The right front lower control arm has completely broken/fractured during operation. Kia has previously issued safety recalls SC283 (NHTSA 23V649) and SC306 (NHTSA 24V244) for this exact vehicle model year due to improperly manufactured right front lower control arms that can crack and fail. My vehicle was manufactured in March 2023 (03/23), which is just prior to the official April 12, 2023 recall window. Because the component suffered the precise, catastrophic structural failure described in the federal recall campaigns, it is clear that defective parts were used in production earlier than Kia's current recall parameters account for. This is a severe safety hazard that causes an immediate loss of steering control and places occupants at extreme risk of a crash. I am requesting that NHTSA investigate this out-of-window component failure and pressure Kia to expand the recall parameters to protect other owners. The vehicle was in a minor pothole incident six months ago but suffered no suspension failure at that time. This is a fresh, catastrophic fracture just discovered on the right front lower control arm. The fracture is clean, unoxidized, and brand new, proving it is a recent spontaneous material failure matching recalls SC283/SC306, not old accident damage.
NHTSA complaint #11755764 — an unverified report by a vehicle owner.
I've been experiencing issues with steering loosening/tighting for over 1 1/2 years.21,000 miles since I first reported the issue 5/23/24.Within a few months of reporting the steering issue,I started having issues with my car not staying in alligment after a few hundred miles. There are no warning lights.The tension in my steering wheel is inconsistent in a way that it shouldn't be. At first,I only noticed it at hwy speeds.Now,I notice it even at lower speeds.The faster the speed the worse it is.My steering wheel will have the stiffness it should,then suddenly briefly loosen,then go back to normal stiffness.Which causes constant minor corrections,risking over correcting leading to a wreck.I have had a couple close calls.As time has gone on,it's just gotten worse.It's now to a point that it's sketchy to drive on the freeway & nearly impossible (if not impossible)to drive on the freeway if its windy.I no longer drive the freeway & find back roads to drive at slower speeds & less traffic.I constantly feel all over the road & like the car is gonna wobble out of control.Picture taking your steering wheel & making frequent(almost constantly now)slight back and forth, back and forth, movements, that's basically what it feels like.The higher the speed while doing that, the higher risk to wreck.When I feel like I'm gonna wobble out of control,I tightly grip the steering wheel, straighten&lock my arms,& let off the gas &let the car slow on its own.I feel if I use the brakes in that moment,I'd lose control.It's almost like it briefly gets too much power steering,or disengages maybe?Dealership initially said I just need new tires & alligment (all tire tread @6)11/20/24 new tires&alligment.6 alligments&cameras calibrated in 3,285 miles.Gave up after 7. 3/25/25 dealership replaced steering column,housing,& reprogrammed.For a short while it helped,but didn't fix steering or alligment. Kia customer care has said to get a 2nd opinion. Wish I could write more on here.Multiple appts
NHTSA complaint #11707638 — an unverified report by a vehicle owner.
The front passenger-side lower control arm on my 2022 Kia Forte fractured completely without warning during normal driving conditions. There was no collision, curb strike, pothole impact, or accident. The fracture appears clean and brittle, not bent or deformed. The failure caused suspension misalignment, damage to the CV axle, and uneven tire wear, creating a loss-of-control risk. The vehicle was inspected and no impact damage or deformation was found on surrounding suspension components. Kia has denied warranty coverage, stating ‘external forces’ caused the failure, but has provided no physical evidence, documentation, or explanation to support that conclusion. This appears to be a premature failure of a safety-critical suspension component. A sudden control arm fracture presents a serious steering and safety hazard and should not occur under normal operation The dealership indicated that they had a written explanation attributing the failure to ‘external forces,’ but when I requested supporting details, photographs, or physical evidence of impact, none were provided at the time. I was told that further explanation or documentation would not be available until a manager review at a later date. As of filing this complaint, no physical evidence supporting an external-force determination has been shown.
NHTSA complaint #11704868 — an unverified report by a vehicle owner.
Clunking when going over bumps especially when turning into a driveway. Started at about 20,000 miles along with excessive clicking when turning the steering wheel.
NHTSA complaint #11660911 — an unverified report by a vehicle owner.
The oil in the engine constantly sludges even with regular maintenance with full synthetic oil, I went over a pot hole and two of the rear lights went out and won’t go back on even after replacing bulbs and wiring harness, and the worst of all is the suspension, the lower control arm and the trailing arm both have gone out after only 20k miles of light mostly highway driving, this car offers nothing but problems it’s no surprise that they discontinued the model it’s an absolute nightmare. I bought it brand new and it feels like I’m going to die in it, every speed bump or pot hole I go over feels and sounds like I’m hitting a wall, I’ve replaced the ball joints and am thinking about replacing the control arms because I’m worried they are going to break. I completely understand that living in San Fernando valley there are worse road conditions than usual but I’ve never had a car fall apart like this from driving out here. What’s worse is even after having to have parts replaced with OEM parts IMMEDIATELY the replacement parts are beginning to wear out, I can’t go over speed bumps that are higher than a few inches without scraping the bottom of the car because the car is riding low, I suspect the coils and struts are also already going out also, just the most terribly engineered vehicle, I don’t know if it’s due to something that should be recalled but it absolutely feels like it is to me and I know many other people are suffering through the same issues with their fortes.
NHTSA complaint #11641375 — an unverified report by a vehicle owner.
The contact owned a 2012 Kia Forte. The contact stated while driving at approximately 15 MPH, as the contact was turning to the left and ascending a slight grade in the road the vehicle's rear end was swaying to the left and the right. The contact stated she was not able to regain control of the vehicle and drove off of the roadway and down an embankment. The contact was rendered unconscious. The contact stated that emergency services were on the scene and the state police. The contact stated that she was not transported to the hospital and was taken to her residence by the state police. The contact stated that the police had issued a report. The contact later was taken to the hospital and was diagnosed as having a fractured sternum, damage to her lower back, concussion, and neck damage. The contact stated that the police had the vehicle towed to an impound lot. The contact stated that her insurance provider had declared the vehicle a total loss. The manufacturer was not informed of the failure. The contact stated that before the crash the vehicle had been stalling intermittently but she had not had the vehicle taken to a dealer or independent mechanic to have it diagnosed. The failure mileage was approximately 136,000.
NHTSA complaint #11633113 — an unverified report by a vehicle owner.
2023 Kia Forte LXS drives unsteady requiring continuous correction of Steering: feels excessive bumpiness/bounciness in the front end with subtle abnormal sideways movement (as if drifting away or swaying). It also feels the vehicle has subtle but sudden shaky movements and looseness in the wheel leading up to steering but no vibration. This is felt at both slow speed and highway speed. Dealership Service Dept. has already checked the wheels alignment, balancing and suspension, and found them to be okay. To me, the symptoms suggest faulty Steering System such as Steering linkage or steering column. However Dealership now refuses to acknowledge the issue calling it a normal function of the vehicle. Every time I drive the vehicle, it feels unsafe. Dealership also does not accept my requests to investigate the steering system. In fact they shut the door at my face.
NHTSA complaint #11604411 — an unverified report by a vehicle owner.
My brand new 2023 Kia Forte LXS (Koa the Kia)'s lower right control arm is completely broken, the rack & pinion inner tie rod end is bent, as well has damage to bottom coverage panel, right side rims scratches and scratched under bumper paint from collapse. In March of 2024, the vehicle completely collapsed on the road, and felt like the car was dangerously floating. By the good grace of God, my children and I made it home safely. I was not aware of how tremendous the damages were, until MaxCare directed me to have a tow company transport my new vehicle to a manufacturer, Ed Voles Kia in Atlanta, GA, where the right tire was completely disconnected from the vehicle. Ed Voyles Kia has had the vehicle since the collapse, and has been inspected with an invoice for future references. The vehicle would make loud popping noises, depending on the steering wheels position while operating the vehicle. I took it upon myself to get the issue checked out in Little Rock, AR at Landers Kia in February 2024, personally thinking it was the brakes (though just purchased). Other than unappealing noises, and a floating feeling while driving, there were no other warnings to anticipate such a grueling tragedy.
NHTSA complaint #11585792 — an unverified report by a vehicle owner.
Front lower control arm recalled since September 2023. As of April 2024 recall not remedied dispite multiple visits to the dealership and contacting Kia directly.
NHTSA complaint #11581484 — an unverified report by a vehicle owner.
The contact owns a 2019 Kia Forte. The contact stated that while driving at various speeds the vehicle would pull to the right direction and drift to the left direction. Also, while driving at highway speeds the vehicle would shake and rattle. The vehicle was taken to the local dealer who recommended replacing the front tires. The front tires were replaced but the failures continued to occur. The manufacturer was not notified of the failure. The failure mileage was 70,000.
NHTSA complaint #11578670 — an unverified report by a vehicle owner.
Front lower control arms were entirely rusted out to the point that one had completely detached and the other was nearly detached. Had the second arm rusted out, the risk of loosing control of the vehicle was incredibly high. Vehicle has under 75k miles and is well maintained. Was replaced and mechanic was even surprised at the state of the rise of the vehicle.
NHTSA complaint #11573694 — an unverified report by a vehicle owner.
this vehicle (2013 kia forte rides extremely rough.It sounds like the suspension has totally faild.New engine at 40000 miles. well aligned and rides well.terrible noise inside vehicle while driving on gravel roads.(very concerned) appreciate any input
NHTSA complaint #11555692 — an unverified report by a vehicle owner.
There is an unknown smell (kind of smells like Carbon Monoxide) when cranking up my car. There is this knocking noise that I continue to hear as if something is loose under my car, but when inspected, nothing was loose. It happens when I hit a bump or go over a hump in the road. The unknown smell scares me as this could be potentially hazardous to me and drivers around me. The knocking noise is terrifying making me feel as though my car is going to break down on me at any moment because of something that can’t be detected.
NHTSA complaint #11554578 — an unverified report by a vehicle owner.
I keep shutting down, not going on something with a forward assist on top of that. I have no control over my car does whatever ones and it’s very unstable Fawzy no control is very unstable very bumpy road to the point I don’t even wanna drive
NHTSA complaint #11534928 — an unverified report by a vehicle owner.
The contact owns a 2015 Charmac Outlaw Trailer hauled by a 2017 Kia Forte. The contact received notification of NHTSA Campaign Number: 15V838000 (Suspension). The contact stated that while towing the trailer at an unknown speed, the splines on the axle fractured and the two wheels separated from the axle. Additionally, the contact stated that the trailer was towed to the residence. The contact notified the manufacturer of the failure but was advised to contact the axle manufacturer. The trailer had not been repaired. The contact stated that the axle manufacturer denied fault of the failure. The failure mileage was unknown.
NHTSA complaint #11515440 — an unverified report by a vehicle owner.
The car had a slow ticking noise that was very faint in the front for about 20 minutes 20 minutes later the noise continue to get louder about 45 minutes later six gear was lost in the car in about an hour and a half later the engine failed and the car Came to a failure lock down procedure all lights on the front door shut on steering wheel locked on friendship Road exit 8 and the vehicle had to be towed to a shop we’re now it was put on a lift and there is a hole in the bottom of the engine , And the transmission is not in tact
NHTSA complaint #11508036 — an unverified report by a vehicle owner.