2025 Toyota Tacoma body problems

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

While attempting to exit my vehicle the inner door handle on the driver side felt loose. I attempted to open the door and the door would not open. I carefully attempted to manually move the lock on the door from unlocked to locked back to unlocked and again tried to carefully exit the vehicle but the inner door handle was inoperable. I am now forced to roll my window down and open my vehicle door from the outside to use the door

NHTSA complaint #11763988 — an unverified report by a vehicle owner.

STRUCTURE:BODY

The interior door handle snapped and failed completely under normal operation, causing an immediate loss of driver egress. The handle went limp, leaving the door impossible to open from inside the cabin and creating an entrapment hazard in the event of an emergency. Exiting the vehicle requires the window to be rolled down to access the exterior handle. The failure occurred suddenly with no prior warning or indication of potential failure. The vehicle was taken to an authorized Toyota dealership, which confirmed internal component failure and ordered a replacement assembly under warranty. The dealership noted the replacement part is currently on national backorder due to high replacement volume.

NHTSA complaint #11764169 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

Driver side interior door handle broke under normal use not allowing me to exit my truck without rolling down window and using the exterior door handle.

NHTSA complaint #11763948 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

Driver side door cannot be open from the inside ,driver have to put the window down and open from the outside 2025 Toyota Tacoma only have 4,700 Miles

NHTSA complaint #11763181 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

Few months back, the driver side door handle "broke" on the inside. There is some plastic piece/mechanism that attaches the door handle to the cable on the inside of the door that allows the user to open the door, with resistance from the cable. That piece broke, so it made the handle loose and flimsy, unable to open the door from the inside. Toyota said that was a known issue and that the parts were on backorder, so they just swapped the handle from my back passenger driver side door with my front driver side door. Well last week, the swapped handle also broke. So, I have to roll my window down and open the door from outside to get out as neither of my left side door handles work. Toyota still doesn't have an eta of when parts will ship to replace the pieces, and they aren't offering me a resolution in the meantime.

NHTSA complaint #11761814 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

The inside driver-side door handle broke, leaving me unable to open the door from inside the truck. I had to crawl across the truck and exit through another door. This is a serious and immediate safety hazard. The driver must be able to exit the vehicle quickly in an emergency. If there were a fire, accident, or other emergency, a broken interior door handle could trap the driver inside the vehicle and potentially result in serious injury or death.

NHTSA complaint #11761503 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

Equipment Failure. The interior driver-side door handle mechanism failed and snapped completely off during normal operation while trying to exit stationary vehicle. The plastic hinge pin/bell-crank component fractured internally under standard hand pressure. This component failure completely prevents the driver from exiting the cabin from the inside, creating an immediate emergency entrapment and life-safety hazard. The manufacturer (Toyota) currently has the replacement door handle assembly on a national backorder with no available ETA, forcing consumers to operate a vehicle with a compromised emergency exit route. The vehicle currently approximately 3429 miles

NHTSA complaint #11761560 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

Drive door handle broke became loose floppy, took to dealer, they took apart.... been waiting for parts 2 weeks.... today handle , went full failure and wont engage lock to open, can't open door from inside, have to open window to use outside handle to open door while inside, safety issue... called dealer, clam waiting on part..... Toyota knows of the issue, seen in the Toyota forum that the issue is know and both door drivers and passenger side can have this issue....really don't like that feeling of being trapped. Toyota should have a replacement upgrade to fit safety margins....i've only own my truck 1 year.....this issue start a few weeks ago...hoping the part gets to the dealer fast and the right fixes meet safety standards...

NHTSA complaint #11761075 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

The driver side door latch failed. This prevented the driver side door from opening from the inside. To open the door, the window is rolled down, and the outside door latch is used. The mechanic said the plastic mechanism on the latch causing the failure. In the event when the driver has to exit the vehicle, he wouldn't be able to open the door. Online postings say this is a common problem with Toyota Tacoma trucks.

NHTSA complaint #11760254 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

Drivers Door latch assembly is not functional, slowly degrading to current state in that driver’s door does not open from the inside or outside. Warranty repair order at Cool Springs Toyota submitted 4 weeks ago. Part on order. Per Facebook group postings this is a frequent failure yet no recall in place to address safety concerns.

NHTSA complaint #11759280 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

The interior driver's-side door handle assembly on my 2025 Toyota Tacoma failed during normal use while attempting to open the door from inside the vehicle. There was no excessive force, impact, accident, or other damage that caused the failure. There were no warning lights, messages, or noticeable symptoms prior to the handle failing. The failure creates a safety concern because the driver's door can no longer be opened normally from inside the vehicle using the interior door handle. In an emergency where rapid exit from the vehicle was necessary, such as a collision or vehicle fire, the inability to use the driver's interior door release could delay or prevent the driver from exiting through that door. The vehicle was brought to an authorized Toyota dealership, which inspected and confirmed the failed interior door handle assembly. The dealership determined that the assembly requires replacement and is covering the repair under the Toyota factory warranty. The replacement assembly has been ordered; however, I was informed that the part is currently on backorder with no estimated date of availability. The failed component remains installed in the vehicle and is available for inspection if requested. The vehicle remains in use while awaiting the replacement part. I am submitting this complaint because the failure involves the mechanism used to exit the vehicle and therefore appears to present a potential safety issue rather than simply a cosmetic or convenience-related defect.

NHTSA complaint #11757860 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

The contact owns a 2025 Toyota Tacoma. The contact stated that while the vehicle was parked, the inside driver’s side door handle fractured and was flopping. The contact was unable to exit the vehicle through the driver’s side door and was concerned that in the event of a crash or an emergency, the door would fail open as intended. The vehicle was not diagnosed or repaired. The dealer informed the contact over the phone that the part to repair the vehicle was on back order. The manufacturer was not notified of the failure. The failure mileage was approximately 6,000.

NHTSA complaint #11757966 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

The front passenger door handle does not open the door. Door must be opened from the outside only. Part is on back order

NHTSA complaint #11757314 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

Both the inside and outside front door handles on the driver side stopped working. This blocks the driver from exiting from the front door. The dealer has ordered a new part, but it is on back order. The dealer has not inspected the vehicle, but they seem aware of this issue. The vehicle has not been inspected by others and there were no indicators that the part was going to fail. The vehicle is available for inspection upon request.

NHTSA complaint #11757331 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:EXTERIOR

Both the inside and outside front door handles on the driver side stopped working. This blocks the driver from exiting from the front door. The dealer has ordered a new part, but it is on back order. The dealer has not inspected the vehicle, but they seem aware of this issue. The vehicle has not been inspected by others and there were no indicators that the part was going to fail. The vehicle is available for inspection upon request.

NHTSA complaint #11757331 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

The driver back passenger door stopped opening from the inside. Upon further inspection the mechanism inside the door is broken. The plastic housing snapped. This results in a safety risk in case of an emergency. The door can be opened fine from the outside.

NHTSA complaint #11757037 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

The driver side inner door handle mechanism has broken. The part is on back order with no E.T.A. (from my local Toyota dealership). I can't easily exit my vehicle in an emergency.

NHTSA complaint #11756582 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

The interior door handle on my vehicle broke, and this creates a safety risk because occupants — including passengers, especially children in rear seats who may not know an alternate way out — may be unable to open the door and exit from inside. This is particularly dangerous in an emergency such as a collision, fire, or submersion, or in a situation where a passenger needs to exit quickly for personal safety, such as during an abduction or assault. This defect could also delay first responders during an extraction. The door broke again immediately after picking up the vehicle.

NHTSA complaint #11754110 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

At 10,000 miles the interior door handle has stopped working. I’m not able to open the door anymore having Toyota take a look. The handle itself had busted on the inside. They have ordered the parts for replacement with a backorder for 2 to 3 months because they’re having a lot of reports.

NHTSA complaint #11753474 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

Unable to open my driver's door from the inside. In order to get out of the vehicle, I need to put the driver's window down and open the door using the outside door handle. I took it to the dealership on July 29, 2026 for a warranty repair. I was informed that this is a known issue and there are currently 1,600 door handle mechanisms on a national back order. Unknown when the part will come in. This could be a very serious safety issue if there is an accident and a driver is unable to open the door to get out, especially in the situation in which getting out of the car is a life or death situation, such as a vehicle fire.

NHTSA complaint #11753584 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

Front passenger interior door handle is a fragile component. Mine failed with little to no force where the cable disconnects from the handle. It has rendered the ability to exit the vehicle via the handle impossible, and Passenger must roll down window and reach for the exterior handle to exit. I’ve had my vehicle at the dealer, and being sent back with vehicle not fixed due to parts being on backorder. No ETA is able to be provided.

NHTSA complaint #11752358 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

The drivers door handle inside the truck has failed leaving me unable to open the drivers door unless I roll the window down and open the door from the outside. I took the truck to a local dealer and they let me know this is a very common problem on the truck and the parts to fix it are on nationwide back order. Was sent home with the vehicle knowing the door is inoperable unless opened from the outside. This poses a serious safety risk in the event of an accident or emergency where one needs to exit the vehicle quickly.

NHTSA complaint #11752124 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

The contact owns a 2025 Toyota Tacoma. The contact stated that while stationary and attempting to exit the vehicle from the driver's side, the interior driver's side door handle fractured, preventing the opening or locking of the door from the inside. The handle remained physically attached to the door panel but was inoperable. The vehicle was taken to the local dealer to be inspected. While at the dealer, it was discovered that another Tacoma at the dealer had a similar interior door handle failure. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 4,476.

NHTSA complaint #11750131 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

Driver side front and passenger door handle broke internally. The door is unable to be opened from the inside. This puts occupants at risk of not being able to exit the veichle in an emergency or safely from the inside. The problem was fixed for the front after several weeks due to back order of the part. Per my service representative at Toyota, it was a safety concern so they paid for a rental while they waited for the part and repaired the veichle. The mechanism broke without warning and suddenly after normal expected use.

NHTSA complaint #11749659 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

Well, attempting to open the driver side door from the inside to exit the vehicle, door handle, became inoperative and no longer allowed exit from the driver side.

NHTSA complaint #11748181 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

2025 Toyota Tacoma SR5 - 8038 Miles The passenger on the right rear side tried to exit the 2025 SR5 Toyota Tacoma, and the interior door handle would not engage. It was confirmed with the Toyota dealership: PERFORMED INSPECTION AND VERIFIED R/R INNER DOOR HANDLE IS INOPERATIVE. FOUND THE INTERNAL RETURN SPRINGS DISENGAGED FROM THEIR RETENTION POINTS AND HAVE LOST PROPER TENSION DUE TO INSUFFICIENT SPRING RETENTION/IMPROPER FACTORY FITMENT. CONDITION IS CONSISTENT WITH COMPONENT MATERIAL FATIGUE AND RETAINER DESIGN FAILURE, RESULTING IN LOSS OF HANDLE RETURN FUNCTION AND LATCH ACTUATION. RECOMMEND REPLACEMENT OF R/R INNER DOOR HANDLE ASSEMBLY TO RESTORE PROPER OPERATION. The part is on back order due to this being a constant issue. They have informed me that they are not sure when they will have the part. They told me that there are even customers who have been waiting for over a month so far. Driving around with the inability to open the doors from the inside is a trap hazard! Based on multiple complaints and reports, Toyota should issue a recall for these vehicles.

NHTSA complaint #11747995 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

The driver side interior door handle fails to open the door. The only way to exit the vehicle from the driver seat is to roll the window down and use the exterior door handle. This causes and entrapment issue

NHTSA complaint #11746885 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

The interior driver-side door handle/release mechanism on my 2025 SR5 Toyota Tacoma failed without warning. The vehicle has low mileage and was being used normally. When attempting to open the driver door from the inside using ordinary force, an internal component appears to have detached or broken, leaving the interior handle completely inoperative. The handle simply hangs loose. Vehicle and failed component are available for inspection. This defect creates a significant safety risk because I cannot exit the vehicle through the driver door from inside the cabin. The only way to exit is to roll down the window, reach backward, and pull the exterior door handle. This requires an awkward twisting motion and causes shoulder pain. In an emergency such as a crash, fire, or water intrusion event, my ability to quickly exit the vehicle could be compromised. The defect also affects my ability to care for my young son, who has a medical condition and may require immediate assistance or rescue medication. If an emergency occurred while driving, I could be delayed in reaching him because I cannot promptly exit through the driver door as designed. A Toyota dealership inspected the vehicle and confirmed the failed interior door handle mechanism. However, the replacement part is on national backorder and unavailable. I was informed repairs will likely take more than a month and that the waiting list reportedly exceeds 2,000 vehicles. Numerous Tacoma owners have reported the same failure, suggesting a widespread defect. Despite reports of widespread failures and lengthy repair delays, there has been no recall, service campaign, or proactive communication from Toyota warning owners of the defect or providing guidance while awaiting repairs. There were no warning lights, messages, or advance symptoms before the failure. The handle functioned normally until it suddenly stopped working during routine use. The defect occurred without misuse, excessive force, collision, or damage.

NHTSA complaint #11746472 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

The driver side inner door handle does not work. This is a huge safety issue because you can only open the door by rolling down the window and pulling the outer driver side door handle. I took the truck to the dealer and the part to fix it is on back order with no known date when they will get it. I am now forced to drive an un safe vehicle for who knows how long. This is a common issue with the 2024-2025 Tacomas and needs addressed.

NHTSA complaint #11746592 — an unverified report by a vehicle owner.

STRUCTURE:BODY:DOOR:HANDLE:INTERIOR

Both the front passenger and front driver's side doors will not open from the inside. First, the passenger side door handle became defective (I took it to the Toyota dealer and they said the interior handle assembly broke where the cable connects to the handle). The part is back ordered in the thousands. Then about a month later, the same thing happened to the driver's side door. That part is also back ordered in the thousands. Now, I am unable to open either front door from the inside - an obvious safety concern - being trapped in the car in the event of an accident. And this truck is a 2025 year with 8,800 miles on it. Toyota has provided no ETA for the new parts. A basic search online for the same issue has returned hundreds of similar stories for the same model truck. I have spoken to Toyota Corporate and they have not provided me with any sort of fix or ETA, other than to get in line and wait for the back ordered parts

NHTSA complaint #11745636 — an unverified report by a vehicle owner.