FaultScore

FaultScore report

1991 Chevrolet Blazer problems

Owners have filed 267 complaints about the 1991 Chevrolet Blazer with NHTSA between 1995 and 2021. The largest single group is the brakes.

Not graded

Too few complaints, or too short a model run, to compare fairly.

How this is worked out

The numbers

267

Complaints

36

Crashes reported

17

Fires reported

12

Injuries reported

110,000 mi

Median mileage at failure

Half of reported failures happened before this

0%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

How 1991 compares with every other Chevrolet Blazer

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 1991 Chevrolet Blazer

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Brakes 135 50.6%

27 crashes, 0 fires · median 79,000 mi

Seat Belts 28 10.5%

2 crashes, 0 fires

0 crashes, 8 fires · median 110,000 mi

0 crashes, 9 fires

4 crashes, 0 fires

Transmission & Drivetrain 9 3.4%
Fuel & Propulsion 8 3.0%
Seats 7 2.6%

2 crashes, 0 fires

Tires 6 2.2%

Median failure at 228,580 miles

Wheels 5 1.9%
Suspension 5 1.9%
Body & Structure 5 1.9%

Median failure at 80,000 miles

Steering 5 1.9%
Windows, Mirrors & Wipers 4 1.5%

1 crashes, 0 fires · median 140,000 mi

Other & Unspecified 2 0.7%
Equipment & Accessories 2 0.7%
Lights 1 0.4%
Airbags 1 0.4%

Exactly what failed

NHTSA files every complaint against a named sub-assembly, not just a system. This is the difference between knowing it was "the engine" and knowing which part of it — the list to hand a mechanic.

Antilock/Traction Control/Electronic Limited Slip 114 69.9%
Buckle Assembly 17 10.4%
Gasoline 10 6.1%
Retractor 5 3.1%
Foundation Components 5 3.1%
Interior/Under Dash 4 2.5%
Lugs/Nuts/Bolts/Studs 4 2.5%
Master Cylinder 4 2.5%

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

75,000 – 99,999 miles 2 40.0%
100,000 – 149,999 miles 2 40.0%
150,000+ miles 1 20.0%

NHTSA crash tests

The agency crash-tested this model year itself. These are its own photographs and star ratings.

These stars come from the pre-2011 crash test programme. NHTSA rebuilt the programme for the 2011 model year and states that ratings either side of that change are not comparable — so do not read these against a 2011-or-newer car's stars.

Configuration Overall Front Side Rollover
1991 Chevrolet S-10 Blazer 4-DR. 4x4
1991 Chevrolet S-10 Blazer 2-DR. 4x4

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Jan 1995 peak 15 Nov 2021

NHTSA investigations into the 1991 Chevrolet Blazer

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

EA95031 Opened 31 Oct 1995 Closed 31 Jul 1996 SEAT BELTS:REAR/OTHER

REAR SEAT BELT FAILURE

COMPLAINTS INDICATE THAT THE REAR SEATBELT BUCKLES DO NOT WORK, WHICH PREVENTS USAGE OF THE BELTS.

EA94038 Opened 31 Oct 1994 Closed 28 Feb 2000 SERVICE BRAKES, HYDRAULIC

ABS BRAKING SYSTEM

THIS INVESTIGATION RESULTED IN A SAFETY RECALL, 99V-193, AND A SERVICE CAMPAIGN, 99I-006.

EA94029 Opened 29 Jul 1994 Closed 31 Jul 1996 ENGINE AND ENGINE COOLING

ENGINE COMPARTMENT FIRES

AN ALLEGED MALFUNCTION IN THE ATLERNATOR RESULTING IN ENGINE COMPARTMET FIRES.

PE94046 Opened 17 Jun 1994 Closed 31 Oct 1994 SERVICE BRAKES, HYDRAULIC

ABS BRAKING SYSTEM FAILS

EA92015 Opened 22 May 1992 Closed 28 May 1993 VEHICLE SPEED CONTROL:LINKAGES

HIGH IDLE FLARE

PE92001 Opened 7 Jan 1992 Closed 22 May 1992 VEHICLE SPEED CONTROL:LINKAGES

HIGH IDLE FLARE

EA91028 Opened 10 Jun 1991 Closed 30 Jun 1992 SERVICE BRAKES, HYDRAULIC

BRAKE FAILURE

===

PE91052 Opened 22 Feb 1991 Closed 10 Jun 1991 SERVICE BRAKES, HYDRAULIC

BRAKE FAILURE

Recalls on the 1991 Chevrolet Blazer

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

Canada — Transport Canada

Canada runs its own recall programme, and its campaigns do not always mirror the American ones.

Recall 1999135 72,445 units in Canada

Brakes

Certain four wheel drive vehicles may experience increased stopping distances during ABS stops while in the two-wheel drive mode. A switch can erroneously signal the ABS system that the vehicle is in four-wheel drive when the vehicle is actually in two wheel drive. Correction: Dealers will replace the switch on affected vehicles.

Recall 1996117 7,473 units in Canada

Seats And Restraints

NOTE: 4-DOOR VEHICLES ONLY. THESE VEHICLES MAY EXHIBIT A CONDITION WHEREBY A REAR SEAT BELT BUCKLE RELEASE BUTTON CAN STICK IN THE UNLATCHED (DOWN) POSITION UNDER CERTAIN CONDITIONS. THE LATCH COVER CAN MOVE OUT OF POSITION RELATIVE TO THE LATCH MECHANISM AND BECOME PARTIALLY DISASSEMBLED. THIS CAN CREATE AN INTERFERENCE WITH THE LATCH RELEASE BUTTON AND WHEN IT DOES, THE SEAT BELT BUCKLE CANNOT BE LATCHED. CORRECTION: THE THREE REAR SEAT BELT BUCKLES WILL BE REPLACED.

Recall 1991097 8,302 units in Canada

Fuel System

NOTE: 4-DOOR VEHICLES. THESE VEHICLES DO NOT COMPLY WITH C.M.V.S.S. 301 - FUEL SYSTEM INTEGRITY. - FUEL TANK SENDER SEAL MAY BE OUT OF POSITION. CORRECTION: VEHICLES WILL BE INSPECTED AND DISPLACED FUEL TANK SENDER SEALS WILL BE REPLACED.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

at 110,000 miles Cincinnati, OH Fire

ELECTRICAL SYSTEM:WIRING

A FIRE STARTED WHILE THE CONSUMER WAS DRIVING AT 26 MPH. THE DEFROSTING COIL IN THE REAR WINDOW STARTED THE FIRE, PER THE FIRE DEPARTMENT. THE ENTIRE VEHICLE'S REAR WAS DESTROYED. NO INJURIES REPORTED.

NHTSA complaint #10103237 — an unverified report by a vehicle owner.

Amherst, MA Fire

ENGINE AND ENGINE COOLING:ENGINE

WHILE DRIVING, THE ENGINE FAILED AND THEN CAUGHT ON FIRE.

NHTSA complaint #10019804 — an unverified report by a vehicle owner.

Lorain, OH Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

WHILE THE CONSUMER WAS TRAVELING THE VEHICLE START SMOKING, CONSUMER THEN PULLED OVER AND THEN THE VEHICLE BECAME ENGULFED IN FLAMES.(OHIO TRAFFIC CRASH REPORT 10-89-298)

NHTSA complaint #567658 — an unverified report by a vehicle owner.

Danbury, CT Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

WITH ENGINE RUNNING, CONSUMER HEARD AN EXPLOSIVE TYPE NOISE, THEN NOTICED THAT THE ENGINE COMPARTMENT WAS IN FLAMES, POSSIBLE ENGINE FAILURE.

NHTSA complaint #563995 — an unverified report by a vehicle owner.

Fulton, MO Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

A FIRE STARTED IN ENGINE COMPARTMENT WHILE DRIVING 20-25 MPH. MANUFACTURER WAS NOTIFIED. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.

NHTSA complaint #8007317 — an unverified report by a vehicle owner.

Danbury, CT Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

WITH ENGINE RUNNING, CONSUMER HEARD AN EXPLOSIVE TYPE NOISE, THEN NOTICED THAT THE ENGINE COMPARTMENT WAS IN FLAMES, POSSIBLE ENGINE FAILURE.

NHTSA complaint #563995 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

Windsor, FM

TIRES

idk

NHTSA complaint #11440683 — an unverified report by a vehicle owner.

at 228,580 miles Cedarpines Park, CA

TIRES

NEW SET OF TIRES (4) INSTALLED APROX. 1 MONTH AGO. THE LEFT REAR BLEW OUT THE SIDEWALL. BLOWOUT OCCURRED AT FREEWAY SPEED APROX 70 MPH. DROVE APROX. 1/4 MILE TO GET OFF ROADWAY. OUTSIDE TIRE SIDEWALL SEPARATED AT TREAD 100% AROUND THE RADIUS (TIRES INSTALLED W/RAISED LETTERING TO INSIDE). TIRE: (COOPER) MASTERCRAFT COURSER A/T P23575R15.

NHTSA complaint #10153753 — an unverified report by a vehicle owner.

at 110,000 miles Cincinnati, OH Fire

ELECTRICAL SYSTEM:WIRING

A FIRE STARTED WHILE THE CONSUMER WAS DRIVING AT 26 MPH. THE DEFROSTING COIL IN THE REAR WINDOW STARTED THE FIRE, PER THE FIRE DEPARTMENT. THE ENTIRE VEHICLE'S REAR WAS DESTROYED. NO INJURIES REPORTED.

NHTSA complaint #10103237 — an unverified report by a vehicle owner.

Grantsville, WV

ENGINE AND ENGINE COOLING:ENGINE

CONSUMER BELIEVED SHE GOT RIPPED OFF AT A GARAGE WHEN SHE GOT HER SPARK PLUG REPLACED. (NAR) *PH

NHTSA complaint #10065213 — an unverified report by a vehicle owner.

at 80,000 miles Littleton, CO

STRUCTURE

I'M THE ORIGINAL OWNER OF A 1991 CHEV. S-10 BLAZER WHOM HAS LIVED AT THE SAME ADDRESS SINCE BEFORE THE PURCHASE OF THE VEHICLE. I HAVE NEVER RECEIVED ANY RECALL INFORMATION ON THIS VEHICLE SINCE THE PURCHASE OF IT. THE PAINT HAS BEEN WASHING OFF OF THE VEHICLE, IT LEAVES THE PRIMER. THE PAINT IS SEPARATING FROM THE PRIMER. I HAVE BEEN TOLD THERE WAS A RECALL ON THIS YEAR OF VEHICLES BY GM FOR THIS PROBLEM. I WAS NEVER NOTIFIED OF THIS OR ANY RECALL ON IT. WHAT CAN BE DONE ABOUT THIS IF ANY THING? THANK YOU, [XXX] . *AK INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA complaint #10081060 — an unverified report by a vehicle owner.

Ottumwa, IA

TIRES:TEMPORARY/EMERGENCY SPARE TIRE

ON THE 1991 CHEVROLET S-10 BLAZER THE SPARE TIRE IS STORED IN REAR HATCH ON DRIVERS SIDE AND BLOCKS THE BLIND SPOT ON DRIVER'S SIDE MAKING IT HARD TO SWITCH LANE AND ENTER HIGHWAYS.

NHTSA complaint #10073034 — an unverified report by a vehicle owner.

Akron, OH

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

CONSUMER HAD TO REPLACE THE FUEL PUMP THREE TIMES, AND THE GAS TANK TWICE. CONSUMER NEVER RECEIVED ANY RECALL. CURRENTLY, SHE WAS TOLD TO REPLACE THE FUEL PUMP LINES AGAIN.

NHTSA complaint #10072246 — an unverified report by a vehicle owner.

Akron, OH

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

CONSUMER HAD TO REPLACE THE FUEL PUMP THREE TIMES, AND THE GAS TANK TWICE. CONSUMER NEVER RECEIVED ANY RECALL. CURRENTLY, SHE WAS TOLD TO REPLACE THE FUEL PUMP LINES AGAIN.

NHTSA complaint #10072246 — an unverified report by a vehicle owner.

at 140,000 miles Tucson, AZ

VISIBILITY:WINDSHIELD WIPER/WASHER

THE WINDSHIELD WIPERS BECOME INOPERABLE AND RESULTED IN POOR VISIBILITY. THE DEALER INDICATED THE THE VEHICLES WIPER WERE NOT RECALLED.

NHTSA complaint #10057342 — an unverified report by a vehicle owner.

LOS Angeles, CA

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

CONSUMER WAS HAVING FUEL INJECTION SYSTEM PROBLEMS. FUEL WAS BEING DUMPED INTO THE ENGINE. CONSUMER HAS TAKEN VEHICLE TO THE DEALER TWICE AND THEY COULD NOT FIX IT. WHEN THIS HAPPENED VEHICLE JERKED AND BLACK SMOKE CAME FROM THE BACK. THEN, VEHICLE WILL NOT RUN. ALSO, CONSUMER WAS EXPERIENCING BRAKING PROBLEMS. BRAKE PEDAL SOMETIMES WENT ALL THE WAY TO THE FLOOR BEFORE IT STOPPED. THIS MADE HER FEEL VERY UNCOMFORTABLE.

NHTSA complaint #10037915 — an unverified report by a vehicle owner.

LOS Angeles, CA

SERVICE BRAKES, HYDRAULIC

CONSUMER WAS HAVING FUEL INJECTION SYSTEM PROBLEMS. FUEL WAS BEING DUMPED INTO THE ENGINE. CONSUMER HAS TAKEN VEHICLE TO THE DEALER TWICE AND THEY COULD NOT FIX IT. WHEN THIS HAPPENED VEHICLE JERKED AND BLACK SMOKE CAME FROM THE BACK. THEN, VEHICLE WILL NOT RUN. ALSO, CONSUMER WAS EXPERIENCING BRAKING PROBLEMS. BRAKE PEDAL SOMETIMES WENT ALL THE WAY TO THE FLOOR BEFORE IT STOPPED. THIS MADE HER FEEL VERY UNCOMFORTABLE.

NHTSA complaint #10037915 — an unverified report by a vehicle owner.

at 79,000 miles Fenton, MI

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

WHILE BRAKING AND WITHOUT WARNING, THE ABS FAILED, WHICH CAUSED THE VEHICLE TO EXPERIENCE EXTENDED STOPPING DISTANCE. THE DEALER WAS NOTIFIED. *AK CONSUMER: MATHEW SCHILLING *SCC

NHTSA complaint #10029713 — an unverified report by a vehicle owner.

Amherst, MA

ELECTRICAL SYSTEM

A FIRE STARTED UNDER THE HOOD WHILE DRIVING AT 60MPH. VEHICLE WAS TOWED TO REPAIR SHOP. CAUSE WAS NOT DETERMINED AT THIS TIME. MANUFACTURER AND DEALER WERE NOTIFIED. PLEASE PROVIDE ANY FURTHER INFORMATION.

NHTSA complaint #10021946 — an unverified report by a vehicle owner.

Amherst, MA Fire

ENGINE AND ENGINE COOLING:ENGINE

WHILE DRIVING, THE ENGINE FAILED AND THEN CAUGHT ON FIRE.

NHTSA complaint #10019804 — an unverified report by a vehicle owner.

Mentor, MO

STEERING: STEERING WHEEL/HANDLE BAR

CONSUMER STATES WHILE STEERING WHEEL IS LOCK IN POSITION STEERING WHEEL IS ABLE TO MOVE UP AND DOWN AND LEFT TO RIGHT. PLEASE PROVIDE FURTHER INFORMATION. PH

NHTSA complaint #8023967 — an unverified report by a vehicle owner.

Martinsville, VA

SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT

THE CONSUMER TOOK THE VEHICLE IN FOR INSPECTION. AND THE TECHNCIAN NOTICED THAT THE LOWER BALL JOINT WAS GONE. THE DEALERSHIP IS AWARE OF THE PROBLEM.. TS

NHTSA complaint #8021947 — an unverified report by a vehicle owner.

Lorain, OH Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

WHILE THE CONSUMER WAS TRAVELING THE VEHICLE START SMOKING, CONSUMER THEN PULLED OVER AND THEN THE VEHICLE BECAME ENGULFED IN FLAMES.(OHIO TRAFFIC CRASH REPORT 10-89-298)

NHTSA complaint #567658 — an unverified report by a vehicle owner.

Conway, AR

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

WHEN BRAKING BRAKE PEDAL GOES TO THE FLOOR, AND BRAKE LIGHT ILLUMINATES. PLESE PROVIDE ANY FURTHER INFORMATION.

NHTSA complaint #8016348 — an unverified report by a vehicle owner.

Geneva, OH

WHEELS:LUGS/NUTS/BOLTS/STUDS

ALL FIVE LUG NUTS ON THE LEFT FRONT WHELL CAME OFF DAMAGING THE FENDER WELL, NONE OF THE FIVE LUGS WERE STRIPPED OR BROKEN, THE LUG NUT ON THE REMAINING THREE WHEELS WERE FOUND TO BE LOOSE (OHIO TRAFFIC CRASH REPORT#10-89-365). NLM

NHTSA complaint #563966 — an unverified report by a vehicle owner.

Danbury, CT Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

WITH ENGINE RUNNING, CONSUMER HEARD AN EXPLOSIVE TYPE NOISE, THEN NOTICED THAT THE ENGINE COMPARTMENT WAS IN FLAMES, POSSIBLE ENGINE FAILURE.

NHTSA complaint #563995 — an unverified report by a vehicle owner.

Monroe, WI

STRUCTURE

THE VEHICLE FLIPPED OVER AND ROLLED WHEN THE DRIVER TRIED TO AVOID HITTING A DEER. (KNOKE & INGEBRITSEN LAW OFFICES ATTORNEY FOR CLIENT)

NHTSA complaint #563594 — an unverified report by a vehicle owner.

Portola, CA

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

CONSUMER RECEIVED A RECALL NOTICE ON BRAKE SYSTEM, HOWEVER SINCE BRAKES WERE SERVICED, BRAKE LIGHT AND ANTI LOCK SYSTEM LIGHT HAS ILLUMINATED ON DASHBOARD. DEALER STATED THERE WAS NOTHING WRONG WITH BRAKES. *AK

NHTSA complaint #8009468 — an unverified report by a vehicle owner.

Fulton, MO Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

A FIRE STARTED IN ENGINE COMPARTMENT WHILE DRIVING 20-25 MPH. MANUFACTURER WAS NOTIFIED. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.

NHTSA complaint #8007317 — an unverified report by a vehicle owner.

Plainfield, NJ

POWER TRAIN:AXLE ASSEMBLY

WHILE DRIVING OUT OF PARKING LOT FRONT LEFT AXLE BROKE, CAUSING WHEEL TO DISCONNECT FROM VEHICLE. MANUFACTURER WAS NOTIFIED. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.

NHTSA complaint #8007005 — an unverified report by a vehicle owner.

Danbury, CT Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

WITH ENGINE RUNNING, CONSUMER HEARD AN EXPLOSIVE TYPE NOISE, THEN NOTICED THAT THE ENGINE COMPARTMENT WAS IN FLAMES, POSSIBLE ENGINE FAILURE.

NHTSA complaint #563995 — an unverified report by a vehicle owner.