FaultScore

2007 Saturn ION fuel system problems

216 of the 1,090 complaints about the 2007 Saturn ION are about the fuel system — 20% of everything reported for this model year. Half of the failures with a mileage on record happened before 74,500 miles.

C

216

Complaints

2

Crashes

0

Fires

3

Injuries

Exactly what failed

Fuel/Propulsion System 130 60.2%
Fuel System, Gasoline 59 27.3%
Fuel Pump 20 9.3%
Fuel System, Other 3 1.4%
Tank Assembly 2 0.9%
Hoses, Lines/Piping, AND Fittings 2 0.9%

Fuel & Propulsion across every Saturn ION year

2003 34 5.8%
2004 53 9.1%
2005 27 4.6%
2006 253 43.4%
2007 216 37.0%

What owners said

Filed with NHTSA, in their own words.

Saint Cloud, MN

FUEL/PROPULSION SYSTEM

My 2007 Saturn Ion recently started leaking drops of gasoline near the driver side rear tire. It is either an issue with the fuel line or the tank. It has not been inspected by the dealership yet. I get a gas cap warning message, but I'm not sure if it is related.

NHTSA complaint #11563439 — an unverified report by a vehicle owner.

Glenville, WV

FUEL SYSTEM, GASOLINE

The contact's parents own a 2007 Saturn Ion. The contact stated that there was a fuel odor coming from the vehicle when the vehicle was started or turned off. There was no warning light illuminated. The contact's father inspected the vehicle but could not find a fuel leak. Upon investigation, the contact discovered NHTSA Campaign Number: 12V459000 (Fuel System, Gasoline) which she linked to the failure. The contact notified the manufacturer of the failure and was informed that the vehicle was not under recall. The dealer was notified of the failure. The vehicle was not repaired. The failure mileage was unknown.

NHTSA complaint #11534363 — an unverified report by a vehicle owner.

at 76,000 miles Troy, MO

FUEL SYSTEM, GASOLINE

The contact owns a 2007 Saturn Ion. The contact stated while starting the vehicle, there was an abnormal fuel odor entering the cabin of the vehicle. The contact then noticed fuel leaking from the vehicle. The vehicle was not taken to be diagnosed or repaired. The dealer was not contacted. The manufacturer was contacted and stated that the vehicle was not included in NHTSA Campaign Number: 12V459000 (Fuel System, Gasoline). The approximate failure mileage was 76,000.

NHTSA complaint #11501306 — an unverified report by a vehicle owner.

Orlando, FL

FUEL/PROPULSION SYSTEM

Gas smell when driving and while parked. Mechanic lifted car and saw gas on the top of gas tank, car starting to stall during initial start up.

NHTSA complaint #11473176 — an unverified report by a vehicle owner.

at 80,000 miles Temecula, CA

FUEL SYSTEM, GASOLINE

The contact owns a 2007 Saturn Ion. The contact stated that while he was attempting to start the vehicle failed to start. The contact stated no warning light was illuminated. The contact stated he began to smell a fuel odor inside and outside the vehicle and also saw a fuel leak between the rear tires. The contact took the vehicle to an independent mechanic and was informed that the fuel pump module needed to be replaced. The contact called and made the local dealer aware of the failure. The vehicle was not diagnosed or repaired. Upon investigation, the contact associated the failure with NHTSA Campaign Number: 12V459000 (Fuel system, Gasoline) however, the VIN was not included. The manufacturer had been informed of the failure. The failure mileage was approximately 80,000.

NHTSA complaint #11460671 — an unverified report by a vehicle owner.

Windsor, NY

FUEL/PROPULSION SYSTEM

I BOUGHT THIS CAR RECENTLY WHEN I FILLED THE GAS TANK I NOTICED GAS LEAKING WHERE THEE FILL TUBE CONNECTS TO THE GAS TANK.

NHTSA complaint #11440770 — an unverified report by a vehicle owner.

Saint Clair Shores, MI

FUEL/PROPULSION SYSTEM

My gas tank is leaking a good amount of gas and is dripping all over my exhaust. Major fire risk and also my wiring has been all messed up. When my brights are on, my speakers make an unbearable screaming noise and I saw that this was an issue for many saturn ion users. There was a recall on this car for the same gas tank/pump issue years ago. Can I get this issue fixed free of charge or has the recall expired?

NHTSA complaint #11439840 — an unverified report by a vehicle owner.

at 200,000 miles Macon, GA

FUEL/PROPULSION SYSTEM

IT LOSES ALOT OF GAS IT LEAKS ALL UNDER CAR AND ITS STRONG SMELLIMG FIRE HAZARD.IT DOES NOT LEAK IF CAR IS OFF ONLY WHEN ITS RUNNING.DRIVING DOWN 75 THE UNDER CARRIAGE OF CAR SOAKING WET

NHTSA complaint #11397234 — an unverified report by a vehicle owner.

at 53,951 miles Blaine, MN

FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

TL* THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT STATED THAT THE FUEL LINE WAS RUSTED THROUGH IN TWO AREAS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND WAS DIAGNOSED THAT THE MAIN FUEL LINE AND THE FUEL VAPOR LINE TO CANISTER RUSTED THROUGH AND THERE WERE HOLES ON THE FUEL LINES. THE CONTACT STATED THAT THE MECHANIC REPLACED FUEL LINE. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND PROVIDED A CASE NUMBER. THE FAILURE MILEAGE WAS APPROXIMATELY WAS 53,951. *LN *JS*DT*DT*JB

NHTSA complaint #11352259 — an unverified report by a vehicle owner.

Carver, MA

FUEL/PROPULSION SYSTEM

MY CARS FUEL LINES ARE LEAKING ALL OVER THE PLACE WHILE VEHICLE IS RUNNING

NHTSA complaint #11342921 — an unverified report by a vehicle owner.

at 137,000 miles SUN Prairie, WI 1 injured

FUEL/PROPULSION SYSTEM

GAS LEAKING FROM FUEL PUMP/GAS TANK. A STRONG ODOR OF GASOLINE IS PERMEATING THE CABIN. MY EYES BURN AND LIPS ARE NUMB. SECOND DAY GAS CAN BE SEEN DRIPPING OFF OF THE FUEL FILTER, THE FUEL FILTER IS COATED WITH GASOLINE. GASOLINE POURS FROM UNDERNEATH THE REAR PASSENGER SIDE OF THE VEHICLE ANY TIME ITS STARTED.

NHTSA complaint #11325286 — an unverified report by a vehicle owner.

at 170,117 miles Atlanta, GA Crash

FUEL/PROPULSION SYSTEM

CAR CUTS OFF A/C WONT WORK UNLESS ON MAX AND MAKES NOISE WHEN TURNING. CPU ISSUE LIKE RPM FLUCTUATES I THINK ITS THE FUEL PUMP AND GAS PEDAL ASSEMBLY CPU PROBLEM AND ITS JERKS ALOT DEALER SAID AINT NOTHING THE CAN DO BOUT IT BUT THEY SUPPOSE TO FIX IT WITH IN 30 DAYS OF PURCHASE TIME. SO IT CUTS OFF WHILE RIDING AND JERKS WHILE IM ON THE BREAKS

NHTSA complaint #11281970 — an unverified report by a vehicle owner.

Saint Louis, MO

FUEL/PROPULSION SYSTEM

I INHERITED THE CAR FROM MY MOTHER THE CAR HAS A PROBLEM WITH THE FUEL SYSTEM WE HAD IT FIXED BUT THE SAME CODES ARE POPING UP

NHTSA complaint #11279144 — an unverified report by a vehicle owner.

at 83,000 miles Oklahoma City, OK

FUEL/PROPULSION SYSTEM

SERVICE PERSON SAYS THAT I NEED TO REPLACE THE FUEL INJECTOR LINE. THOUGHT THAT WAS DONE SO BY A RECALL I HAD DONE ALREADY. HARD TO START AND SMELL OF GASOLINE

NHTSA complaint #11256516 — an unverified report by a vehicle owner.

at 139,567 miles Indianapolis, IN

FUEL/PROPULSION SYSTEM

STARTED SMELLING GAS THEN NOTICED A FEW DAYS LATER THAT IT WAS LEAKING WHEN DRIVING AND PARKED

NHTSA complaint #11228792 — an unverified report by a vehicle owner.

Springfield, MO

FUEL/PROPULSION SYSTEM

SINCE DAY ONE OF THIS VEHICLE WHICH HAD ONLY 11 MILES ON IT, YOU CAN NOT FILL THE GAS TANK. IF YOU GO PAST 1/2 A TANK OF GAS IN THE CAR IT SMELLS OF FUEL WHILE SITTING OR DRIVING. IT ONLY HAS 47,000 MILES ON THE CAR TODAY AND YOU STILL HAVE TO BE VERY CAREFUL TO ONLY PUT A LITTLE GAS IN THE TANK IF YOU DON'T WANT THE FUMES INSIDE OR OUTSIDE THE CAR. I DON'T UNDERSTAND WHY THIS HASN'T BEEN FIXED UNDER A RECALL. IT IS VERY SCARY TO DRIVE THE CAR IN FEAR OF A FIRE OR EXPLOSION. I CANNOT PARK THIS CAR IN MY GARAGE AS IT FILLED MY WHOLE HOUSE UP WITH GAS FUMES WHICH WAS VERY NAUSEATING TO SAY THE LEAST. THIS HAPPENS WHILE SITTING OR DRIVING

NHTSA complaint #11209260 — an unverified report by a vehicle owner.

at 315,000 miles Indianapolis, IN

FUEL/PROPULSION SYSTEM

LEAKING GAS AND STRONG GAS SMELL AFTER DRIVING

NHTSA complaint #11189936 — an unverified report by a vehicle owner.

at 24,000 miles Smithtown, NY

FUEL/PROPULSION SYSTEM

THE VEHICLE SMELLS LIKE GASOLINE AFTER BEING DRIVEN AND SMELLS LIKE GASOLINE WHEN STATIONARY. THE POWER STEERING WILL DISPLAY A WARMING MESSAGE AND THE CAR WILL BECOME HARD TO STEER.

NHTSA complaint #11184678 — an unverified report by a vehicle owner.

at 140,500 miles Mount Ulla, NC

FUEL/PROPULSION SYSTEM

FUEL LEAKING FROM TOP OF FUEL TANK, COMING FROM BROKEN PORT ON THE FUEL PUMP. THIS IS THE SAME ISSUE AS DOCUMENTED IN GM RECALL 09226C, BUT BECAUSE THIS VEHICLE ISN'T IN ANY OF THE STATES LISTED I HAVE TO PAY FOR IT OUT OF POCKET. HOW CAN A RECALL ONLY COVER VEHICLES IN CERTAIN STATES.

NHTSA complaint #11161952 — an unverified report by a vehicle owner.

Houston, TX

FUEL/PROPULSION SYSTEM

THROTTLE BODY POSITION SENSOR AGAIN AND AGAIN CAUSES MAJOR LOSS OF POWER AND SOMETIMES RESULTS IN STALLING OUT IN SECONDS

NHTSA complaint #11157100 — an unverified report by a vehicle owner.

at 169,000 miles Ellinwood, KS

FUEL/PROPULSION SYSTEM

GASOLINE IS LEAKING FROM SOMEWHERE ON TOP OF FUEL TANK

NHTSA complaint #11155808 — an unverified report by a vehicle owner.

at 89,000 miles Columbus, OH

FUEL/PROPULSION SYSTEM

EXTREMELY STRONG FUEL SMELL HAS BEGUN THIS WEEK AFTER DRIVING VEHICLE AND IS PARKED. SEE NO LEAKS OF GASOLINE AROUND VEHICLE. HAS LOW MILEAGE FOR AGE, UNDER 90,000 MILES. CERTAIN AREAS HAVE BEEN RECALLED FOR THIS, BUT NOT FOR MY VIN# AT THIS TIME. HAS TO BE SAME PROBLEM. SOUNDS IDENTICAL. I WILL NEED TO HAVE MY 2007 SATURN ION INSPECTED.

NHTSA complaint #11114177 — an unverified report by a vehicle owner.

at 55,000 miles Bakersfield, CA

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

TL* THE CONTACT OWNS A 2007 SATURN ION. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE LEAKED FUEL ONTO THE GROUND. THE CONTACT STATED THAT THE FUEL EXITED THE VEHICLE FROM THE REAR DRIVER SIDE TIRE. IN ADDITION, A STRONG ODOR OF FUEL ENTERED THE CABIN OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FUEL TANK NEEDED TO BE REPLACED. THE CONTACT CALLED MOTOR CITY BUICK GMC (3101 PACHECO RD, BAKERSFIELD, CA 93313, (855) 393-2841) AND WAS INFORMED THAT THERE WAS NO RECALL ON THE VEHICLE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND PROVIDED THE CONTACT WITH CASE NUMBER: 8-4378095323. THE FAILURE MILEAGE WAS APPROXIMATELY 55,000.

NHTSA complaint #11110368 — an unverified report by a vehicle owner.

at 2 miles Avondale, AZ

FUEL/PROPULSION SYSTEM

THE VEHICLE SUDDENLY LOSE OF FUEL WHILE DRIVING. AFTER ACCESS SUSPECT FUEL PUMP PROBLEM

NHTSA complaint #11109973 — an unverified report by a vehicle owner.

at 47,407 miles Billerica, MA

FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT SMELLED A FUEL ODOR AFTER PARKING THE VEHICLE AND NOTICED FUEL LEAKING FROM THE REAR PASSENGER SIDE OF THE VEHICLE. THE DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER STATED THAT THERE WERE NO RECALLS. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 12V459000 (FUEL SYSTEM) AS A POSSIBLE SOLUTION. THE FAILURE MILEAGE WAS 47,407.

NHTSA complaint #11066518 — an unverified report by a vehicle owner.

Oceanside, CA

FUEL/PROPULSION SYSTEM

POORLY DESIGNED SUNROOF DRAINAGE SYSTEM (SPECIFICALLY DRAIN NIPPLE AT END OF TUBING) CAUSING SEVERE LEAKS TO INSIDE CAB ALONG DRIVER AND PASSENGER FRONT DOORS AND FLOOR. WATER DAMAGE TO POWER WINDOWS, LOCKS, MIRRORS. WATER DAMAGE TO IP TO BODY HARNESS CONNECTOR UNDER FRONT DRIVER SIDE KICK PLATE CAUSING COMPUTER TO PRODUCE FALSE CHECK ENGINE CODES RELATED TO APP AND FORCING ENGINE INTO REDUCED POWER MODE AT HIGH SPEEDS CREATING POSSIBILITY FOR ACCIDENTS.

NHTSA complaint #11048631 — an unverified report by a vehicle owner.

Parkersburg, WV

FUEL SYSTEM, GASOLINE

2007 SATURN ION. CONSUMER WRITES IN REGARDS TO GAS LEAK AT FUEL TANK. *LD THE CONSUMER STATED THE VEHICLE EXPERIENCED A STRONG ODOR OF GAS ON THE INSIDE AND OUTSIDE. THE CONSUMER WAS ADVISED NOT TO DRIVE THE VEHICLE AS IT COULD EXPLODE OR CATCH FIRE. DUE TO THE VEHICLE HAVING RECONSTRUCTED TITLE, THE WARRANTY WAS VOIDED. UPDATED 11/07/2017

NHTSA complaint #11035009 — an unverified report by a vehicle owner.

at 75,000 miles Eastlake, OH

FUEL/PROPULSION SYSTEM

RECEIVED RECALL NOTICE ABOUT 3 YEARS AGO REGARDING FUEL TANK. HOWEVER, IT SPECIFIED CERTAIN STATES OF ORIGIN. I DISREGARDED NOTICE SINCE I WAS NOT RESIDING IN ONE OF THOSE STATES. MY CAR PERIODICALLY SMELLS OF GAS, MY CHECK ENGINE LIGHT AND LOW PERFORMANCE LIGHT GOES ON/OFF AND MY MECHANIC SUGGESTED RECALL. MY SUSPENSION ISSUES HAVE REQUIRED REPLACEMENT OF BEARING AND SWAY BAR ON MORE THAN ONE OCCASION. MY PASSENGER AIRBAG LIGHT STAYS ON ALL THE TIME AND DINGS AS A REMINDER EVERY TIME I START MY VEHICLE.

NHTSA complaint #11043158 — an unverified report by a vehicle owner.

at 17,000 miles Southaven, MS

FUEL/PROPULSION SYSTEM

VERY STRONG ODOR OF GAS AFTER CAR HAS BEEN RUNNING. HAVE READ THERE ARE RECALLS ON THIS CAR BUT THE VIN DOES NOT SAY IT HAS ONE.

NHTSA complaint #11039954 — an unverified report by a vehicle owner.

Parkersburg, WV

FUEL/PROPULSION SYSTEM

I STARDED SMELLING GAS REAL STRONG WHEN I GOT OUT OF MY CAR SO I CHECKED TO SEE IF THERE WERE A RECALL ON IT I FOUND ONE ON CARTRUCKINFO.COM SO I CALLED MCCLINTON DEALERSHIP AND TOLD THEM WHAT I FOUND THEY SAID THEY DIDN'T HAVE A RECALL ON IT BUT THEY HAD SOMETHING ELSE THAT WOULD COVER IT SO I TAKE IT IN AFTER A WHILE THEY CALL ME TELL ME IT'S NOT COVERED BECAUSE IN HAS A SALVAGE TITLE AND WOULD COAST ME 2,OOO AND SOMETHING DOLLAR'S I LIVE ON $735.00 A MONTH THAT IS THE ONLY TRANSPORTATION I HAVE

NHTSA complaint #11024070 — an unverified report by a vehicle owner.

Other 2007 Saturn ION problems

← Full 2007 Saturn ION report