FaultScore

2004 Honda Pilot fuel system problems

18 of the 644 complaints about the 2004 Honda Pilot are about the fuel system — 3% of everything reported for this model year. Half of the failures with a mileage on record happened before 89,500 miles.

A

18

Complaints

0

Crashes

0

Fires

0

Injuries

Exactly what failed

Fuel/Propulsion System 9 50.0%
Tank Assembly 4 22.2%
Fuel System, Gasoline 3 16.7%
Fuel System, Other 1 5.6%
Filler Pipe AND CAP 1 5.6%

Fuel & Propulsion across every Honda Pilot year

2003 18 2.2%
2004 18 2.2%
2011 10 1.2%
2012 17 2.1%
2013 13 1.6%
2016 183 22.8%
2017 139 17.3%
2018 124 15.5%
2019 190 23.7%
2020 54 6.7%
2021 21 2.6%
2025 15 1.9%

What owners said

Filed with NHTSA, in their own words.

Reno, NV

FUEL/PROPULSION SYSTEM

FUEL TANK WILL NOT ACCEPT FUEL IN A TIMELY MATTER, ACTS AS THOUGH THERE IS A PLUG IN THE TANK.

NHTSA complaint #11185859 — an unverified report by a vehicle owner.

Reno, NV

FUEL/PROPULSION SYSTEM

FUEL TANK-- THE FUEL TANK WILL NOT FILL AT A NORMAL RATE, IT CONTINUES TO SHUT OFF AS IF THE TANK IS FULL. VERY ANNOYING AS IT TAKES LOTS OF TIME TO FILL THE TANK PLEASE ADVISE [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).'

NHTSA complaint #11182430 — an unverified report by a vehicle owner.

at 153,000 miles Marblehead, MA

FUEL/PROPULSION SYSTEM

GASOLINE SUDDENLY BEGAN LEAKING FROM FUEL LINES UNDER THE PASSENGER SIDE REAR SEAT AREA. THE VEHICLE WAS PARKED WITH THE ENGINE OFF WHEN THIS HAPPENED AND SPILLED LIQUID GASOLINE AND FUMES IN MY UNDER HOUSE GARAGE. THE GASOLINE ODORS GOT INTO MY BASEMENT AND FIRST FLOOR LIVING SPACE.

NHTSA complaint #10981432 — an unverified report by a vehicle owner.

at 99,430 miles Pittsfield, MA

FUEL/PROPULSION SYSTEM

HELLO. AFTER SMELLING GASOLINE TYPE FUMES OFF FOR SOME TIME (NO ONE ELSE IN THE FAMILY COULD SMELL IT) AND AFTER CONSULTING THE HONDA PILOT FORUMS, I DECIDED TO REPLACE THE FACTORY NGK PZFR5F-11 SPARK PLUGS AT 99,430, RATHER THAN THE HONDA RECOMMENDED 105,000 MILES. I WAS SURPRISED TO DISCOVER THAT THE MIDDLE REAR PLUG WAS ONLY FINGER TIGHT AND AS A RESULT COMBUSTION GASES WERE ESCAPING BETWEEN THE PLUG AND THE HEAD. ACCORDING TO WHAT I READ, LOOSE PLUGS ARE AN ISSUE WITH THIS ENGINE AND CAN EVENTUALLY DAMAGE THE CYLINDER HEAD AND COIL PACKS, LEADING TO COSTLY REPAIRS. A SECOND PLUG (PASSENGER REAR) WAS EXCESSIVELY TIGHT WHEN I REMOVED IT BUT THE REPLACEMENT PLUG APPEARED TO THREAD BACK IN FINE.) I BELIEVE THIS ISSUE DESERVES FURTHER INVESTIGATION. THANK YOU. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).?

NHTSA complaint #10715355 — an unverified report by a vehicle owner.

at 90,000 miles Novato, CA

FUEL/PROPULSION SYSTEM

WHEN WE STEP ON THE GAS PEDAL, IT STICKS, WHEN YOU PRESS DOWN A LITTLE MORE, THE CAR LURCHES QUICKLY, CAUSING A DANGEROUS SUDDEN ACCELERATION. THE WORST IS WHEN WE BACK OUT OF OUR GARAGE (WE HAVE AN UPHILL DRIVEWAY), BUT IT HAPPENS IN FORWARD FROM A STOP ALSO...

NHTSA complaint #10678885 — an unverified report by a vehicle owner.

at 20,000 miles Victorville, CA

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP

TL* THE CONTACT OWNS A 2004 HONDA PILOT. THE CONTACT STATED THAT A STRONG FUEL ODOR EMITTED INTO THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE FUEL CAP NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED ON NUMEROUS OCCASION. HOWEVER, THE FAILURE PERSISTED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 20,000.

NHTSA complaint #10651587 — an unverified report by a vehicle owner.

Phoenix, AZ

FUEL SYSTEM, GASOLINE

GAS CAN BE EMPTY AND WHEN YOU ATTEMPT TO FILL UP TANK IT SHUTS OFF AS IF TANK IS FULL. SPENT 400.15 ON 10/25/13 FOR FUEL VAPOR CONTROL VALVE YONDER DEALER THOUGHT THIS MIGHT BE CAUSING IT. THIS WORKED FOR FEW WEEKS THEN IT BEGAN AGAIN BUT SEEMED TO LET US FILL IT UP IF WE DROVE FOR A FEW MILES BEFORE ATTEMPTING TO FILL UP THE GAS TANK. NOW IT DOESN'T MATTER HOW FAR WE DRIVE THE CAR THE GAS WILL NOT PUMP INTO THE TANK IT CAN TAKE US UP TO 30 MINUTES TO PUMP A FEW GALLONS OF GAS. THE HONDA DEALER IS AS MUCH OF A LOSS AS TO WHAT IS CAUSING THIS TO TAKE PLACE. THE CAR HAS NOT BEEN INVOLVED IN ANY ACCIDENTS AND IS CAUSING EXTREME STRESS AS TO HOW AND WHAT IT WILL TAKE TO GET THE GAS TO PUMP CORRECTLY.

NHTSA complaint #10626900 — an unverified report by a vehicle owner.

at 136,000 miles Cameron Park, CA

FUEL/PROPULSION SYSTEM

2004 PILOT CAME STANDARD WITH 19 GALLON TANK, AND WOULD START FILLING TO OVERFLOW AT NEARLY 22 GALLONS. THIS HAS HAPPENED SEVERAL TIMES WITH THE TANK EITHER TAKING IN EXCESS OF 20 GALLONS OR NOT TAKING MORE THAN 0.75 GALLONS BEFORE STOPPING AUTOMATICALLY. THE TANK THEN HAS TO BE SLOWLY FED FOR NEARLY 25 MINUTES TO GET 16 GALLONS INTO THE TANK.

NHTSA complaint #10574071 — an unverified report by a vehicle owner.

Raleigh, NC

FUEL/PROPULSION SYSTEM

UNABLE TO REFUEL VEHICLE. FUEL PUMP SHUTS OFF AFTER 3/4 GALLON WHEN FILLING. DEALER REPLACED ORVR VALVE, BUT FIX DID NOT WORK. YESTERDAY I WAS ABLE TO PUMP ABOUT 2.5 GALLONS, BUT GAS BEGAN SPILLING OUT OF THE TANK.

NHTSA complaint #10508506 — an unverified report by a vehicle owner.

at 105,000 miles Long Wood, FL

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 2004 HONDA PILOT. THE CONTACT STATED WHILE ADDING GASOLINE TO THE FUEL TANK IT WOULD SPILL OUT PREVENTING THE CONTACT FROM ADDING FUEL TO ITS CAPACITY. WHILE INSIDE THE VEHICLE THE CONTACT ALSO SMELLED A STRONG ODOR OF GASOLINE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING WHERE THEY STATED THAT THE GASOLINE VALVE CAUSED THE FAILURE AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED IMMEDIATELY. THE MANUFACTURER WAS LATER CONTACTED AND ADVISED THE CONTACT TO HAVE THE DEALERSHIP DIAGNOSE THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 105,000. THE CURRENT MILEAGE WAS APPROXIMATELY 120,000. UPDATED 2/25/13 *CN THE RV VALVE WAS REPLACED. HOWEVER, THE PROBLEM CONTINUED. THE CONSUMER STATED THE PROBLEM HAD BEEN GOING ON FOR OVER A YEAR. HONDA COULD NOT GIVE HER A DEFINITIVE ANSWER AS TOW HAT THE PROBLEM WAS. THE CONSUMER WAS UNABLE TO COMPLETELY FILL THE GAS TANK. UPDATED 03/07/13

NHTSA complaint #10488086 — an unverified report by a vehicle owner.

at 89,000 miles Tampa, FL

FUEL/PROPULSION SYSTEM

OFTEN DURING REFUELING OF MY VEHICLE THE GAS PUMP SHUTS OFF AFTER A FEW MOMENTS OF REFUELING. AT TIMES, THE GASOLINE BACKS UP IN THE TUBE AND SPEWS BACK OUT ONTO THE VEHICLE AND THE GROUND DESPITE HAVING A NEAR EMPTY FUEL TANK . IT HAS BECOME NECESSARY TO SQUEEZE THE PUMP HANDLE LIGHTLY AND TRICKLE THE GASOLINE INTO THE FUEL TANK. I HAVE ALSO FOUND THIS TO OCCUR AT DIFFERENT GAS STATIONS AS WELL. THANK YOU FOR YOUR ASSISTANCE INTO THIS MATTER.

NHTSA complaint #10481068 — an unverified report by a vehicle owner.

at 70,000 miles Austin, TX

FUEL/PROPULSION SYSTEM

THE SHIFT INTERLOCK ALLOWED THE KEY TO BE REMOVED WITHOUT THE PILOT BEING IN PARK. THIS CAUSED THE PILOT TO ROLL BACKWARDS IN A PARKING LOT. LUCKILY THE LOT WAS FAIRLY FLAT, SO IT DIDN'T ROLL FAR OR HIT ANYTHING (OR ANYBODY!). A HONDA DEALER CONFIRMED THE ISSUE, AND CONTACTED HONDA ABOUT IT. HONDA SAID THEY WOULDN'T FIX THE ISSUE DUE TO THE MILEAGE, AND THE FACT THAT I PURCHASED THE VEHICLE USED (FROM CARMAX).

NHTSA complaint #10479494 — an unverified report by a vehicle owner.

at 95,000 miles Middle Island, NY

FUEL SYSTEM, OTHER

FUEL FILLER NECK ON MY 2004 PILOT HAD A FUEL LEAK. MY CHECK ENGINE LIGHT CAME ON AND WHEN THE VEHICLE WAS SERVICED A LEAK IN THE NECK OF THE GAS TANK FILLER TUBE WAS DETECTED AND REPLACED. THE VEHICLE HAD ABOUT 95,000 MILES.

NHTSA complaint #10330445 — an unverified report by a vehicle owner.

at 48,000 miles Merrimack, NH

FUEL SYSTEM, GASOLINE

VTM-4 LIGHT AND CHECK ENGINE LIGHT ILLUMINATING. WAS TOLD THAT GAS CAP BEING LOOSE MAY CAUSE THIS TO HAPPEN BUT I HAVE BEEN ENSURING THAT IT IS PROPERLY SEATED EVERY TIME I REFIL THE VEHICLE.

NHTSA complaint #10213757 — an unverified report by a vehicle owner.

at 50 miles Camarillo, CA

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

SINCE THE VEHICLE WAS NEW, THERE WAS A SLOSHING SOUND FROM THE GAS TANK WHEN THE CAR STARTS OR STOPS (AS IF I'M CARRYING AN AQUARIUM). HONDA SAID (7/15/05) IT'S THE TANK'S ALLOY COMPOSITION, AND IS A NORMAL CONDITION. SINCE SAFETY IS NOT AN ISSUE, HONDA WILL NOT REPLACE THE GAS TANK, AND I WILL JUST HAVE TO LIVE WITH THE ANNOYANCE. HONDA IS SORRY; MOST PILOTS DON'T BEHAVE LIKE THIS.

NHTSA complaint #10129046 — an unverified report by a vehicle owner.

Brentwood, NY

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

WHEN DRIVING OR WHEN APPLYING THE BRAKES, A THUMP NOISE WOULD BE PRESENT IN THE REAR. THE CONSUMER WAS INFORMED THAT THE NOISE WAS COMING FROM THE FUEL TANK. *AK

NHTSA complaint #10081886 — an unverified report by a vehicle owner.

Carmichael, CA

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

WHILE DRIVING THE VEHICLE AT ANY SPEED, THE CONSUMER HEARD NOISE COMING FROM THE REAR OF THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN INDICATED THAT NOISE WAS COMING FROM THE FUEL TANK. IN ADDITION, DEALER SAID THAT THEY'RE AWARE OF THE PROBLEM AND IT'S NORMAL. *LA

NHTSA complaint #10071933 — an unverified report by a vehicle owner.

at 16,000 miles Fresno, CA

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

WHILE DRIVING AT 65 MPH CONSUMER HEARD A NOISE FROM UNDER THE VEHICLE. CONSUMER CONTINUED TO DRIVE UNTIL ANOTHER MOTORIST INDICATED THAT THERE WAS A PROBLEM WITH THE FUEL TANK. CONSUMER PULLED INTO A GAS STATION AND FOUND THAT A HOLE WAS IN THE PLASTIC FUEL TANK. MANUFACTURER AND THE DEALER WERE AWARE OF THE PROBLEM.

NHTSA complaint #10053661 — an unverified report by a vehicle owner.

Other 2004 Honda Pilot problems

← Full 2004 Honda Pilot report