FaultScore

FaultScore report

2005 BMW 330I problems

Owners have filed 42 complaints about the 2005 BMW 330I with NHTSA between 2005 and 2019. The largest single group is the lights. Across this model's run it ranks 11 of 11 worst.

B

FaultScore 29/100

Higher is worse. Measured against the other years of the BMW 330I.

How this is worked out

The numbers

42

Complaints

0

Crashes reported

2

Fires reported

1

Injuries reported

67,250 mi

Median mileage at failure

Half of reported failures happened before this

19%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 22 vs 50 Severity 37 vs 50 Early failure 33 vs 50
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 22
Against the median year of the BMW 330I. 50 means typical for this model; 100 means roughly double.
Severity — 37
7.1% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — 33
19% of failures with a mileage on record happened under 36,000 miles, against a national rate of 29%.

How 2005 compares with every other BMW 330I

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 2005 BMW 330I

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Lights 20 47.6%

0 crashes, 2 fires · median 85,000 mi

Airbags 5 11.9%

Median failure at 8,885 miles

Suspension 3 7.1%

Median failure at 47,500 miles

Steering 3 7.1%

Median failure at 35,000 miles

Electrical System 3 7.1%

Median failure at 69,500 miles

Seat Belts 2 4.8%
Brakes 2 4.8%

Median failure at 35,000 miles

Other & Unspecified 1 2.4%

Median failure at 130,000 miles

Windows, Mirrors & Wipers 1 2.4%

Median failure at 54,000 miles

Transmission & Drivetrain 1 2.4%

Median failure at 130,000 miles

Engine & Cooling 1 2.4%

Median failure at 130,000 miles

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

1,000 – 9,999 miles 1 3.8%
25,000 – 49,999 miles 4 15.4%
50,000 – 74,999 miles 10 38.5%
75,000 – 99,999 miles 4 15.4%
100,000 – 149,999 miles 7 26.9%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Feb 2005 peak 5 Nov 2019

NHTSA investigations into the 2005 BMW 330I

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

1 investigation is still open.

EA15001 Opened 24 Feb 2015 Still open AIR BAGS

Air Bag Inflator Rupture

The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field fai...

PE14016 Opened 11 Jun 2014 Closed 2 Mar 2015 AIR BAGS

Air Bag Inflator Rupture

The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field fai...

EA09019 Opened 18 Dec 2009 Closed 28 Sep 2011 EXTERIOR LIGHTING

Rear Lamp Illumination

In a letter submitted to the Office of Defects Investigation (ODI) dated August25, 2011, BMWindicated that it will conduct a voluntary recall campaign to remedy the subject vehicles.The issue involves the rear lamps in the vehicles body panel.Through normal vehicle use over time, the rear lamps ground wiring and associated 8-pin connector can experience an increase of the resistance at the electrical contact points.This can lead to intermittent or permanent loss of the rear lamp functions which include tail, brake, and turn signal operation.The recall consists of modifying the rear lamps in th...

PE09036 Opened 7 Aug 2009 Closed 22 Dec 2009 EXTERIOR LIGHTING

REAR LAMP ILLUMINATION

ODI HAS RECEIVED COMPLAINTS FROM CONSUMERS STATING THAT THEIR TAIL LIGHT ASSEMBLY IS NOT PROPERLY ILLUMINATING.THE TAIL LIGHT ASSEMBLY CONSISTS OF A TURN SIGNAL LAMP, A TAIL LAMP AND A BRAKE LAMP.THE COMPLAINANTS HAVE INDICATED THAT THE ISSUE IS WITH AN 8 PIN CONNECTOR AND ASSOCIATED GROUND WIRING.THESE COMPONENTS ARE ALLEGEDLY OVERHEATING AND MELTING DUE TO EXCESSIVE ELECTRICAL CURRENT THAT RUNS THROUGH THE SYSTEM.BMW ISSUED A TECHNICAL SERVICE BULLETIN (TSB) SIB-630306 ON FEBRUARY 2007 TO ADDRESS THE CONDITION BY ADDING SUPPLEMENTARY GROUND WIRING TO THE TAIL LAMP ASSEMBLY.ODI IS UPGRADING T...

DP09002 Opened 8 Apr 2009 Closed 6 Aug 2009 EXTERIOR LIGHTING:BACK UP LIGHTS

REAR LAMP ILLUMINATION

IN MARCH 2009, THE OFFICE OF DEFECTS INVESTIGATION (ODI) RECEIVED A PETITION FROM MR. MARK PETERS REQUESTING AN INVESTIGATION OF REAR LAMP FAILURE IN MODEL YEAR 2002-2005 BMW 3-SERIES VEHICLES.AN INFORMATION REQUEST LETTER WAS SENT TO BMW IN APRIL 2009, AND ODI RECEIVED BMW'S RESPONSE IN JUNE 2009.THE TAIL LAMP ASSEMBLY CONTAINS LIGHTING FOR THE BRAKE LAMPS, TAIL LAMPS, AND TURN SIGNALS.A TECHNICAL SERVICE BULLETIN (TSB) WAS ISSUED BY BMW IN JANUARY OF 2007 INSTRUCTING SERVICE TECHNICIANS TO EXAMINE AN 8 PIN ELECTRICAL CONNECTOR FOR HEAT-RELATED DAMAGE AND TO INCORPORATE ADDITIONAL GROUND WIRI...

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

at 90,000 miles Atlanta, GA Fire

EXTERIOR LIGHTING:HEADLIGHTS

TL* THE CONTACT OWNS A 2005 BMW 330I. WHILE DRIVING AT NIGHT, THE HEADLIGHTS ILLUMINATED EXTREMELY DIMLY. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT THE REFLECTOR INSIDE THE HEADLIGHT HOUSING MELTED AND CAUSED THE LIGHT TO ILLUMINATE DIMLY. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 90,000...UPDATED 01/21/15 *BF UPDATED 9/11/2017

NHTSA complaint #10667727 — an unverified report by a vehicle owner.

at 85,000 miles Kingwood, TX Fire

EXTERIOR LIGHTING

TL* THE CONTACT OWNS A 2005 BMW 330I. WHILE DRIVING APPROXIMATELY 30 MPH, THE REAR TAIL LIGHT ASSEMBLY WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE REAR TAIL LIGHT CONNECTING WIRES WERE MELTED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTICS. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 11V438000 (EXTERIOR LIGHTING:TAIL LIGHTS) BUT WAS ADVISED BY THE MANUFACTURER THAT THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 85,000.

NHTSA complaint #10433162 — an unverified report by a vehicle owner.

at 8,885 miles Houston, TX 1 injured

AIR BAGS:SIDE/WINDOW

DT: THE CONTACT DROVE OVER A POTHOLE THAT WAS TWELVE INCHES IN DIAMETER, AND BOTH SIDE CURTAIN AIRBAGS ON THE DRIVER'S SIDE DEPLOYED. THE FRONT PASSENGER SIDE TIRE WENT FLAT AFTERWARDS. THE CONTACT FELT THAT THE AIR BAGS SHOULD NOT HAVE DEPLOYED. SHE WAS NOT CONCERNED ABOUT THE TIRE. SHE STATED THAT THE AIR BAGS CAUSED HER TO HAVE A HEADACHE AND RING IN EAR. IT WAS A LOANER VEHICLE.

NHTSA complaint #10140367 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

Pasadena, CA

EXTERIOR LIGHTING

THE OEM FACTORY ZKW HEADLIGHT REFLECTOR BOWL IS CHEAPLY MADE AND IS KNOWN TO BURN OUT. THE CHEAP PLASTIC USED CANNOT HANDLE THE HEAT OF THE BULB AND THE METALLIC REFLECTOR FILM EVENTUALLY STARTS TO GO BAD CAUSING VERY POOR HEADLIGHT VISIBILITY. THIS IS A SAFETY HAZARD AND CONCERN. BMW NEEDS TO BE ACCOUNTABLE AND SHOULD FIND A REPLACEMENT OPTION WITHOUT USING THE POORLY MADE OEM ZKW REFLECTOR BOWL.

NHTSA complaint #11281259 — an unverified report by a vehicle owner.

at 130,000 miles Austin, TX

EXTERIOR LIGHTING

OVER THE LAST SEVERAL YEARS, THE LIGHT INTENSITY HAS STEADILY DECLINED IN BOTH HEADLIGHTS OF MY CAR, TO THE POINT WHERE THEY NO LONGER FUNCTION. MY MECHANIC HAS LOOKED INSIDE THE HEADLIGHTS AND FOUND THAT THE PROJECTOR BOWL REFLECTOR HAS PREMATURELY WORN OUT -- IT HAS LOST ITS REFLECTIVE ABILITY. ACCORDING TO THE MECHANIC AND BASED ON MULTIPLE REPORTS IN ONLINE GROUP DISCUSSIONS, THIS IS A KNOWN ISSUE WITH THESE ZKW XENON HEADLIGHTS. THIS DEFECT IN THE HEADLIGHTS COMPROMISES SAFE OPERABILITY AND INCREASES THE RISK OF A NIGHT-TIME ACCIDENT. THIS IS A PART OF THE HEADLIGHT THAT SHOULD NOT WEAR OUT OR NEED REPLACEMENT UNDER NORMAL OPERATING CONDITIONS, AS HAS BEEN THE CASE WITH MY VEHICLE. I HAVE RESORTED TO USING MY FOG LIGHTS OR HIGH BEAMS FOR DRIVING AT NIGHT. BMW AND ZKW ARE DEFLECTING THE ISSUE. I WOULD LIKE TO REQUEST AN INVESTIGATION REGARDING A POTENTIAL WIDESPREAD DEFECT IN THESE XENON ZKW HEADLIGHTS. WE SHOULD NOT HAVE TO WAIT FOR AN ACCIDENT TO CORRECT THE PROBLEM.

NHTSA complaint #11176532 — an unverified report by a vehicle owner.

Fayetteville, NC

EXTERIOR LIGHTING

I PRESENTED THIS PROBLEM TO THE DEALER A FEW YEARS AGO THE INSTRUMENT PANEL LIGHT KEPT TELLING ME A BULB WAS OUT AND WHEN YOU LOOK AT IT ALL THE BULBS WERE WORKING. I HAVE REPLACE THE REAR TAILLIGHT ASSEMBLY DUE TO THE PRONG WHERE STARTING TO MELT. SO I CALL BMWNA AND THEY TOO IGNORED MY FIRST REQUEST FOR THE RECALL ON THE 2005 BMW REAR TAIL LIGHT HAZARD, I HAVE SINCE TRIED TO CALLED SEVERAL TIMES AGAIN AND WAS TOLD THAT MY CAR WAS NOT WITHIN THE RECALL TIME FRAME BUT IT SEEMS OBVIOUS THAT MY CAR IS HAVING THE SAME PROBLEM ALL THE OTHERS ONES HAVE HAD AND WISH TO GET THIS POTENTIAL HAZARD FIXED BECAUSE IF THE LIGHT ON THE DASH WILL READ ONE THING BUT THE TAIL LIGHT IS SHOWING SOMETHING DIFFERENT TO THOSE TRAVELING BEHIND ME. I HAVE ENCLOSED THE TWO PHOTOS OF THE BURNT CASING AND HARNESS. I FEEL THIS HAZARD IS PUTTING ME AND MY FAMILY IN GREAT DANGER BECAUSE THERE ARE NO DEFINITE SIGN WHEN OR WHERE THESE LIGHTS MALFUNCTION THE BLINKER, BRAKE, ETC .

NHTSA complaint #10966610 — an unverified report by a vehicle owner.

Fayetteville, NC

ELECTRICAL SYSTEM

I PRESENTED THIS PROBLEM TO THE DEALER A FEW YEARS AGO THE INSTRUMENT PANEL LIGHT KEPT TELLING ME A BULB WAS OUT AND WHEN YOU LOOK AT IT ALL THE BULBS WERE WORKING. I HAVE REPLACE THE REAR TAILLIGHT ASSEMBLY DUE TO THE PRONG WHERE STARTING TO MELT. SO I CALL BMWNA AND THEY TOO IGNORED MY FIRST REQUEST FOR THE RECALL ON THE 2005 BMW REAR TAIL LIGHT HAZARD, I HAVE SINCE TRIED TO CALLED SEVERAL TIMES AGAIN AND WAS TOLD THAT MY CAR WAS NOT WITHIN THE RECALL TIME FRAME BUT IT SEEMS OBVIOUS THAT MY CAR IS HAVING THE SAME PROBLEM ALL THE OTHERS ONES HAVE HAD AND WISH TO GET THIS POTENTIAL HAZARD FIXED BECAUSE IF THE LIGHT ON THE DASH WILL READ ONE THING BUT THE TAIL LIGHT IS SHOWING SOMETHING DIFFERENT TO THOSE TRAVELING BEHIND ME. I HAVE ENCLOSED THE TWO PHOTOS OF THE BURNT CASING AND HARNESS. I FEEL THIS HAZARD IS PUTTING ME AND MY FAMILY IN GREAT DANGER BECAUSE THERE ARE NO DEFINITE SIGN WHEN OR WHERE THESE LIGHTS MALFUNCTION THE BLINKER, BRAKE, ETC .

NHTSA complaint #10966610 — an unverified report by a vehicle owner.

Canoga Park, CA

AIR BAGS

"TAKATA RECALL"- WE RECEIVED A LETTER DATED SEPTEMBER 2016 ABOUT THE RECALL OF THE PASSENGER AIRBAG AND OUR CAR WAS INCLUDED IN THE RECALL. IT SAYS " YOUR VEHICLE IS ALSO AFFECTED BY A PASSENGER AIRBAG RECALL" AND " WE ARE PLEASED TO INFORM YOU THAT WE HAVE THE NECESSARY PARTS TO COMPLETE THIS RECALL". PRIOR TO THE LETTER ( AUGUST 26, 2016), THIS PARTICULAR CAR HAD CHANGED OIL AT PACIFIC BMW AND CHECKED THE AIRBAG AND NOTED " RECALL: PERFORMS RECALLS/ REPLACE DRIVER'S AIRBAG/ PARTS NOT AVAILABLE AT THIS TIME/ UNABLE TO PERFORM RECALL". THEY ADVISED ME TO CONTACT THE DEALERSHIP ON THIS MATTER, WE CONTACTED ON THE FOLLOWING MONTH BUT THEY SAID " THERE WAS NO AVAILABLE PARTS" AND THEY WOULD CALL US ONCE IT'S AVAILABLE. IT'S BEEN 6 MONTHS NOW AND WE HAVEN'T RECEIVE ANY CALL OR ADVICE FROM THE DEALERSHIP ( PACIFIC BMW ) ABOUT THE AVAILABILITY OF THE SAID AIRBAG RECALL AND WHEN TO REPLACE IT. OUR CAR JUST SITTING IN THE GARAGE OR WE BARELY USE IT BECAUSE OF THIS AIRBAG RECALL AND AFRAID TO PUT MYSELF AND MY FAMILY IN DANGER. I REALLY NEED YOUR HELP TO RESOLVE THIS MATTER. THANK YOU VERY MUCH. [XXX] TEL NO [XXX] EMAIL: [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA complaint #10949315 — an unverified report by a vehicle owner.

LOS Angeles, CA

SEAT BELTS

DRIVER SEAT BELT IS LOOSE AND DOES NOT RETRACT ALL THE WAY. IT STILL ENAGES IN LOCKED MODE BUT IT IS VERY LOOSE AND NEEDS TO BE MANUALLY PULLED ONTO MY CHEST TO FEEL SNUG AND SECURED.

NHTSA complaint #10936122 — an unverified report by a vehicle owner.

Ashland, VA

AIR BAGS

CALLED ABOUT THE RECALL FOR AIRBAGS THEY JUST BLOW ME OFF. I HAVE 2 KIDS 9 AND 12 WHO RUDE W ME AND I'M WORRIED ABOUT THIS PROBLEM. NO ONE WILL GIVE ME RENTAL!

NHTSA complaint #10898320 — an unverified report by a vehicle owner.

at 85,000 miles Ramona, CA

EXTERIOR LIGHTING:HEADLIGHTS

TL* THE CONTACT OWNS A 2005 BMW 330I. WHILE DRIVING AT ANY SPEED, THE HEADLIGHTS DIMMED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A LOCAL DEALER WHERE IT WAS DIAGNOSED THAT THE HEADLIGHTS NEEDED TO BE REPLACED. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBERS: 11V438000 (EXTERIOR LIGHTING), 14V428000 (AIR BAGS), AND 15V318000 (AIR BAGS). THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE WAS NOT REMEDIED. THE VIN WAS INVALID. THE FAILURE MILEAGE WAS 85,000.

NHTSA complaint #10852051 — an unverified report by a vehicle owner.

LA Verne, CA

AIR BAGS

TL* THE CONTACT OWNS A 2005 BMW 330I. THE CONTACT RECEIVED A RECALL NOTIFICATION FOR NHTSA CAMPAIGN NUMBER: 15V318000 (AIR BAGS) AND STATED THAT THE PART NEEDED WAS UNAVAILABLE TO PERFORM THE RECALL REPAIR. THE MANUFACTURER WAS NOTIFIED OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE.

NHTSA complaint #10760034 — an unverified report by a vehicle owner.

at 138,000 miles Copiague, NY

EXTERIOR LIGHTING

I BROUGHT MY CAR TO BMW FREEPORT WAS A TAIL LIGHT RECALL & THEY REFUSED TO FIX MY VEHICLE. SAID THE HARNESS & WIRES WERE MELTED TOO MUCH & IT WOULD COST $1400 TO FIX. NOW I HAVE A SAFETY HAZARD AS I'M DRIVING WITH NO TAIL LIGHT OR MY WIRES COULD CATCH ON FIRE. THIS SHOULD BE COVERED FOR FREE UNDER A RECALL FROM 2011.

NHTSA complaint #10748480 — an unverified report by a vehicle owner.

at 130,000 miles Centreville, VA

POWER TRAIN

WHILE ACCELERATING, THE ENTIRE CAR SHAKES VIOLENTLY BETWEEN 20-30 MPH. THIS DOES NOT OCCUR AT ANY OTHER SPEED AND IS MORE PRONOUNCE GOING UPHILL THAN DOWN. BROUGHT THE CAR IN AND WAS TOLD IT WAS A BROKEN ENGINE MOUNT. THIS SAME PROBLEM WAS REPAIRED 2 YEARS AGO (JUNE 2013) FOR THE EXACT SAME THING. THIS SHOULD NOT BE A REOCCURING ISSUE. REPAIR WAS NOT MADE AND CAR IS CURRENTLY PARKED AS CAR MAY CAUSE SERIOUS ACCIDENT IN CITY DRIVING WITH MULTIPLE STOPS AND STARTS.

NHTSA complaint #10734098 — an unverified report by a vehicle owner.

at 130,000 miles Centreville, VA

UNKNOWN OR OTHER

WHILE ACCELERATING, THE ENTIRE CAR SHAKES VIOLENTLY BETWEEN 20-30 MPH. THIS DOES NOT OCCUR AT ANY OTHER SPEED AND IS MORE PRONOUNCE GOING UPHILL THAN DOWN. BROUGHT THE CAR IN AND WAS TOLD IT WAS A BROKEN ENGINE MOUNT. THIS SAME PROBLEM WAS REPAIRED 2 YEARS AGO (JUNE 2013) FOR THE EXACT SAME THING. THIS SHOULD NOT BE A REOCCURING ISSUE. REPAIR WAS NOT MADE AND CAR IS CURRENTLY PARKED AS CAR MAY CAUSE SERIOUS ACCIDENT IN CITY DRIVING WITH MULTIPLE STOPS AND STARTS.

NHTSA complaint #10734098 — an unverified report by a vehicle owner.

at 130,000 miles Centreville, VA

ENGINE

WHILE ACCELERATING, THE ENTIRE CAR SHAKES VIOLENTLY BETWEEN 20-30 MPH. THIS DOES NOT OCCUR AT ANY OTHER SPEED AND IS MORE PRONOUNCE GOING UPHILL THAN DOWN. BROUGHT THE CAR IN AND WAS TOLD IT WAS A BROKEN ENGINE MOUNT. THIS SAME PROBLEM WAS REPAIRED 2 YEARS AGO (JUNE 2013) FOR THE EXACT SAME THING. THIS SHOULD NOT BE A REOCCURING ISSUE. REPAIR WAS NOT MADE AND CAR IS CURRENTLY PARKED AS CAR MAY CAUSE SERIOUS ACCIDENT IN CITY DRIVING WITH MULTIPLE STOPS AND STARTS.

NHTSA complaint #10734098 — an unverified report by a vehicle owner.

at 90,000 miles Atlanta, GA Fire

EXTERIOR LIGHTING:HEADLIGHTS

TL* THE CONTACT OWNS A 2005 BMW 330I. WHILE DRIVING AT NIGHT, THE HEADLIGHTS ILLUMINATED EXTREMELY DIMLY. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT THE REFLECTOR INSIDE THE HEADLIGHT HOUSING MELTED AND CAUSED THE LIGHT TO ILLUMINATE DIMLY. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 90,000...UPDATED 01/21/15 *BF UPDATED 9/11/2017

NHTSA complaint #10667727 — an unverified report by a vehicle owner.

at 123,000 miles Lincoln, NE

EXTERIOR LIGHTING

THE PROJECTOR BOWLS ON MY 2005 E46 330I SHOW SIGNS OF BURNING. THIS PROBLEM SEEMS TO AFFECT ALL E46 MODELS WITH ZKW XENON HEADLIGHTS. THE BURN BOWLS EFFECT THE LIGHT OUTPUT OFTEN RESULTING IN A POORLY LIT VIEW OF THE ROAD AHEAD.

NHTSA complaint #10585083 — an unverified report by a vehicle owner.

at 87,500 miles SAN Francisco, CA

EXTERIOR LIGHTING

PURCHASED THE CAR IN APRIL 2012. NOTICED THAT THE XENON HEADLIGHTS WERE NOT OUTPUTTING AS MUCH LIGHT AS I THOUGHT THEY SHOULD. INSPECTED THE AREA BEHIND THE HEADLIGHTS (THE REFLECTIVE BOWLS) AND DISCOVERED THAT THEY WERE BURNED. UPON RESEARCHING ONLINE, I HAVE FOUND THAT THIS IS A COMMON PROBLEM FOR THE ZKW XENON EQUIPPED BMW 3 SERIES (E46) VEHICLES, AND THE NHTSA HAS MANY COMPLAINTS ABOUT THIS PROBLEM ALREADY. THIS IS A SAFETY DEFECT IN MY MIND. HEADLIGHT REFLECTORS SHOULD NOT BURN FROM THEIR DESIGNED USAGE. THIS WILL COST THOUSANDS OF DOLLARS TO REPLACE THE HEADLIGHT ASSEMBLIES. BMW SHOULD ISSUE A RECALL FOR THIS SERIOUS PROBLEM .

NHTSA complaint #10500716 — an unverified report by a vehicle owner.

at 130,000 miles Wakefield, MN

EXTERIOR LIGHTING

TL* THE CONTACT OWNS A 2005 BMW 330I. THE CONTACT STATED THAT WHILE DRIVING 30 MPH, THE HEADLIGHTS WERE ACTIVATED BUT APPEARED VERY DIM. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THE TECHNICIAN STATED THAT THE HEADLIGHT ASSEMBLY NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 130,000.

NHTSA complaint #10496512 — an unverified report by a vehicle owner.

at 60,000 miles Trujillo Alto, PR

EXTERIOR LIGHTING

ZKW BRAND XENON HEADLIGHTS - THE BACK OF THE PROJECTOR BOWL IS MADE OF PLASTIC (VS. METAL IN THE AL/BOSCH BRAND, ALSO USED BY BMW), WHICH OVER TIME BURNS FROM THE HEAT PUT OUT BY THE HEADLIGHTS. THE BURN TURNS THE PLASTIC FROM WHITE TO BROWN/ORANGE, WHICH SEVERELY REDUCES LIGHT OUTPUT, MAKING NIGHT DRIVING DANGEROUS. THE HEADLIGHT FROM MY CAR IS SO POOR THAT AT NIGHT I CAN SEE THE SHADOW OF MY CAR PRODUCED FROM CARS BEHIND ME. SEVERE TIRE DAMAGE HAS BEEN CAUSED DUE TO POOR LIGHT.

NHTSA complaint #10490437 — an unverified report by a vehicle owner.

at 60,000 miles Trujillo Alto, PR

SUSPENSION

ZKW BRAND XENON HEADLIGHTS - THE BACK OF THE PROJECTOR BOWL IS MADE OF PLASTIC (VS. METAL IN THE AL/BOSCH BRAND, ALSO USED BY BMW), WHICH OVER TIME BURNS FROM THE HEAT PUT OUT BY THE HEADLIGHTS. THE BURN TURNS THE PLASTIC FROM WHITE TO BROWN/ORANGE, WHICH SEVERELY REDUCES LIGHT OUTPUT, MAKING NIGHT DRIVING DANGEROUS. THE HEADLIGHT FROM MY CAR IS SO POOR THAT AT NIGHT I CAN SEE THE SHADOW OF MY CAR PRODUCED FROM CARS BEHIND ME. SEVERE TIRE DAMAGE HAS BEEN CAUSED DUE TO POOR LIGHT.

NHTSA complaint #10490437 — an unverified report by a vehicle owner.

at 69,500 miles Peoria, AZ

EXTERIOR LIGHTING

DASH MOUNTED WARNING LIGHT INDICATED TAIL LIGHT ISSUES. CHECKED THE LIGHT AND ALL THE BULBS WERE FINE BUT THE ENTIRE TAIL LIGHT WAS NOT WORKING. I THEN NOTICED THE THE BROWN WIRE IN THE CONNECTOR HAD MELTED THROUGH THE CASE AND WAS TOUCHING OTHER WIRES IN THE CONNECTOR WHICH CAUSED IT TO SHORT OUT THE ENTIRE LIGHT. THE BROWN WIRE HAS VISIBLE SIGNS OF MELTING. I HAVE SINCE FOUND OUT THAT THIS IS A COMMON PROBLEM WITH MY TYPE BMW AND A RECALL HAS BEEN ISSUED. RIGHT NOW MY VIN NUMBER DOES NOT FALL UNDER THE NOTICE BUT I HAVE NO TAIL LIGHTS.

NHTSA complaint #10437829 — an unverified report by a vehicle owner.

at 69,500 miles Peoria, AZ

ELECTRICAL SYSTEM

DASH MOUNTED WARNING LIGHT INDICATED TAIL LIGHT ISSUES. CHECKED THE LIGHT AND ALL THE BULBS WERE FINE BUT THE ENTIRE TAIL LIGHT WAS NOT WORKING. I THEN NOTICED THE THE BROWN WIRE IN THE CONNECTOR HAD MELTED THROUGH THE CASE AND WAS TOUCHING OTHER WIRES IN THE CONNECTOR WHICH CAUSED IT TO SHORT OUT THE ENTIRE LIGHT. THE BROWN WIRE HAS VISIBLE SIGNS OF MELTING. I HAVE SINCE FOUND OUT THAT THIS IS A COMMON PROBLEM WITH MY TYPE BMW AND A RECALL HAS BEEN ISSUED. RIGHT NOW MY VIN NUMBER DOES NOT FALL UNDER THE NOTICE BUT I HAVE NO TAIL LIGHTS.

NHTSA complaint #10437829 — an unverified report by a vehicle owner.

at 65,000 miles Bellevue, WA

EXTERIOR LIGHTING:TAIL LIGHTS

TL* THE CONTACT OWNS A 2005 BMW 330I. WHILE PARKED, THE CONTACT NOTICED THAT THE EXTERIOR LIGHT WARNING GAUGE WAS ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT REPLACED THE EXTERIOR LIGHTING BULBS BUT THE FAILURE CONTINUED INTERMITTENTLY AND BECAME MORE CONSTANT OVER TIME. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 11V438000 (EXTERIOR LIGHTING:BRAKE LIGHTS). THE MANUFACTURER WAS CONTACTED AND STATED THAT THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 65,000. UPDATED 11/28/11 *BF THE CONSUMER STATED BOTH REAR LAMPS STOPPED FUNCTIONING, INCLUDING THE TAIL LIGHTS AND TURN SIGNALS. UPDATED 11/30/11

NHTSA complaint #10435028 — an unverified report by a vehicle owner.

East Brunswick, NJ

EXTERIOR LIGHTING

REAR TAILLIGHTS INTERMITTENTLY WORK. NOTICED THAT THE REAR CONNECTORS, SPECIFICALLY THE GROUNDING WIRE WAS MELTED. THE TURN SIGNALS WILL INTERMITTENTLY NOT TURN ON.

NHTSA complaint #10434005 — an unverified report by a vehicle owner.

East Brunswick, NJ

ELECTRICAL SYSTEM

REAR TAILLIGHTS INTERMITTENTLY WORK. NOTICED THAT THE REAR CONNECTORS, SPECIFICALLY THE GROUNDING WIRE WAS MELTED. THE TURN SIGNALS WILL INTERMITTENTLY NOT TURN ON.

NHTSA complaint #10434005 — an unverified report by a vehicle owner.

at 85,000 miles Kingwood, TX Fire

EXTERIOR LIGHTING

TL* THE CONTACT OWNS A 2005 BMW 330I. WHILE DRIVING APPROXIMATELY 30 MPH, THE REAR TAIL LIGHT ASSEMBLY WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE REAR TAIL LIGHT CONNECTING WIRES WERE MELTED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTICS. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 11V438000 (EXTERIOR LIGHTING:TAIL LIGHTS) BUT WAS ADVISED BY THE MANUFACTURER THAT THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 85,000.

NHTSA complaint #10433162 — an unverified report by a vehicle owner.