FaultScore

Ford Windstar suspension problems

2,092 of the 19,460 complaints filed about the Ford Windstar are about the suspension — 11% of everything owners reported. The worst model year for it is 2001.

2,092

Complaints

11%

Share of all complaints

60

Crashes

19

Fires

Suspension complaints by model year

1993 Windstar 1 0.0%
1994 Windstar 3 0.1%

Median failure at 134,000 miles

1995 Windstar 151 7.2%

Median failure at 118,000 miles

1996 Windstar 114 5.4%

Median failure at 107,454 miles

1997 Windstar 39 1.9%

Median failure at 100,349 miles

1998 Windstar 242 11.6%

Median failure at 113,500 miles

1999 Windstar 211 10.1%

Median failure at 130,000 miles

2000 Windstar 362 17.3%

Median failure at 118,185 miles

2001 Windstar 421 20.1%

Median failure at 122,991 miles

2002 Windstar 282 13.5%

Median failure at 133,000 miles

2003 Windstar 257 12.3%

Median failure at 135,000 miles

2004 Windstar 9 0.4%

Median failure at 124,000 miles

What owners said

2003 Ford Windstar at 237,000 miles Jacksonville, IL

SUSPENSION

The contact owns a 2003 Ford Windstar. The contact stated that while driving over a railroad track at 40 MPH, the rear axle snapped. The wheel hub to the axle was barely connected. The contact referenced NHTSA Campaign Number:15V608000 (SUSPENSION); however, the contact had not received the recall notification. The dealer was not notified of the failure. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 237,000.

NHTSA complaint #11729112 — an unverified report by a vehicle owner.

2002 Ford Windstar at 108,000 miles Altoona, PA

SUSPENSION

The contact owns a 2002 Ford Windstar. The contact received notifications of NHTSA Campaign Numbers: 11V030000 (STRUCTURE) and 15V608000 (SUSPENSION). The contact stated that while approaching a traffic signal and driving slowly, the vehicle shook, and the engine shifted. The contact stated that the engine shifted to the right. In addition, the contact lost control of the steering wheel. The contact stated that the RPMs became elevated. The contact pulled over into a parking lot and turned off the vehicle. The contact exited the vehicle, and upon inspection, became aware that the subframe had detached and was dragging. The contact believed that the motor mounts were fractured. The vehicle was towed to a tow yard. The vehicle was not taken to the dealer or an independent mechanic, and the vehicle was not repaired. The vehicle remained at the tow yard unrepaired. The manufacturer was made aware of the failure and referred the contact to the NHSTA Hotline to report the failure. The approximate failure mileage was 108,000.

NHTSA complaint #11720212 — an unverified report by a vehicle owner.

2003 Ford Windstar at 160,263 miles Omaha, NE

SUSPENSION

The contact owns a 2003 Ford Windstar. The contact stated while attempting to reverse, the contact heard a loud sound coming from the front of the vehicle. The contact stated that steering wheel became difficult to turn. A local dealer was contacted. The vehicle was taken to the dealer where it was inspected, and the contact was informed that there was no recall related to the VIN for the failure. The vehicle was not repaired. The contact related the failure to NHTSA Campaign Number: 12V194000 (SUSPENSION); however, the VIN was not included in the recall. The manufacturer was not notified of the failure. The contact was referred to the NHTSA Hotline for assistance. The failure mileage was 160,263.

NHTSA complaint #11670538 — an unverified report by a vehicle owner.

2002 Ford Windstar Bloomington, IN Crash

SUSPENSION

Axle broke on rt side just underneath the bracket that ford installed for recall.i was only going 10mph when it happened no warning I was able to gain control and stop was towed into a shop not driveable if this seems to be a problem mine looked fine they must filled it up with expand foam I would think that would trap in more moisture but these are dangerous they should all be fixed or bought back from the customer

NHTSA complaint #11660690 — an unverified report by a vehicle owner.

1999 Ford Windstar at 103,000 miles Rensselaer, IN

SUSPENSION

The contact owns a 1999 Ford Windstar. The contact stated while driving 5 MPH out of the driveway, the vehicle made an abnormal grinding and popping sound. The contact shifted to park(P). The contact stated that upon inspecting the vehicle, the contact noticed that the rear passenger's side tire was pushed inward, and the axle was fractured. The local dealer was contacted and confirmed that an unknown recall was closed. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 103,000.

NHTSA complaint #11652242 — an unverified report by a vehicle owner.

2003 Ford Windstar at 135,000 miles Bellmore, NY

SUSPENSION

The contact owns a 2003 Ford Windstar. The contact stated that while driving at an undisclosed speed, there was an abnormal sound coming from the passenger’s side rear wheel. The traction control warning light was illuminated. The vehicle was taken to the dealer, who was unable to duplicate the failure. The vehicle was not repaired. The contact stated that later while driving at an undisclosed speed, there was an abnormal sound coming from the rear suspension and the contact almost lost control of the vehicle but was able to pull over to the shoulder of the roadway. The contact stated that upon a visual inspection there was excessive corrosion around the rear axle and the axle was detached. The vehicle was taken back to the dealer, who diagnosed a failure with the rear axle. The vehicle was not repaired. After investigating the failure, the contact related the failure to NHTSA Campaign Number: 15V608000 (Suspension); but the VIN was not included. The manufacturer was notified of the failure, a case was opened, and the contact was referred to the NHTSA Hotline for assistance. The failure mileage was 135,000.

NHTSA complaint #11630134 — an unverified report by a vehicle owner.

1999 Ford Windstar at 214,000 miles Bohemia, NY

SUSPENSION

The contact owns a 1999 Ford Windstar. The contact stated that after parking the vehicle, the contact became aware that the rear passenger's side wheel was pushed upward and was nearly rubbing the inner wheel well. The contact stated that upon inspecting the rear axle, he became aware that the rear axle was fractured. The vehicle was towed to the residence. The contact related the failure to NHTSA Campaign Number: 15V608000 (Suspension); and the recall repair was previously performed on the vehicle. The dealer was not notified of the failure. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 214,000.

NHTSA complaint #11602338 — an unverified report by a vehicle owner.

2003 Ford Windstar at 160,000 miles Rochester, MN

SUSPENSION

The contact owns a 2003 Ford Windstar. The contact stated while driving at an undisclosed speed, there was an abnormal odor circulating inside the cabin of the vehicle. The contact stated the vehicle started losing motive power, and he was able to pull the vehicle to the side of the road. The vehicle was towed to an independent mechanic who diagnosed a failure with the rear axle. The vehicle was not repaired. The contact related the failure to NHTSA Campaign Number: 10V385000 (Suspension); however, the VIN was not included. The manufacturer was informed of the failure and referred the contact to the NHTSA Hotline. The failure mileage was approximately 160,000.

NHTSA complaint #11592905 — an unverified report by a vehicle owner.

2000 Ford Windstar Medfield, MA

SUSPENSION

The rear axle broke for the second time on a Ford Windstar, after already breaking prior to a recall in 2010. It appears to have broken where a clamp was attached. This caused the rear wheels to fall into, and grind against the wheel well. This happened on a side street near my house. Had it happened at highway speeds, the rear wheels could have locked up or perhaps broken free causing loss of control. The axle problem has been known to Ford, but it is concerning that this is the second one to fail. I have not yet contacted ford or a a repair facility to evaluate. There were no warning lamps or other indication. The axle simply broke abruptly. I thought it was a tire blow out until I saw the wheels tilted in. The vehicle is older, but I maintain it well.

NHTSA complaint #11590976 — an unverified report by a vehicle owner.

2003 Ford Windstar at 207,000 miles Lucama, NC

SUSPENSION

The contact owns a 2003 Ford Windstar. The contact stated that while driving from the driveway, the front driver's side control arm detached from the vehicle. The vehicle made an abnormal scraping sound. While making a turn, an abnormal clicking noise was heard. There were no warning lights illuminated. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not notified about the failure. The contact stated that the failure was related to NHTSA Campaign Number: 10V385000 (Suspension). The failure mileage was approximately 207,000.

NHTSA complaint #11587147 — an unverified report by a vehicle owner.

2002 Ford Windstar at 160,000 miles Hibbing, MN

SUSPENSION

The contact owns a 2002 Ford Windstar. The contact stated that while driving at approximately 55 MPH, the contact pulled over and noticed that the tire was not straight inside the wheel well. While hoisting the vehicle on a lift at the residence, the contact noticed that the tire was rubbing on the inside of the wheel well and that the rear axle had fractured. The contact stated that the failure occurred at the site of the repair on the patch. The vehicle was taken to an independent mechanic and was informed about a recall. The contact called the local dealer and was informed that the VIN was not under recall. The manufacturer was contacted, but no assistance was provided. The contact stated that the failure was related to NHTSA Campaign Number: 10V385000 (Suspension). The failure mileage was approximately 160,000.

NHTSA complaint #11563056 — an unverified report by a vehicle owner.

2001 Ford Windstar at 105,000 miles Hastings, PA

SUSPENSION:REAR:AXLE:SPINDLE

The contact owns a 2001 Ford Windstar. The contact stated while driving 15 MPH, the rear axle fractured. There was no warning light was illuminated. The vehicle was towed back to the residence. The vehicle had been diagnosed by an independent mechanic. The contact was informed that the failure was due to a stress crack caused by excessive corrosion. The vehicle had not been repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure and determined that the VIN was not included in a recall. The failure mileage was approximately 105,000.

NHTSA complaint #11554891 — an unverified report by a vehicle owner.

1998 Ford Windstar Spokane, WA

SUSPENSION

The contact owns a 1998 Ford Windstar. The contact stated while driving at various speeds, the vehicle was shuddering significantly. The vehicle was taken to a Tire Store, where it was diagnosed that the rear axle was corroded and had fractured from the upper side to the lower side. The mechanic related the failure to NHTSA Campaign Number: 10V385000 (Suspension). The vehicle was not repaired. The dealer was not notified of the failure. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was unknown.

NHTSA complaint #11552899 — an unverified report by a vehicle owner.

2002 Ford Windstar at 139,619 miles Brownstown, IL

SUSPENSION

The contact owns a 2002 Ford Windstar. The contact stated while driving 40 MPH, there was an abnormal sound coming from the vehicle. The contact pulled over on the side of the road and had the vehicle towed. The vehicle was diagnosed, and the contact was informed that the rear driver’s side axle had fractured. The axle was replaced. On another occasion while driving 20 MPH over railroad tracks, the contact heard an abnormal sound coming from the vehicle. The contact parked the vehicle and noticed that the rear driver’s side axle had fractured. The vehicle was towed to the dealer who confirmed that the rear driver’s side axle had fractured and needed to be replaced. The vehicle was repaired. The manufacturer was contacted and stated that the vehicle was not under recall. The failure mileage was 139,619.

NHTSA complaint #11543158 — an unverified report by a vehicle owner.

2000 Ford Windstar at 75,000 miles Jefferson, OH

SUSPENSION:FRONT:SPRINGS:COIL SPRINGS

The contact owns a 2000 Ford Windstar. The contact stated while reversing at an undisclosed speed, there was an abnormal booming sound coming from the vehicle. The contact stated that the front spring had fractured and punctured the passenger’s side front tire. There were no warning lights illuminated. The local dealer was not contacted. The vehicle was not diagnosed nor repaired. The manufacturer was not contacted. The failure mileage was approximately 75,000.

NHTSA complaint #11537073 — an unverified report by a vehicle owner.

2003 Ford Windstar at 180,000 miles New Egypt, NJ

SUSPENSION

The contact owns a 2003 Ford Windstar. The contact stated that while driving at 15 MPH, there was an abnormal rumbling sound coming from an undisclosed location of the vehicle. The contact veered off the roadway. The contact notified a tow truck company and inspected the vehicle and noticed that the rear axle was fractured. The vehicle was towed to the residence. The vehicle was not diagnosed or repaired. The contact referenced the NHTSA Campaign Number: 10V385000 (Suspension). The dealer was notified of the failure and the contact was informed that the VIN was not included in a recall. The manufacturer was not notified of the failure. The failure mileage was approximately 180,000.

NHTSA complaint #11536864 — an unverified report by a vehicle owner.

2002 Ford Windstar Menahga, MN

SUSPENSION

Rear Axle . Fell on the highway split in half while I was driving on a state Hwy 71 at 45 mph. Cracked rear axle. 2002 Ford Windstar part of a recall for Rear axle. No warning was given and didn't know about the recall until after it happened. Inspection was preformed by a mechanic. I could have flipped or rolled or caused a major collision as this highway is very heavily traveled.

NHTSA complaint #11518183 — an unverified report by a vehicle owner.

2001 Ford Windstar Sartell, MN

SUSPENSION

Rear axle cracked where bracket that was installed during previous recall. Van is not drivable and could have been a bad accident.

NHTSA complaint #11514177 — an unverified report by a vehicle owner.

2002 Ford Windstar at 116,000 miles Lebanon, OH

SUSPENSION

The contact owns a 2002 Ford Windstar. The contact stated that while the vehicle was at an independent mechanic to replace the water pump, the mechanic determined that the rear axle was cracked and needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and confirmed that the previous owner had the vehicle serviced under NHTSA Campaign Number: 10V385000 (Suspension). The failure mileage was approximately 116,000.

NHTSA complaint #11511841 — an unverified report by a vehicle owner.

2002 Ford Windstar at 125,000 miles Grove City, OH

SUSPENSION

The contact owns a 2002 Ford Windstar. The contact stated that while driving approximately 30 MPH, there was an abnormally loud sound coming from the rear of the vehicle. The contact lost control of the vehicle and drove off the side of the roadway. The vehicle was later towed to the local mechanic who discovered that the rear axle had fractured due to severe rust. The vehicle was not yet repaired. The manufacturer was notified of the failure, but no assistance was offered. The local dealer was not notified. The failure mileage was 125,000.

NHTSA complaint #11507869 — an unverified report by a vehicle owner.

Other Ford Windstar problems