLES UTILIZE AN ELECTRONIC THROTTLE CONTROL (ETC) SYSTEM TO CONTROL ENGINE SPEED AND POWER.THE ACCELERATOR PEDAL POSITION SENSOR OF THE ETC SYSTEM WAS REPLACED UNDER FORD'S FIELD SERVICE ACTION (FSA) 03B03 (ANNOUNCED IN FEBRUARY 2003) DUE TO CONCERNS THAT IT MAY NOT OPERATE AS DESIGNED AND AS A RESULT, MAY CAUSE THE VEHICLE TO CONTINUE TO IDLE OR UNEXPECTEDLY SLOW WHEN THE ACCELERATO...

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

SUN City, CA 1 injured

ENGINE

SPARK PLUG SHOOT OUT OF ENGINE. THIS IS THE 3RD TIME IT IS BECAUSE THERE IS ONLY 4 THREADS TO SCREW INTO THIS HAS HAPPENED TO THIS TRUCK TWO TIMES WHEN IT WAS YOUR WITH THE FACTORY PLUGS. AND NOW WITH OTHERS THAT WERE THAT WERE DO TO SPECS BY FORD. THIS IS AN EXPENSIVE FIX AND IT IS DANGEROUS TO PEOPLE THAT STICK THEIR HAND IT THERE WHEN THEY SEE A FLOPPY COIL AND DON'T KNOW THEY CAN BE SHOCKED. PLEASE DO SOMETHING PEOPLE ARE GETTING HURT. IT ALWAYS HAPPENS TO ME WHEN DRIVING, THERE IS A LOUD NOISE AND THEN IT STARTS RUNNING DIFFERENT ANSWERS SOUNDS LIKE A LAWNMOWER WITHOUT A MUFFLER. IT IS SCARY AND CAUSED ME A PANIC ATTACK AS I HAD TO FIND MY WAY OFF THE HIGHWAY WONDERING IF IT IS GOING TO EXPLODE. IT NOR FIXED BECAUSE IT COST TO MUCH AND MY HAND IT TWITCHY FROM THE SHOCK IT GAVE ME.

NHTSA complaint #10850559 — an unverified report by a vehicle owner.

at 96,000 miles Cloudcroft, NM Fire

ENGINE

SPARK PLUG BLEW OUT OF ALUMINUM HEAD CAUSING UNBURNED FUEL TO IGNITE FROM COIL IGNITION.

NHTSA complaint #10631889 — an unverified report by a vehicle owner.

at 66,000 miles South Toms River, NJ Fire

ENGINE

OIL FROM LEAKING HEAD GASKET ,PASSENGER SIDE,DRIPPING ON TO HOT EXHAUST SYSTEM .OIL COLLECTS IN BRUSH SHIELD ON EXHAUST Y-CONNECTION.

NHTSA complaint #10554075 — an unverified report by a vehicle owner.

Pearland, TX Fire 1 injured

ENGINE AND ENGINE COOLING:ENGINE

WHILE DRIVING MY 2003 FORD F250 P-UP W/ 5.4L ENGINE, I HEARD A LOUD POP AND SUDDENLY MY TRUCK WILL HARDLY GO AND IT CATCHES FIRE. I WAS INFORMED IT WAS A SPARK PLUG THAT BLEW OUT, WHICH I HAD NEVER CHANGED. FORD SAYS THEY WILL NOT FIX IT, AND OTHER PEOPLE WANT $2000 TO FIX IT. I HAVE SINCE HEARD THAT THIS IS A NORMAL PROBLEM WITH THESE ENGINE. I HAVE 5 KIDS AND NOW ONLY 1 VEHICLE, CAUSE I DO NOT HAVE THE $2000 TO FIX A PROBLEM THAT FORD CREATED.

NHTSA complaint #10254212 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

Mobile, AL

EQUIPMENT

THOR MOTORCOACH. CONSUMER WRITES IN REGARDS TO KIDDIE PORTABLE FIRE EXTINGUISHER SAFETY RECALL. *LD THE CONSUMER STATED THE VEHICLE WAS SOLD TO AN UNKNOWN PERSON(S);THEREFORE, THEY DID NOT RECEIVE THE RECALL NOTICE.

NHTSA complaint #11074828 — an unverified report by a vehicle owner.

at 70,000 miles Chesapeake, VA

SERVICE BRAKES

THE BRAKE PEDAL SINKS AT STOPS. I'VE HAD SERVICE TECHNICIANS CHECK THE SYSTEMS, TWO MASTERCYLINDERS HAVE BEEN INSTALLED THAT DID'NT CORRECT THE ISSUE. THEY HAVE DETERMINED THE ABS VALVE IS THE ISSUE AND WILL NOT FAIL ON A HARD BRAKE.. I DON'T THINK THIS IS A SAFE SITUATION AND AM WONDERING WHY THERE IS NOT A RECALL ON IT

NHTSA complaint #11024050 — an unverified report by a vehicle owner.

Saint Cloud, FL

ENGINE

MY TRUCK HAS 101K MILES ON IT AND IT JUST STARTED STALLING OUT WHILE DRIVING( ON STREETS AND HIGHWAYS), ALSO WHILE JUST IDLING IT STALLS(STATIONARY). I TOOK IT TO MY LOCAL FORD FOR THEM TO HOOK IT UP ON THEIR COMPUTER TO SEE WHAT THE PROBLEM IS. AFTER HOURS THERE AND IT STALLING OUT AND NOT RESTARTING THEY COULDN'T TELL WHAT WAS WRONG WITH IT AND CHARGED ME $125. AS I WAS LEAVING THEY SAID CHANGE YOUR MAF SENSOR AND #8 COIL AND IT'LL BE FINE. SO, I DID JUST THAT IN THE PARKING LOT AND IT STILL DOES THE SAME THING. IT STALLED OUT MANY TIMES ON MY WAY HOME. I THOUGHT BY TAKING IT TO THE FORD DEALERSHIP (THE PEOPLE THAT HAVE ALL THE ANSWERS FOR THEIR PRODUCTS) I WOULD GET IT FIXED. AND MAKE MY TRUCK SAFE AGAIN. I WAS WRONG. IS THERE SOMETHING YOU CAN DO TO HELP ME WITH THIS. THANKS

NHTSA complaint #10981472 — an unverified report by a vehicle owner.

Little Mountain, SC

UNKNOWN OR OTHER

TRUCK STALLS AND OR MISFIRES WHEN INTERMITTENT WIPERS ARE ON WHEN SITTING IN STOPPED POSITION TRUCK WILL STALL AND WHEN IN MOTION IT WILL MISFIRE AND STUMBLE ONLY WHEN WIPERS ARE ON AND NOT ANY OTHER TIME

NHTSA complaint #10946825 — an unverified report by a vehicle owner.

Little Mountain, SC

ELECTRICAL SYSTEM

TRUCK STALLS AND OR MISFIRES WHEN INTERMITTENT WIPERS ARE ON WHEN SITTING IN STOPPED POSITION TRUCK WILL STALL AND WHEN IN MOTION IT WILL MISFIRE AND STUMBLE ONLY WHEN WIPERS ARE ON AND NOT ANY OTHER TIME

NHTSA complaint #10946825 — an unverified report by a vehicle owner.

at 148,000 miles Albuquerque, NM

WHEELS

F-350 CREW CAB 4X4, DUALLY TRUCK WITH FORD FACTORY ALUMINUM ALLOY WHEELS. THE RIGHT FRONT WHEEL STARTING LEAKING AIR AND WHEN CHECKED, A CRACK BEGINNING AT THE VALVE STEM WAS PROPAGATING TOWARD THE CENTER OF THE WHEEL AND CRACKS WERE ALSO DEVELOPING ALONG THE BASE OF THE SPOKES, CIRCUMSCRIBING SEVERAL SPOKES. TOOK THE LEFT SIDE FRONT WHEEL OFF AND OBSERVED THE SAME CIRCUMSCRIBING CRACKS DEVELOPING AT THE BASE OF THE SPOKES. POTENTIALLY SEPARATING THE WHEEL CENTER FROM THE TIRE. THE LEAKING TIRE/WHEEL HAS BEEN REMOVED FROM THE VEHICLE, THE OTHER CRACKED WHEEL IS STILL ON THE TRUCK, ONLY HAVE ONE SPARE AVAILABLE.

NHTSA complaint #10907495 — an unverified report by a vehicle owner.

at 120,000 miles Telephone, TX

ENGINE

MY TRUCK HAS SPIT OUT TWO SPARK PLUGS ON THE PASSENGER SIDE OF THE ENGINE. THESE PLUGS HAD TO BE REPAIRED WITH A HELL-COIL AND THIS IS A TEMPORARY FIX. IT COST ME $400 TO REPAIR BOTH. MY TRUCK HAS OVER 100,000 MILES AND SPIT OUT THE FIRST AT 120,000.

NHTSA complaint #10854243 — an unverified report by a vehicle owner.

SUN City, CA 1 injured

ENGINE

SPARK PLUG SHOOT OUT OF ENGINE. THIS IS THE 3RD TIME IT IS BECAUSE THERE IS ONLY 4 THREADS TO SCREW INTO THIS HAS HAPPENED TO THIS TRUCK TWO TIMES WHEN IT WAS YOUR WITH THE FACTORY PLUGS. AND NOW WITH OTHERS THAT WERE THAT WERE DO TO SPECS BY FORD. THIS IS AN EXPENSIVE FIX AND IT IS DANGEROUS TO PEOPLE THAT STICK THEIR HAND IT THERE WHEN THEY SEE A FLOPPY COIL AND DON'T KNOW THEY CAN BE SHOCKED. PLEASE DO SOMETHING PEOPLE ARE GETTING HURT. IT ALWAYS HAPPENS TO ME WHEN DRIVING, THERE IS A LOUD NOISE AND THEN IT STARTS RUNNING DIFFERENT ANSWERS SOUNDS LIKE A LAWNMOWER WITHOUT A MUFFLER. IT IS SCARY AND CAUSED ME A PANIC ATTACK AS I HAD TO FIND MY WAY OFF THE HIGHWAY WONDERING IF IT IS GOING TO EXPLODE. IT NOR FIXED BECAUSE IT COST TO MUCH AND MY HAND IT TWITCHY FROM THE SHOCK IT GAVE ME.

NHTSA complaint #10850559 — an unverified report by a vehicle owner.

at 320,000 miles Port Townsend, WA

POWER TRAIN

I AM THE SECOND OWNER OF THIS TRUCK, IT HAD 30,000 MILES ON IT WHEN I BOUGHT IT FROM THE DEALER IN 02/2005. THERE IS NO FRONT END ALIGNMENT ISSUES WITH THIS TRUCK. WHEEL HUB BEARINGS FAILURES, FRONT AXLE, TRUCK HAD OVER 200,000 MILES BEFORE THE FIRST WHEEL HUB BEARING FAILURE, SINCE THEN I HAVE HAD TO REPLACE 7 WHEEL HUBS BEARING FAILURES ON MY (2003 FORD F-250 SUPER DUTY XL 4X4 7.3 POWER STROKE DIESEL), THE TRUCK ONLY HAS ROAD MILES AND I DO NOT TAKE IT 4 WHEELING. IT IS MY WORK AND EVERY DAY DRIVING TRUCK. THE TRUCK HAS JUST OVER 320,000 MILES ON IT NOW.( I LOVE THIS TRUCK) THE LAST SET OF WHEEL HUBS WAS INSTALLED ON MY TRUCK 04/01/2015 AND I JUST HAD TO REPLACE THEM AGAIN, SAD DAY FOR ME. 08/22/2015. THEY ONLY HAD 5,000 MILES ON THEM. I BELIEVE THIS IS A MANUFACTURE FLAW IN THE HUBS THAT NEEDS TO BE ADDRESSED, I AM NOT THE ONLY ONE THAT HAS HAD THIS PROBLEM. IT IS VERY DANGEROUS BUT MORE OVER YOU SHOULD GET MORE THAN 5,000 MILES OUT OF THESE PARTS.

NHTSA complaint #10758641 — an unverified report by a vehicle owner.

at 320,000 miles Port Townsend, WA

STEERING

I AM THE SECOND OWNER OF THIS TRUCK, IT HAD 30,000 MILES ON IT WHEN I BOUGHT IT FROM THE DEALER IN 02/2005. THERE IS NO FRONT END ALIGNMENT ISSUES WITH THIS TRUCK. WHEEL HUB BEARINGS FAILURES, FRONT AXLE, TRUCK HAD OVER 200,000 MILES BEFORE THE FIRST WHEEL HUB BEARING FAILURE, SINCE THEN I HAVE HAD TO REPLACE 7 WHEEL HUBS BEARING FAILURES ON MY (2003 FORD F-250 SUPER DUTY XL 4X4 7.3 POWER STROKE DIESEL), THE TRUCK ONLY HAS ROAD MILES AND I DO NOT TAKE IT 4 WHEELING. IT IS MY WORK AND EVERY DAY DRIVING TRUCK. THE TRUCK HAS JUST OVER 320,000 MILES ON IT NOW.( I LOVE THIS TRUCK) THE LAST SET OF WHEEL HUBS WAS INSTALLED ON MY TRUCK 04/01/2015 AND I JUST HAD TO REPLACE THEM AGAIN, SAD DAY FOR ME. 08/22/2015. THEY ONLY HAD 5,000 MILES ON THEM. I BELIEVE THIS IS A MANUFACTURE FLAW IN THE HUBS THAT NEEDS TO BE ADDRESSED, I AM NOT THE ONLY ONE THAT HAS HAD THIS PROBLEM. IT IS VERY DANGEROUS BUT MORE OVER YOU SHOULD GET MORE THAN 5,000 MILES OUT OF THESE PARTS.

NHTSA complaint #10758641 — an unverified report by a vehicle owner.

at 320,000 miles Port Townsend, WA

SUSPENSION

I AM THE SECOND OWNER OF THIS TRUCK, IT HAD 30,000 MILES ON IT WHEN I BOUGHT IT FROM THE DEALER IN 02/2005. THERE IS NO FRONT END ALIGNMENT ISSUES WITH THIS TRUCK. WHEEL HUB BEARINGS FAILURES, FRONT AXLE, TRUCK HAD OVER 200,000 MILES BEFORE THE FIRST WHEEL HUB BEARING FAILURE, SINCE THEN I HAVE HAD TO REPLACE 7 WHEEL HUBS BEARING FAILURES ON MY (2003 FORD F-250 SUPER DUTY XL 4X4 7.3 POWER STROKE DIESEL), THE TRUCK ONLY HAS ROAD MILES AND I DO NOT TAKE IT 4 WHEELING. IT IS MY WORK AND EVERY DAY DRIVING TRUCK. THE TRUCK HAS JUST OVER 320,000 MILES ON IT NOW.( I LOVE THIS TRUCK) THE LAST SET OF WHEEL HUBS WAS INSTALLED ON MY TRUCK 04/01/2015 AND I JUST HAD TO REPLACE THEM AGAIN, SAD DAY FOR ME. 08/22/2015. THEY ONLY HAD 5,000 MILES ON THEM. I BELIEVE THIS IS A MANUFACTURE FLAW IN THE HUBS THAT NEEDS TO BE ADDRESSED, I AM NOT THE ONLY ONE THAT HAS HAD THIS PROBLEM. IT IS VERY DANGEROUS BUT MORE OVER YOU SHOULD GET MORE THAN 5,000 MILES OUT OF THESE PARTS.

NHTSA complaint #10758641 — an unverified report by a vehicle owner.

at 115,000 miles Glendle, CA

ENGINE

I HAVE A 2003 F350 SUPERDUTY TRUCK. IT HAS A TRITON V10 ENGINE. THE SPARK PLUG BLEW OUT OF THE ENGINE. THIS HAPPEND 2 YEARS AGO ALSO. FORUNATELY I WAS ON SURFACE STREETS AND WAS NOT ON THE FREEWAY WHICH MAY HAVE BEEN FATAL.

NHTSA complaint #10748909 — an unverified report by a vehicle owner.

at 98,623 miles Danville, CA

FUEL SYSTEM, DIESEL

FUEL INJECTORS PLUGGED RESULTING IN LOSS OF POWER. HAPPENED REPEATEDLY OVER THE YEARS. NOW IT APPEARS TO BE DELAMINATING FUEL TANK LINER. APPEARS TO BE A WIDESPREAD PROBLEM. FORD WON'T TAKE RESPONSIBILITY.

NHTSA complaint #10662570 — an unverified report by a vehicle owner.

at 96,000 miles Cloudcroft, NM Fire

ENGINE

SPARK PLUG BLEW OUT OF ALUMINUM HEAD CAUSING UNBURNED FUEL TO IGNITE FROM COIL IGNITION.

NHTSA complaint #10631889 — an unverified report by a vehicle owner.

at 96,000 miles Cloudcroft, NM

ENGINE

SPARK PLUG BLEW OUT WHILE TRAVELING ON NARROW MOUNTAIN ROAD CAUSING ENGINE TO STALL LOSING POWER STEERING. STEERED INTO THE MOUNTAIN SIDE TO PREVENT HEAD ON COLLISION. THERE HAVE BEEN SEVERAL ENGINE FIRES DUE TO PLUG BLOWING OUT OF CYLINDER HEAD AND FUEL NOT PROPERLY BURNING.

NHTSA complaint #10629874 — an unverified report by a vehicle owner.

at 222,820 miles Warrenton, VA

WHEELS

THE PROBLEM: 6.0L HEAD BOLTS. PROBABLY THE MOST WELL-KNOWN AND PROBLEMATIC IS THE ISSUE WITH THE FACTORY HEAD BOLTS. ESSENTIALLY, THE BOLTS STRETCH, WHICH RESULTS IN A BLOWN HEAD GASKET. FORD IS AWARE OF THIS PROBLEM IS WHY THERE IS A LAWSUITE PENDING DUE TO THIS ISSUE AND OTHERS WITH THIS 6.0L ENGINE. THE PROBLEM: EGR COOLER THE 6.0L DIESEL HAS A BAD REPUTATION FOR BLOWN HEAD GASKETS AND STICKING EGR (EXHAUST GAS RECIRCULATION) VALVE. WHILE STRETCHING HEAD BOLTS ARE PARTLY TO BLAME FOR THE HEAD GASKET ISSUE, PROGRAMMERS THAT TURN UP THE POWER IN YOUR 6.0L TRUCK ARE GUILTY CULPRITS AS WELL. SIMPLY PUT, THE STOCK EGR COOLER CANNOT KEEP UP WITH FILTERING A MODIFIED 6.0L. A FAILING EGR COOLER CAN CAUSE YOUR TRUCK TO OVERHEAT, RUN POORLY, AND ADD TO THE POTENTIAL FOR HEAD GASKET FAILURE. THE PROBLEM: VACUUM LEAK ALTHOUGH THE SUPER DUTY USES UNIT BEARINGS UP FRONT FROM THE FACTORY, THE TRUCKS ARE STILL EQUIPPED WITH SELECTABLE HUBS. MANY OF THE EARLY TRUCKS WERE EQUIPPED WITH FORD-SPECIFIC HUBS WHICH HAD AN AUTO AND ON SETTING ONLY. THESE HUBS WERE VACUUM-ASSISTED AND KNOWN TO BE PROBLEMATIC. A LEAKING OR DRY-ROTTED VACUUM LINE IS NOT UNCOMMON TO FIND, NOR IS A DAMAGED HUB ACTUATOR. PICTURED HERE IS A QUICK TRAIL FIX THAT USES A STICK TO PLUG A VACUUM LINE THAT WAS LEAKING AND NO LONGER NEEDED BECAUSE THE TRUCK WAS OUTFITTED WITH AFTERMARKET HUBS. THE PROBLEM: FRONT UNIT BEARINGS BIG TIRES AND UNIT BEARINGS DON'T ALWAYS MIX WELL. EVEN IN THE FACTORY CONFIGURATION, THE NON-SERVICEABLE UNIT BEARINGS HAVE A LIMITED LIFE CYCLE. THE EASY WAY TO CHECK FOR A BAD UNIT BEARING IS BY JACKING UP THE FRONT AXLE, ONE SIDE AT A TIME. YOU'LL WANT TO RAISE THE TIRE OFF OF THE GROUND ENOUGH SO THAT A PRYBAR CAN BE PLACED UNDER THE BOTTOM OF THE TIRE. YOU CAN ALSO USE YOUR HANDS TO TEST THIS, BUT THE PRYBAR WILL GIVE YOU EXTRA LEVERAGE. ISSUE RECALL.

NHTSA complaint #10629052 — an unverified report by a vehicle owner.

at 222,820 miles Warrenton, VA

ENGINE

THE PROBLEM: 6.0L HEAD BOLTS. PROBABLY THE MOST WELL-KNOWN AND PROBLEMATIC IS THE ISSUE WITH THE FACTORY HEAD BOLTS. ESSENTIALLY, THE BOLTS STRETCH, WHICH RESULTS IN A BLOWN HEAD GASKET. FORD IS AWARE OF THIS PROBLEM IS WHY THERE IS A LAWSUITE PENDING DUE TO THIS ISSUE AND OTHERS WITH THIS 6.0L ENGINE. THE PROBLEM: EGR COOLER THE 6.0L DIESEL HAS A BAD REPUTATION FOR BLOWN HEAD GASKETS AND STICKING EGR (EXHAUST GAS RECIRCULATION) VALVE. WHILE STRETCHING HEAD BOLTS ARE PARTLY TO BLAME FOR THE HEAD GASKET ISSUE, PROGRAMMERS THAT TURN UP THE POWER IN YOUR 6.0L TRUCK ARE GUILTY CULPRITS AS WELL. SIMPLY PUT, THE STOCK EGR COOLER CANNOT KEEP UP WITH FILTERING A MODIFIED 6.0L. A FAILING EGR COOLER CAN CAUSE YOUR TRUCK TO OVERHEAT, RUN POORLY, AND ADD TO THE POTENTIAL FOR HEAD GASKET FAILURE. THE PROBLEM: VACUUM LEAK ALTHOUGH THE SUPER DUTY USES UNIT BEARINGS UP FRONT FROM THE FACTORY, THE TRUCKS ARE STILL EQUIPPED WITH SELECTABLE HUBS. MANY OF THE EARLY TRUCKS WERE EQUIPPED WITH FORD-SPECIFIC HUBS WHICH HAD AN AUTO AND ON SETTING ONLY. THESE HUBS WERE VACUUM-ASSISTED AND KNOWN TO BE PROBLEMATIC. A LEAKING OR DRY-ROTTED VACUUM LINE IS NOT UNCOMMON TO FIND, NOR IS A DAMAGED HUB ACTUATOR. PICTURED HERE IS A QUICK TRAIL FIX THAT USES A STICK TO PLUG A VACUUM LINE THAT WAS LEAKING AND NO LONGER NEEDED BECAUSE THE TRUCK WAS OUTFITTED WITH AFTERMARKET HUBS. THE PROBLEM: FRONT UNIT BEARINGS BIG TIRES AND UNIT BEARINGS DON'T ALWAYS MIX WELL. EVEN IN THE FACTORY CONFIGURATION, THE NON-SERVICEABLE UNIT BEARINGS HAVE A LIMITED LIFE CYCLE. THE EASY WAY TO CHECK FOR A BAD UNIT BEARING IS BY JACKING UP THE FRONT AXLE, ONE SIDE AT A TIME. YOU'LL WANT TO RAISE THE TIRE OFF OF THE GROUND ENOUGH SO THAT A PRYBAR CAN BE PLACED UNDER THE BOTTOM OF THE TIRE. YOU CAN ALSO USE YOUR HANDS TO TEST THIS, BUT THE PRYBAR WILL GIVE YOU EXTRA LEVERAGE. ISSUE RECALL.

NHTSA complaint #10629052 — an unverified report by a vehicle owner.

at 222,820 miles Warrenton, VA

FUEL/PROPULSION SYSTEM

THE PROBLEM: 6.0L HEAD BOLTS. PROBABLY THE MOST WELL-KNOWN AND PROBLEMATIC IS THE ISSUE WITH THE FACTORY HEAD BOLTS. ESSENTIALLY, THE BOLTS STRETCH, WHICH RESULTS IN A BLOWN HEAD GASKET. FORD IS AWARE OF THIS PROBLEM IS WHY THERE IS A LAWSUITE PENDING DUE TO THIS ISSUE AND OTHERS WITH THIS 6.0L ENGINE. THE PROBLEM: EGR COOLER THE 6.0L DIESEL HAS A BAD REPUTATION FOR BLOWN HEAD GASKETS AND STICKING EGR (EXHAUST GAS RECIRCULATION) VALVE. WHILE STRETCHING HEAD BOLTS ARE PARTLY TO BLAME FOR THE HEAD GASKET ISSUE, PROGRAMMERS THAT TURN UP THE POWER IN YOUR 6.0L TRUCK ARE GUILTY CULPRITS AS WELL. SIMPLY PUT, THE STOCK EGR COOLER CANNOT KEEP UP WITH FILTERING A MODIFIED 6.0L. A FAILING EGR COOLER CAN CAUSE YOUR TRUCK TO OVERHEAT, RUN POORLY, AND ADD TO THE POTENTIAL FOR HEAD GASKET FAILURE. THE PROBLEM: VACUUM LEAK ALTHOUGH THE SUPER DUTY USES UNIT BEARINGS UP FRONT FROM THE FACTORY, THE TRUCKS ARE STILL EQUIPPED WITH SELECTABLE HUBS. MANY OF THE EARLY TRUCKS WERE EQUIPPED WITH FORD-SPECIFIC HUBS WHICH HAD AN AUTO AND ON SETTING ONLY. THESE HUBS WERE VACUUM-ASSISTED AND KNOWN TO BE PROBLEMATIC. A LEAKING OR DRY-ROTTED VACUUM LINE IS NOT UNCOMMON TO FIND, NOR IS A DAMAGED HUB ACTUATOR. PICTURED HERE IS A QUICK TRAIL FIX THAT USES A STICK TO PLUG A VACUUM LINE THAT WAS LEAKING AND NO LONGER NEEDED BECAUSE THE TRUCK WAS OUTFITTED WITH AFTERMARKET HUBS. THE PROBLEM: FRONT UNIT BEARINGS BIG TIRES AND UNIT BEARINGS DON'T ALWAYS MIX WELL. EVEN IN THE FACTORY CONFIGURATION, THE NON-SERVICEABLE UNIT BEARINGS HAVE A LIMITED LIFE CYCLE. THE EASY WAY TO CHECK FOR A BAD UNIT BEARING IS BY JACKING UP THE FRONT AXLE, ONE SIDE AT A TIME. YOU'LL WANT TO RAISE THE TIRE OFF OF THE GROUND ENOUGH SO THAT A PRYBAR CAN BE PLACED UNDER THE BOTTOM OF THE TIRE. YOU CAN ALSO USE YOUR HANDS TO TEST THIS, BUT THE PRYBAR WILL GIVE YOU EXTRA LEVERAGE. ISSUE RECALL.

NHTSA complaint #10629052 — an unverified report by a vehicle owner.

at 146,000 miles Sturgis, KY

ENGINE

WAS DRIVING DOWN HIGHWAY AT 50MPH WITH NO LOAD AND HEARD LOAD POP UNDER HEAD AND THEN A CONSTANT BLOWING NOISE. PULLED OVER AND FOUND THAT THE THIRD SPARK PLUG ON PASSENGERS SIDE HAD BLOWN OUT AND WAS LAYING ON TOP OF MOTOR ALONG WITH COIL PACK HAD BROKE OFF. HAD TO USE A KIT TO TAP OUT HOLE AND INSTALL INSERT. PROBABLY WILL BE MORE PROBLEMS IN FUTURE BUT WE WILL SEE. JUST DON'T SEEM SAFE FOR THAT TO HAPPEN WITH THE FIRE THREAT THAT COULD CAUSE. AS A LOCAL FIRE CHIEF I HAVE SCENE HOW FAST A VEHICLE FIRE CAN SPREAD.

NHTSA complaint #10621088 — an unverified report by a vehicle owner.

at 66,000 miles South Toms River, NJ Fire

ENGINE

OIL FROM LEAKING HEAD GASKET ,PASSENGER SIDE,DRIPPING ON TO HOT EXHAUST SYSTEM .OIL COLLECTS IN BRUSH SHIELD ON EXHAUST Y-CONNECTION.

NHTSA complaint #10554075 — an unverified report by a vehicle owner.

at 89,750 miles North Hampton, NH

FUEL/PROPULSION SYSTEM

NOTICED GAS TANK SAGGING - INSPECTION FOUND REAR STRAP CORRODED AND BROKEN. RESEARCH FOUND THAT THERE IS A RECALL ON SEVERAL BRANDS OF FORD CARS AND F150 TRUCKS (1999-2003 MODELS) FOR THIS EXACT PROBLEM BUT THE F250 IS NOT COVERED. IF THE SAME PROBLEMS OCCUR ON A DIFFERENT MODEL (E.G. F250) YOU WOULD THINK THE RECALL SHOULD APPLY.

NHTSA complaint #10470148 — an unverified report by a vehicle owner.

at 53,152 miles Atascadero, CA

FUEL SYSTEM, DIESEL

VEHICLE HAS SUDDEN LOSS OF POWER DUE TO FUEL TANK LINING COMING OFF AND CLOGGING THE PICK- UP SCREEN. THIS PROBLEM FIRST OCCURRED ON 05-22-06. THE TRUCK WAS COVERED UNDER WARRANTY, AND FORD REPLACED THE FUEL TANK. THE SERVICE MANAGER TOLD ME THAT THE NEW TANK WOULD NOT COME APART BECAUSE IT HAD A NEW DESIGN. TODAY MY TRUCK HAD A SUDDEN LOSS OF POWER ON THE FREEWAY GOING UP A STEEP GRADE AND I ALMOST CAUSED A BAD ACCIDENT. WHEN I FINALLY GOT THE TRUCK HOME I PULLED THE SENDING UNIT FROM THE TOP OF THE TANK SO I COULD LOOK INSIDE. THE LINING ON THE TANK WAS FLOATING IN THE DIESEL FUEL. FORD SHOULD RECALL THESE TRUCKS BECAUSE THIS IS A VERY SERIOUS PROBLEM.

NHTSA complaint #10443384 — an unverified report by a vehicle owner.

at 149,142 miles Libby, MT

ENGINE AND ENGINE COOLING

WE HAVE HAD 4 SPARK PLUGS BLOW ON THE MOTOR IN 4 YEARS AND TWICE JUST THIS YEARS OF 2011. LEAVING US STRANDED TWICE, ONCE 1/2 MILE FROM HOME SO WE DROVE HOME, AND ONCE IN WYOMING(1,101 MILES AWAY FROM HOME, AT 46 BELOW ZERO SO WE HAD TO UNPLUG THE FUEL INJECTOR SO WE COULD GET TO HELP ON X-MAS DAY AFTER WE HAD DRIVING TO MY DADS FUNERAL ALREADY FOR 14 HOURS TRYING TO GET THERE, WE STILL HAD 9 MORE TO GO AND IT WAS 5:30 A.M. BUT NOW WE COULD NOT DRIVE OVER 50 MILES PER HOUR FOR FEAR OF WHAT MAY HAPPEN. SNOW STORM AND HOLIDAY NOTHING OPEN..... SOMETIMES YOU HAVE NO CHOICE OF WHAT IS SAFE AND WHAT IS THE SMART THING TO DO, WE HAD TO KEEP MOVING DO TO THE SNOW STORM AND THE COLD. THIS WAS THE SECOND TIME WE HAVE HAD TO DEAL WITH THE SPARK PLUGS..... IF THIS IS SUCH A DANGEROUS THING TO HAVE HAPPEN ON A FORD VEHICLE WHY IS IT NOT BEEN RECALLED AT ALL??????????????? I AM SO DISGUSTED WITH FORD NOW BECAUSE IT JUST HAPPEN AGAIN TODAY BUT IT WAS FINALLY HERE CLOSE TO HOME AND WE WERE NOT LEFT 110-1,000 MILES FROM HOME FOR ONCE.........BUT NOW WE ARE LEFT WITH EITHER ANOTHER EXPENSIVE REPAIR AND POSSIBLY UNFIXABLE, (THIS MAY BE A REBLOW AND IF IT IS NON FIXABLE) OR OUT A TRACK AND IN OUR BUSINESS, AND WHERE WE LIVE WE HAVE TO HAVE A HEAVY DUTY TRUCK. THIS ONE WAS BOUGHT BRAND NEW , PAID OFF 2 YEARS EARLY, FULLY INSURED, MAINTENANCE DONE FAITHFULLY AND THIS IS WHAT YOU GET.

NHTSA complaint #10432472 — an unverified report by a vehicle owner.

at 109,720 miles Clermont, FL

FUEL SYSTEM, DIESEL

2003 F350 PU TRUCK 06 DIESEL ENGINE. CHECK ENGINE LIGHT CAME ON STARTING THE TRUCK AND THE IDLE SPEED WAS AT 600RPM THEN ALL OF A SUDDEN THE TRUCK ACCELERATED TO 1100RPM. I HAD PUT THE TRUCK IN DRIVE JUST AS THE JUMP IN IDLE SPEED AND THE TRUCK LUNGED FORWARD. THE IDLE SPEED WENT BACK TO NORMAL. AS WE STOPPED AT A STOP SIGN, THE IDLE SPEED JUMPED AGAIN CAUSING THE TRUCK TO RUN ALMOST INTO THE ONCOMING TRAFFIC. HAD I NOT HAD THE BREAK ON, THERE WOULD HAVE BEEN AN ACCIDENT. THIS PROBLEM PERSISTED EACH TIME THE VEHICLE WAS STARTED AND WOULD LAST UNTIL THE MOTOR WORMED. EACH TIME, WEATHER IN DRIVE OR REVERSE, THE IDLE WOULD JUMP AND THE TRUCK WOULD LEAP, WITHOUT WARNING. I TOOK THE TRUCK TO THE FORD DEALER WHERE I WAS TOLD THAT THIS WAS A WELL KNOWN PROBLEM AND THEY HAD REPLACED A LOT OF THE 3C3Z 9F838 INJECTOR SENSORS AND THE 37130 PIGTAIL HARNESS. THE SENSOR LEAKS OIL INTO THE CONNECTOR AND CAUSES THE CONNECTOR TO SHORT. THEY REPLACED THE ICP SENSOR AND CONNECTOR AND THIS CORRECTED THE PROBLEM. THE SYSTEM CODES SCAN SHOWED P0603 AND P2285 AS THE PROBLEM. THIS IS AN OBVIOUS SAFETY PROBLEM KNOWN TO FORD FOR YEARS AND THEY HAVE NOT ADDRESSED IT. I CHECKED THE WEB AND FOUND HUNDREDS OF COMPLAINTS ON THIS SPECIFIC PROBLEM AND HOW TO CORRECT IT. I ALSO FOUND THAT FORD CHANGED THE PLACEMENT OF THE SENSOR WHEN THEY FOUND THE DESIGN FLAW, BUT DID NOTHING TO CORRECT IT ON THE EXISTING VEHICLES. I GUESS SOMEONE HAS TO DIE FRO FORD TO ADMIT THAT THEY HAVE A PROBLEM WITH THEIR TRUCKS.

NHTSA complaint #10349131 — an unverified report by a vehicle owner.

Pearland, TX Fire 1 injured

ENGINE AND ENGINE COOLING:ENGINE

WHILE DRIVING MY 2003 FORD F250 P-UP W/ 5.4L ENGINE, I HEARD A LOUD POP AND SUDDENLY MY TRUCK WILL HARDLY GO AND IT CATCHES FIRE. I WAS INFORMED IT WAS A SPARK PLUG THAT BLEW OUT, WHICH I HAD NEVER CHANGED. FORD SAYS THEY WILL NOT FIX IT, AND OTHER PEOPLE WANT $2000 TO FIX IT. I HAVE SINCE HEARD THAT THIS IS A NORMAL PROBLEM WITH THESE ENGINE. I HAVE 5 KIDS AND NOW ONLY 1 VEHICLE, CAUSE I DO NOT HAVE THE $2000 TO FIX A PROBLEM THAT FORD CREATED.

NHTSA complaint #10254212 — an unverified report by a vehicle owner.