2018 Hyundai Santa FE Sport problems

ENGINE

The Hyundai Theta engine is a bad design that has many recalls, a history of oil consumptions, and breakdowns that leave consumers in danger, on the roadside, and out of money. This engine has a design that causes worn engine components and high oil consumption causing reduced engine power, ruined spark plugs, and engine damage with no recourse as a owner. Recently, my family member had a hesitation that causes the car to run rough and display a check engine light. She was in traffic and the vehicle was stopping. Had this been on the interstate it could have been deadly. This IS NOT UNCOMMON for these vehicles. A quick Google search is nationwide proof of an issue with these vehicles and engines that the government needs to hold Hyundai accountable. This particular vehicle has been assessed by a Hyundai and confirmed it is consuming oil at a higher rate than normal, as many other owners have documented. With this most recent issue of stalling out, the mechanic indicated that excessive oil consumption entering the spark plug port has fouled the spark plugs as the design of the engine is flawed. The oil consumption was discovered at approximately 99,000 miles and several steps were completed to "fix" and confirm the issue. There is no "real fix" to the issue due to the inherent design of the motor. Again, this is not a new issue with these cars and there should be recourse that holds Hyundai accountable for bad and dangerous engines. The check engine light did come on as the vehicle began to stall and run rough in traffic.

NHTSA complaint #11751035 — an unverified report by a vehicle owner.

ENGINE

The engine on this vehicle suffers from a severe oil consumption defect that was first officially reported to the authorized dealership on February 3, 2025 at approximately 90,000 miles while under the factory powertrain warranty. The vehicle completely empties its engine oil supply in under 1,000 miles of normal driving. Running entirely out of oil within such a short interval poses an imminent, extreme risk of sudden engine seizure, catastrophic mechanical failure, and sudden stalling at highway speeds. The manufacturer and dealership have physically documented this rapid depletion of oil over a 17-month period but are refusing to replace the defective components, instead attempting to force this unsafe vehicle back onto public roads for repetitive driving tests.

NHTSA complaint #11751139 — an unverified report by a vehicle owner.

ENGINE

The car has 90,000 miles on it and uses excessive oil, not leaking. It uses at least one quart per 1000 miles.

NHTSA complaint #11748333 — an unverified report by a vehicle owner.

ENGINE

Drive train, head gasket, burned valve, leaking

NHTSA complaint #11747934 — an unverified report by a vehicle owner.

ENGINE AND ENGINE COOLING

The contact owns a 2018 Hyundai Santa Fe Sport. While the contact’s daughter was driving approximately 10 MPH, the vehicle started bucking and shaking abnormally. The warning light indicating that the oil level was low had flashed on the screen. The driver pulled over to the side of the road and waited for the contact to arrive on scene. The contact inspected the vehicle and became aware that the oil level was extremely low. The contact added oil to the engine, and the dipstick failed to indicate the oil level until there was a quart full. The vehicle was taken to a certified mechanic, who diagnosed the vehicle with engine failure and referred the contact to the dealer. While attempting to drive the vehicle at approximately 20 MPH with the hazard light flashing on the highway, the vehicle lost drive power. The contact was able to coast to the side of the road and waited for the vehicle to be towed. The vehicle was towed to the dealer, but the vehicle was not diagnosed or repaired. The contact stated that the failure had occurred after consistent oil changes, and the next oil change was not due for 11 days. The manufacturer was not made aware of the failure. The failure mileage was approximately 75,314.

NHTSA complaint #11744684 — an unverified report by a vehicle owner.

ENGINE

I had my engine replaced in Nov 2024 due to excessive oil consumption. I was required to do an emissions update due to a recall on my car. Once the dealer did the update, it caused my check engine light to come on and now I need a new catalytic converter, which was all due to the excessive oil consumption. Hyundai dealer knows this but they are telling me I’m responsible for replacing it. It should be replaced by Hyundai not me. It was the issue with the engine.

NHTSA complaint #11741628 — an unverified report by a vehicle owner.

POWER TRAIN

2018 Hyundai Santa Fe Sport. Purchased January 2026 took to Oxmoor Hyundai Service Center March 2026. February 2026 began using oil at a measured rate of 700 miles per tank of oil. Used 3 full tanks of oil within the month of February. Oil lights and engine lights on and off and flashing during this time. March 8, 2026, engine light flashed and then stayed on continuously. Engine shook and stuttered and made a loud noise. Engine stalled while I was driving at 35-40 miles per hour. I was able to continue driving to my home with the stuttering and stalling. The next morning I drove it to the Oxmoor Hyundai Service Center. I told relayed the timeline of all symptoms I had experienced over the 2 month lifetime of my ownership. They did not attempt to reproduce the issue. They only entered "shakes in reverse" as the customer provided issue on the intake information. Service Center performed diagnostic, found cylinder misfires on cylinder 2 and cylinder 4. Replaced spark plugs to resolve Cylinder 2. Cylinder 4 continued to misfire. Used Borescope and found broken valve. They did not address the scoring on the cylinder of the valve. Recommended engine replacement. Advised it would not be covered under a warranty because the rod did not break. The oil consumption was proven with documentation from multiple Valvoline visits and the vertical scoring was present on the cylinder with the broken valve in the borescope photo. The Service Center refused to do a Boring Clearance Test or any other test that would prove the engine should be covered under an extended warranty or class action settlement. It wasn't until I reviewed HMA documents uploaded to the BBB Arbitration, that I realized that the information I initially gave to the Service Center of all the symptoms with timelines had not been entered into the system for diagnostic review by Techline. Arbitrator denied my claim under the theta settlement because the rod had not broken yet, BUT she said my engine was defective.

NHTSA complaint #11739906 — an unverified report by a vehicle owner.

ENGINE

2018 Hyundai Santa Fe Sport. Purchased January 2026 took to Oxmoor Hyundai Service Center March 2026. February 2026 began using oil at a measured rate of 700 miles per tank of oil. Used 3 full tanks of oil within the month of February. Oil lights and engine lights on and off and flashing during this time. March 8, 2026, engine light flashed and then stayed on continuously. Engine shook and stuttered and made a loud noise. Engine stalled while I was driving at 35-40 miles per hour. I was able to continue driving to my home with the stuttering and stalling. The next morning I drove it to the Oxmoor Hyundai Service Center. I told relayed the timeline of all symptoms I had experienced over the 2 month lifetime of my ownership. They did not attempt to reproduce the issue. They only entered "shakes in reverse" as the customer provided issue on the intake information. Service Center performed diagnostic, found cylinder misfires on cylinder 2 and cylinder 4. Replaced spark plugs to resolve Cylinder 2. Cylinder 4 continued to misfire. Used Borescope and found broken valve. They did not address the scoring on the cylinder of the valve. Recommended engine replacement. Advised it would not be covered under a warranty because the rod did not break. The oil consumption was proven with documentation from multiple Valvoline visits and the vertical scoring was present on the cylinder with the broken valve in the borescope photo. The Service Center refused to do a Boring Clearance Test or any other test that would prove the engine should be covered under an extended warranty or class action settlement. It wasn't until I reviewed HMA documents uploaded to the BBB Arbitration, that I realized that the information I initially gave to the Service Center of all the symptoms with timelines had not been entered into the system for diagnostic review by Techline. Arbitrator denied my claim under the theta settlement because the rod had not broken yet, BUT she said my engine was defective.

NHTSA complaint #11739906 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

2018 Hyundai Santa Fe Sport. Purchased January 2026 took to Oxmoor Hyundai Service Center March 2026. February 2026 began using oil at a measured rate of 700 miles per tank of oil. Used 3 full tanks of oil within the month of February. Oil lights and engine lights on and off and flashing during this time. March 8, 2026, engine light flashed and then stayed on continuously. Engine shook and stuttered and made a loud noise. Engine stalled while I was driving at 35-40 miles per hour. I was able to continue driving to my home with the stuttering and stalling. The next morning I drove it to the Oxmoor Hyundai Service Center. I told relayed the timeline of all symptoms I had experienced over the 2 month lifetime of my ownership. They did not attempt to reproduce the issue. They only entered "shakes in reverse" as the customer provided issue on the intake information. Service Center performed diagnostic, found cylinder misfires on cylinder 2 and cylinder 4. Replaced spark plugs to resolve Cylinder 2. Cylinder 4 continued to misfire. Used Borescope and found broken valve. They did not address the scoring on the cylinder of the valve. Recommended engine replacement. Advised it would not be covered under a warranty because the rod did not break. The oil consumption was proven with documentation from multiple Valvoline visits and the vertical scoring was present on the cylinder with the broken valve in the borescope photo. The Service Center refused to do a Boring Clearance Test or any other test that would prove the engine should be covered under an extended warranty or class action settlement. It wasn't until I reviewed HMA documents uploaded to the BBB Arbitration, that I realized that the information I initially gave to the Service Center of all the symptoms with timelines had not been entered into the system for diagnostic review by Techline. Arbitrator denied my claim under the theta settlement because the rod had not broken yet, BUT she said my engine was defective.

NHTSA complaint #11739906 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

TOOK CAR TO DEALER TO HAVE OIL CHANGED ON APRIL 29, 2026 AND WAS TOLD THEY HAD ALSO PREFORMED A SOFTWARE UPDATE, SERVICE CAMPAIGN 9C2. EVERYTIME SINCE THAT DAY AFTER THE CAR HAS SET FOR A LITTLE WHILE AND THE CAR IS RESTARTED DRIVEN IT STALLS AND SURGES REALLY BAD SEVERAL TIMES LASTING FOR SEVERAL MINUTES. IT ALSO CAN DO THIS AT RANDOM AT ANYTIME BUT NOT CONSTANT LIKE IT DOES WHEN FIRST STARTED. THIS IS VERY DANGEREST FOR OBVIOUS RASONS AND NEEDS TO BE FIXED. ALTHOUGH THERE IS OTHERS REPORTING THE SAME PROBLEMS ON LINE AND A PERSON MAKING THE SAME COMPLAINT WHILE I WAS WATING AT THE DEALERSHIP. THEY SAY "THEY ARE UNAWARE OF THE PROBLEM AND I WILL HAVE TO LEAVE MY CAR FOR UP TO THREE DAYS OR MORE TO HAVE IT CHECKED OUT AND THEN THEY WILL LET ME KNOW WHAT NEEDS TO BE DONE” AND WHAT THE COST WILL BE. I ONLY HAVE THE ONE VEHICLE AND THEY WOULD NOT PROVIDE A LOANER VEHICLE SO NEEDING MY CAR EVERY DAY I CAN NOT DO WITHOUT IT. DUE TO THE FACT THAT HYUNDAI REFUSES TO ACKNOWLAGE THE PROBLEM. THERE REALLY NEEDS TO BE A RECALL TO HAVE THIS PROBLEM FIXED.

NHTSA complaint #11737802 — an unverified report by a vehicle owner.

ENGINE

The engine valves and cylinders keep failing every 6 months. I have to spend another $1,800 to get it fixed. I doe this TWO TIMES last year. My car has the Theta 2 engine

NHTSA complaint #11736365 — an unverified report by a vehicle owner.

ENGINE

While driving on the highway at approximately 70 mph with a heavily loaded vehicle, my 2018 Hyundai Santa Fe Sport 2.4L suddenly lost power and entered limp mode. The check engine light flashed and diagnostic code P1326 was stored. During limp mode the engine was banging hard, almost like it was seizing and then releasing repeatedly. This is consistent with connecting rod bearing failure, not wrist pin failure. P1326 is generated by Hyundai's Knock Sensor Detection System (KSDS), specifically designed to detect abnormal vibration consistent with connecting rod bearing failure — a known defect covered under Hyundai's Theta II engine warranty extension. Prior to this event the engine had been consuming oil abnormally. Approximately 1,300 miles after my last oil change the oil level had already dropped to the low mark on the dipstick, a significant change from normal operation. The vehicle was towed to a Hyundai dealership where it remains today. The dealership confirmed cylinder scoring and wrist pin damage. Hyundai is attributing the failure solely to wrist pin failure to avoid Theta II warranty coverage. I believe the wrist pin damage is downstream damage caused by the underlying rod bearing defect. My safety was directly at risk at highway speed. The vehicle has approximately 140,000 miles and is within the 15 year/150,000 mile Theta II warranty extension. A Warranty Prior Approval has been submitted to Hyundai Motor America and has been unresolved since March 24, 2026.

NHTSA complaint #11731665 — an unverified report by a vehicle owner.

ENGINE

My 2018 Hyundai Santa Fe Sport equipped with a Theta II GDI engine began exhibiting excessive oil consumption, engine knocking, and cylinder misfires consistent with the known Theta II engine defect covered under the Hyundai class action settlement. Prior to the failure, the check engine light illuminated and I experienced repeated misfires and audible engine knocking. The vehicle required frequent oil additions between oil changes due to excessive consumption. The vehicle was taken to an authorized Hyundai dealership where a diagnosis confirmed a burnt valve inside the cylinder head. The dealership recommends replacement of the cylinder head or complete engine replacement to correct the issue. The dealership performed a bearing failure test and attributed the burnt valve to carbon buildup. However, excessive oil consumption in a GDI engine directly accelerates carbon buildup on intake valves, as burning oil deposits carbon on valve surfaces preventing proper seating and causing overheating and valve failure. The carbon buildup is therefore a consequential result of the Theta II oil consumption defect, not an independent cause. The safety risk is significant as engine misfires and knocking while driving create unpredictable loss of power and potential for stalling in traffic. The vehicle is currently not reliably operable. The manufacturer has been contacted regarding coverage under the Theta II settlement. The component is available for inspection upon request at the servicing dealership

NHTSA complaint #11729615 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

My 2018 Hyundai Santa Fe Sport equipped with a Theta II GDI engine began exhibiting excessive oil consumption, engine knocking, and cylinder misfires consistent with the known Theta II engine defect covered under the Hyundai class action settlement. Prior to the failure, the check engine light illuminated and I experienced repeated misfires and audible engine knocking. The vehicle required frequent oil additions between oil changes due to excessive consumption. The vehicle was taken to an authorized Hyundai dealership where a diagnosis confirmed a burnt valve inside the cylinder head. The dealership recommends replacement of the cylinder head or complete engine replacement to correct the issue. The dealership performed a bearing failure test and attributed the burnt valve to carbon buildup. However, excessive oil consumption in a GDI engine directly accelerates carbon buildup on intake valves, as burning oil deposits carbon on valve surfaces preventing proper seating and causing overheating and valve failure. The carbon buildup is therefore a consequential result of the Theta II oil consumption defect, not an independent cause. The safety risk is significant as engine misfires and knocking while driving create unpredictable loss of power and potential for stalling in traffic. The vehicle is currently not reliably operable. The manufacturer has been contacted regarding coverage under the Theta II settlement. The component is available for inspection upon request at the servicing dealership

NHTSA complaint #11729615 — an unverified report by a vehicle owner.

ELECTRICAL SYSTEM

I was told by a mechanic that something electrical is wrong with the vehicle it causes the engine to misfire. Different issue than before.

NHTSA complaint #11728648 — an unverified report by a vehicle owner.

ENGINE

I was told by a mechanic that something electrical is wrong with the vehicle it causes the engine to misfire. Different issue than before.

NHTSA complaint #11728648 — an unverified report by a vehicle owner.

ENGINE

The contact owns a 2018 Hyundai Santa Fe Sport. The contact stated that while driving 30 MPH and attempting to accelerate, the vehicle hesitated, with the check engine warning light illuminated. The vehicle was driven back to the residence. The vehicle was not repaired. The dealer was not notified of the failure. The manufacturer was not notified of the failure. The failure mileage was 141,654.

NHTSA complaint #11728658 — an unverified report by a vehicle owner.

SERVICE BRAKES

I was told by a mechanic that something electrical is wrong with the vehicle it causes the engine to misfire. Different issue than before.

NHTSA complaint #11728648 — an unverified report by a vehicle owner.

ENGINE

I bought a 2018 Hyundai Santa Fe from a dealership in May of 2023. Ever since then I have paid around $8,000 in repairs for this car. These repairs have been so expensive and time consuming that last year I wasn’t able to drive it for 6 months because it was in the shop for most of the year. I had to fix the Fuel pump, the Battery, timing chain valve TWICE, O2 sensor , Catalytic Converter, Engine valve, cylinder 1 & 3 and NOW I have to fix cylinder 2 & 4 & that cost again around $2,000 to fix. I am constantly stressed out, crying and becoming broke because I have to keep on repairing this car. I use up all of my tows every year because my car always shuts off on me while I am driving. I am at the point where I want a refund on the car and I want to get rid of this vehicle. I do not feel safe driving on the highway or driving with my two kids and I am currently pregnant again and this car isn’t safe for a family. I am constantly feeling broken down and worthless because I can’t even keep this car a float.

NHTSA complaint #11727837 — an unverified report by a vehicle owner.

FUEL/PROPULSION SYSTEM

I bought a 2018 Hyundai Santa Fe from a dealership in May of 2023. Ever since then I have paid around $8,000 in repairs for this car. These repairs have been so expensive and time consuming that last year I wasn’t able to drive it for 6 months because it was in the shop for most of the year. I had to fix the Fuel pump, the Battery, timing chain valve TWICE, O2 sensor , Catalytic Converter, Engine valve, cylinder 1 & 3 and NOW I have to fix cylinder 2 & 4 & that cost again around $2,000 to fix. I am constantly stressed out, crying and becoming broke because I have to keep on repairing this car. I use up all of my tows every year because my car always shuts off on me while I am driving. I am at the point where I want a refund on the car and I want to get rid of this vehicle. I do not feel safe driving on the highway or driving with my two kids and I am currently pregnant again and this car isn’t safe for a family. I am constantly feeling broken down and worthless because I can’t even keep this car a float.

NHTSA complaint #11727837 — an unverified report by a vehicle owner.

POWER TRAIN

Enterprise car sales sold me this vehicle when it had 3 open recalls on it. The vehicle itself was a problem from the beginning. When I took it in for it's first oil change the mechanic told me it had no oil in it. He said they sold me a car that is notorious for consuming oil and or seizing or blowing up. I had the engine replaced on this car already and I just took it in for it's first oil change and it was already consuming oil. I want a new car but enterprise is telling me this is my problem

NHTSA complaint #11726332 — an unverified report by a vehicle owner.

ENGINE

Enterprise car sales sold me this vehicle when it had 3 open recalls on it. The vehicle itself was a problem from the beginning. When I took it in for it's first oil change the mechanic told me it had no oil in it. He said they sold me a car that is notorious for consuming oil and or seizing or blowing up. I had the engine replaced on this car already and I just took it in for it's first oil change and it was already consuming oil. I want a new car but enterprise is telling me this is my problem

NHTSA complaint #11726332 — an unverified report by a vehicle owner.