FaultScore

Volvo S80 body problems

35 of the 1,321 complaints filed about the Volvo S80 are about the body and structure — 3% of everything owners reported. The worst model year for it is 1999.

35

Complaints

3%

Share of all complaints

3

Crashes

1

Fires

Body & Structure complaints by model year

1999 S80 6 17.1%

Median failure at 51,000 miles

2000 S80 5 14.3%

Median failure at 117,000 miles

2001 S80 2 5.7%

Median failure at 158,000 miles

2002 S80 1 2.9%
2006 S80 1 2.9%

Median failure at 153,808 miles

2007 S80 6 17.1%

Median failure at 175,500 miles

2008 S80 3 8.6%

Median failure at 52,000 miles

2009 S80 4 11.4%

Median failure at 111,000 miles

2010 S80 4 11.4%

Median failure at 89,500 miles

2012 S80 1 2.9%

Median failure at 65,000 miles

2013 S80 2 5.7%

Median failure at 20,000 miles

What owners said

2010 Volvo S80 at 89,500 miles Cheshire, CT

STRUCTURE

The contact owns a 2010 Volvo S80. The contact stated that there was condensation inside the vehicle. Additionally, the contact's daughter informed the contact that there was mold on the front passenger's side seat belt. The contact stated that there was mold on the lower seal near the front passenger's side door jam. The vehicle was taken to the dealer, where it was inspected. The dealer informed the contact that the upper part of the windshield was detaching on the passenger's and driver's sides. The contact stated that after the dealer removed the carpet on the passenger's side, the contact noticed water inside the vehicle and the wiring was wet. The dealer determined that the windshield needed to be replaced. The dealer advised the contact to file an insurance claim for the windshield replacement and another claim for the water damages. The vehicle was not repaired. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was approximately 89,500.

NHTSA complaint #11665865 — an unverified report by a vehicle owner.

2013 Volvo S80 Ann Arbor, MI

STRUCTURE:BODY

My drivers side door latch will no longer open from the inside or the outside. I have to climb across to the passenger side and go out the opposite door. I am reporting this because this vehicle is part of the volvo "P3" platform which includes the S60, and they had a huge recall to replace all the door latch mechanisms for this exact reason.

NHTSA complaint #11565928 — an unverified report by a vehicle owner.

2007 Volvo S80 at 150,000 miles Houston, TX

STRUCTURE

The contact owns a 2007 Volvo S80. The contact stated that while operating the vehicle during a rainstorm; rainwater leaked into the vehicle from the top section of the driver's side of the windshield, creating a visibility hazard for the driver. The cause of the failure was not determined. The manufacturer was notified of the failure, but no assistance was offered. The local dealer was not contacted regarding the failure. The failure mileage was 150,000.

NHTSA complaint #11550351 — an unverified report by a vehicle owner.

2008 Volvo S80 Bedford, NH

STRUCTURE:BODY

Front subframe has multiple holes due to excessive engine heat. The front subframe rots prematurely and causes paint to flake off so rust forms.

NHTSA complaint #11460775 — an unverified report by a vehicle owner.

2010 Volvo S80 Appleton, WI

STRUCTURE:BODY

The exhaust for the car is routed within inches of the subframe which does not have a heat shield. The paint has since deteriorated and large rust holes have formed.

NHTSA complaint #11458491 — an unverified report by a vehicle owner.

2008 Volvo S80 Elwood, IN

STRUCTURE:BODY

Sub frame cracking due to rust.

NHTSA complaint #11454606 — an unverified report by a vehicle owner.

2010 Volvo S80 York, PA

STRUCTURE:BODY

The stock oem windshield has come away from the body. This a common on-going issue with p3 volvos. My car leaks water into the cabin. It is dangerous not having a windshield glued down to the body.

NHTSA complaint #11453263 — an unverified report by a vehicle owner.

2010 Volvo S80 Royal Oak, MI

STRUCTURE:BODY

The sub frame located near the front exhaust has premature rust and corrosion to the point there are holes in the frame.

NHTSA complaint #11437898 — an unverified report by a vehicle owner.

2007 Volvo S80 Akron, OH

STRUCTURE:BODY

EXCESSIVE RUST IS FORMING ON MY FRONT SUBFRAME AND IN SOME PLACES HAS RUSTED COMPLETELY THROUGH. SMALL PERFERATIONS WERE NOTICED AT REPAIR FACILITY AND I WAS TOLD THAT IT WILL NEED TO BE REPLACED. IT CANNOT BE WELDED/REPAIRED. THIS IS A KNOWN PROBLEM WITH THE 2007-2010 VOLVO S80 V8 WHICH VOLVO REFUSES TO RECALL AND WILL BE AN EXTREMELY COSTLY REPAIR. IT ALSO MAKES THE CAR UNSAFE TO DRIVE SHOULD THE REPAIR NOT BE MADE.

NHTSA complaint #11422324 — an unverified report by a vehicle owner.

2009 Volvo S80 at 122,000 miles Skowhegan, ME

STRUCTURE:BODY

SEVERE SUBFRAME RUST DUE TO THE EXHAUST ON VOLVO S80 V8 BEING TOO CLOSE AND MELTING THE PAINT OFF. CAR IS VERY CLEAN AND WE'LL TAKEN CARE OF. APPEARS TO BE A VERY COMMON PROBLEM ON THE V8 S80S.

NHTSA complaint #11407345 — an unverified report by a vehicle owner.

2007 Volvo S80 Canonsburg, PA

STRUCTURE:BODY

EXCESSIVE RUST IS FORMING ON MY FRONT SUBFRAME AND IN SOME PLACES HAS RUSTED COMPLETELY THROUGH. I HAVE A SILVER DOLLAR SIZED HOLE THROUGH IT AND IT WILL NEED TO BE REPLACED. THIS IS A KNOWN PROBLEM WITH THE 2007-2010 VOLVO S80 V8 WHICH VOLVO REFUSES TO RECALL AND WILL BE AN EXTREMELY COSTLY REPAIR. IT ALSO MAKES THE CAR UNSAFE TO DRIVE AND I COULD ALSO NOT PASS INSPECTION IN PA FOR THIS KIND OF DAMAGE.

NHTSA complaint #11398246 — an unverified report by a vehicle owner.

2007 Volvo S80 at 201,000 miles Skowhegan, ME

STRUCTURE:BODY

SEVERE SUBFRAME RUST DUE TO EXCESSIVE HEAT FROM THE EXHAUST ON THE V8 MODELS OF THE VOLVO S80S ONLY. DEALER SAID THE EXCESSIVE HEAT WILL MELT THE PAINT OFF, CAUSING RUST TO ATTRACT TO THE SUBFRAME. THE SUBFRAME IS A CRITICAL COMPONENT TO THE CAR, UNFORTUNATELY ALTHOUGH VOLVO HAS SAID THIS IS A COMMON PROBLEM ON THE V8 MODELS, THEY WILL NOT DO ANYTHING TO FIX THE PROBLEM. THIS IS THE ONLY PLACE MY VEHICLE HAS RUST, AND THE CAR IS UNDERCOATED YEARLY.

NHTSA complaint #11364120 — an unverified report by a vehicle owner.

2009 Volvo S80 at 100,000 miles BIG Rapids, MI

STRUCTURE:BODY

MY CAR IS EXTREMELY CLEAN AND WELL TAKEN CARE OF. BUT JUST LIKE EVERY SINGLE VOLVO S80, SPECIFICALLY THE V8 MODEL THERE IS A RUST HOLE IN THE SUBFRAME. THIS IS BECAUSE VOLVO PUT THE EXHAUST TOO CLOSE TO THE SUBFRAME AND THE HEAT FROM THE V8 EATS AWAY THE PAINT AND CAUSES IT TO RUST.

NHTSA complaint #11361376 — an unverified report by a vehicle owner.

2009 Volvo S80 at 84,000 miles Sudbury, MA

STRUCTURE:BODY

THE SUBFRAME/ENGINE CRADLE HAS A LARGE ROT HOLE WHICH IS INCREASING IN SIZE AT A HIGH RATE. THE CAR IS ONLY A 2009 WITH LESS THAN 100K MILES ON IT (AND WAS MAINTAINED VERY WELL ITS WHOLE LIFE) BUT THIS STILL OCCURRED. I'VE MET A LOT OF PEOPLE WITH S80 V8S WHO HAVE THIS SAME ISSUE. IT SEEMS THAT THE DESIGN ON THE CAR IS FLAWED WHERE THE EXHAUST IS TOO CLOSE TO THE SUBFRAME, SO THE HEAT EVENTUALLY WEARS DOWN THE PAINT AND THEN RUST STARTS. THIS IS A MAJOR STRUCTURAL COMPONENT WHICH ALSO MAKES THE CAR VERY DANGEROUS TO DRIVE AT THE MOMENT. ADDITIONALLY, VOLVO HAS A 12-YEAR, UNLIMITED MILE CORROSION WARRANTY, YET THEY WON'T HONOR THIS. VOLVO FIRST SAID THE WARRANTY WAS ONLY GOOD TOWARD SHEET METAL. WHEN TOLD THAT THE SUBFRAME WAS MADE OF STAMPED SHEET METAL, THEY THEN SAID ONLY PAINTED COMPONENTS. WHEN TOLD THAT THE SUBFRAME IS PAINTED AND THE RUST WAS ACTUALLY CAUSED BY THE PAINT FAILING OFF FROM EXHAUST HEAT, THEY FINALLY JUST SAID 'NO'. THERE HAVE BEEN MUCH MORE MINOR ISSUES WITH CARS THAT HAVE CAUSED RECALLS. WITH THIS ISSUE BEING DANGEROUS AND COMMON, IT SIMPLY NEEDS TO BE ADDRESSED. AS AN OWNER, I SHOULD NOT BE FORCED TO SPEND THOUSANDS OF DOLLARS AT THE VOLVO DEALER TO KEEP MYSELF SAFE AND CORRECT THE MISTAKE THEY MADE WHEN INITIALLY DESIGNING THE CAR. THE IMAGE PROVIDED IS FROM ABOUT A YEAR AGO. I PUT MY CAR ON THE LIFT YESTERDAY AND SAW THAT THE ROT HOLE IN THE SUBFRAME WAS NOTICEABLY LARGER. IN THE PHOTO, IF YOU ZOOM IN, YOU CAN SEE THAT THE RUST IS SPREADING BEHIND WHERE IT'S ALREADY VISIBLE. IN PERSON, YOU ARE ABLE TO TELL THAT THIS IS A VERY SERIOUS ISSUE. THANK YOU FOR YOUR CONSIDERATION.

NHTSA complaint #11317557 — an unverified report by a vehicle owner.

2009 Volvo S80 at 161,600 miles Twinsburg, OH

STRUCTURE:BODY

ENGINE SUBFRAME CROSSBAR IS RUSTING OUT AND NEEDS TO BE REPLACED. THE VEHICLE WAS IN FOR A TIRE ROTATION AND ALIGNMENT AND THIS WAS FOUND.

NHTSA complaint #11207695 — an unverified report by a vehicle owner.

2007 Volvo S80 West Hartford, CT

STRUCTURE:BODY

THE FRONT SUBFRAME OF MY VEHICLE WAS FOUND TO BE UNSAFE BY THE VOLVO DEALER IN MY AREA. CORROSION HAD GREATLY DETERIORATED PARTS OF THE FRAME WHICH SUPPORTS THE FRONT SUSPENSION, STEERING AND ENGINE. I WAS TOLD THAT REPLACEMENT WAS THE ONLY OPTION TO AVOID A POTENTIALLY CATASTROPHIC FAILURE WHILE DRIVING. CLOSE EXAMINATION REVEALED SIGNIFICANT LOSS OF STRUCTURAL INTEGRITY OF THE SUBFRAME. VOLVO SERVICE STAFF TOLD ME THIS WAS A COMMON PROBLEM FOR THIS MODEL S80 V8.

NHTSA complaint #11197358 — an unverified report by a vehicle owner.

2006 Volvo S80 at 153,808 miles Sacramento, CA

STRUCTURE:BODY

TL* THE CONTACT OWNS A 2006 VOLVO S80. WHILE DRIVING, THE CONTACT NOTICED A LARGE AMOUNT OF AIR ENTERING THE VEHICLE. SHE PULLED THE VEHICLE OVER AND NOTICED THAT THE FRONT EXTERIOR DRIVER'S SIDE DOOR PANEL, THE WINDSHIELD, AND THE ROOF WERE BECOMING DETACHED. THE VEHICLE WAS NOT TAKEN TO A DEALER OR AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE APPROXIMATE FAILURE MILEAGE WAS 153,808.

NHTSA complaint #11181984 — an unverified report by a vehicle owner.

2012 Volvo S80 at 65,000 miles Concord, NH

STRUCTURE:BODY

THE PASSENGER DOOR CONTINUES TO OPEN AT HIGHWAY SPEEDS. I HAVE THE OPTION FOR DOORS TO LOCK WHEN CAR BEGINS TO MOVE. THE LOCK REMAINS "LOCKED" HOWEVER DOOR OPENS WITH INTERIOR LIGHTS AND DASHBOARD WARNING. I HAVE CONTACTED VOLVO TO NO END... I SEE A MULTITUDE OF DOOR OPENING ISSUES ON VOLVO FORUM SITES, AND MECHANIC STATES COMMON PROBLEM WITH VOLVO.

NHTSA complaint #11057458 — an unverified report by a vehicle owner.

2001 Volvo S80 at 158,000 miles Baldwin, MD Crash 1 injured

STRUCTURE:BODY

ON NOVEMBER 9TH MY WIFE WAS DRIVING OUR 2001 VOLVO S80 TO CHURCH. SHE PARKED THE CAR BUT IT BEGAN TO MOVE. IT ACCELERATED AND SHE WOUND UP DRIVING INTO A TREE TO AVOID HITTING OTHER CARS. SHE WAS ALSO WORRIED THAT CHILDREN FROM THE SCHOOL MIGHT BE AROUND. THE CAR WAS IN PARK. THE ENGINE WAS OFF. THE EMERGENCY BREAK WAS ON. THE STEERING WHEEL WAS TIGHT, MAKING IT DIFFICULT TO STEER SINCE THE ENGINE WAS OFF. THE CHURCH SECRETARY OBSERVED THE INCIDENT. SHE SAW SMOKE COMING OUT OF THE BACK OF THE CAR WHICH WOULD INDICATE THE EMERGENCY BREAK WAS ON. WHEN SHE FIRST REACHED THE CAR WITH MY WIFE IN IT SHE NOTED THAT THE CAR WAS IN PARK.

NHTSA complaint #11051851 — an unverified report by a vehicle owner.

2007 Volvo S80 Sandy, UT

STRUCTURE:BODY

THIS CAR DON'T HAVE ANY GAUGES ONLY THE GAS NO ENGINE TEMPERATURE OR LIGHT IF I'M IN TRAFFIC THE CAR STOP BECAUSE IS GOT NO GAUGE I DON'T KNOW THE TEMPERATURE ALSO NO SPARE TIRE ONLY CAME WITH A PUMP BUT. THAT ONLY WORK WITH SMALL HOLE NOW THE ENGINE TEMPERATURE IS A BIG ISSUE BECAUSE THE ENGINE IS SO BIG OVERHEAT AND THE CAR SHUT DOWN NOW I M IN THE MIDDLE OF THE FREEWAY I TALK WITH VOLVO ABOUT THIS ISSUE MANY. TIMES FINALLY THEY SAY THEY WILL GIVE ME 20 DOLLARS IN PARTS TO FIX THE PROBLEM I HAVE SEE IN THE INTERNET ALOT OF PEOPLE WITH THE SAME PROBLEM. VOLVO NEEDS TO ADMIT THAT THEY MAKE A MISTAKE HORRIBLE DESIGN I PAY ALOT MONEY FOR THIS CAR. THANKS VERY MUCH PLEASE SEND ME A EMAIL [XXX]. INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA complaint #10881892 — an unverified report by a vehicle owner.

Other Volvo S80 problems