156 of the
4,906 complaints filed about the Chevrolet Colorado
are about the body and structure —
3% of everything owners reported.
The worst model year for it is 2004.
The contact owns a 2024 Chevrolet Colorado. The contact stated that while operating the vehicle, there was a grinding sound coming from the front of the vehicle while turning in either direction. Upon inspection, the contact discovered that the front driver's side wheel well plastic cover was unsecured and had fallen and was rubbing on the front driver’s side tire while turning. The vehicle was taken to the local dealer, who was unable to determine the cause of the failure. The vehicle was not repaired. The contact stated that there was a rattling sound coming from the vehicle. Upon inspection, the contact discovered that the driver’s- and passenger-side step rail bolts were missing or loose, leaving the step rails unsecured. The contact replaced the bolts. The manufacturer and local dealer were notified of the failure, but no assistance was offered. The failure mileage was 10,000.
NHTSA complaint #11731573 — an unverified report by a vehicle owner.
The contact owns a 2024 Chevrolet Colorado. The contact stated that the roof of the vehicle had several dents. The contact became aware that several similar vehicles had the same dents to the roof. The contact referenced NHTSA ID Number: 11014388 (STRUCTURE) as the cause for the failure; however, the VIN was not included. The dealer was notified of the issue. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 72,000.
NHTSA complaint #11721483 — an unverified report by a vehicle owner.
My 2025 Chevrolet Colorado continues to experience roof denting caused by the vehicle’s structural weakness in the roof panel when exposed to normal car-wash air dryers. This problem began in 2023 with my previous model year Colorado, and it has carried into the 2025 model despite GM having issued an internal service advisory in 2023 describing the need to install additional roof braces to prevent this exact failure. GM acknowledged the issue two years ago but did not incorporate the recommended reinforcement into manufacturing. As a result, even routine exposure to the forced air from automated car-wash dryers causes the roof to bend inward. I have had this inspected multiple times, and the root cause has been consistently identified as inadequate roof support. The problem has not been corrected at the design or production level, and dealerships are not taking further action. The roof denting raises concerns about structural rigidity, potential weakening over time, and whether the roof would perform correctly in rollover or impact scenarios. This is an ongoing defect affecting normal use of the vehicle, with no resolution provided by GM despite documented awareness since 2023.
NHTSA complaint #11704600 — an unverified report by a vehicle owner.
The contact owns a 2008 Chevrolet Colorado. The contact stated that while the vehicle was at an independent mechanic for a service appointment, the contact was informed that the sub frame underneath the vehicle was paper thin due to corrosion. The vehicle was not repaired. In addition, the contact was informed that the independent mechanic had four similar vehicles in the yard with the same failure. The contact stated that the vehicle was recently purchased. The vehicle was not repaired. The manufacturer was made aware of the failure, but no assistance was provided. The contact was advised to contact the NHTSA Hotline to report the failure. The failure mileage was approximately 119,000.
NHTSA complaint #11701207 — an unverified report by a vehicle owner.
Bought a 2024 Chevy Colorado in Dec 2024. Going through a car wash, the air blower put dent in top of the truck. Found out there is a technical service bulletin 23-NA-209 where Chevy admits there is structural issue with bracing of the roof. The TSB also shows where five additional braces are to be added to the roof to give structural integrity. Worried about safety of truck should there be a rollover.
NHTSA complaint #11699253 — an unverified report by a vehicle owner.
The contact owns a 2005 Chevrolet Colorado. The contact stated that while driving at an undisclosed speed, there was a loud banging sound coming from the rear of the vehicle. Upon inspection, the contact discovered that the side frame of the vehicle was fractured. The dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 130,000
NHTSA complaint #11686005 — an unverified report by a vehicle owner.
After the ignition was turned off, unable to remove the ignition key. Restarting the vehicle and rocking the gear shifter back and forth and rotating the steering wheel enables the key to be finally removed.
NHTSA complaint #11673055 — an unverified report by a vehicle owner.
The contact owns a 2023 Chevrolet Colorado. The contact stated that while driving through a carwash, the roof suddenly became concaved. Upon leaving the carwash the roof suddenly made a loud pop and returned to the normal position. No warning lights were illuminated. The vehicle was taken to the dealer, who diagnosed a structural failure with the roof. The vehicle was not repaired. The manufacturer was notified of the failure, a case was opened, and the contact was referred to the NHTSA hotline for assistance. The failure mileage was 10.
NHTSA complaint #11664627 — an unverified report by a vehicle owner.
roof caves in going through car wash due to thin roof panel general motors issued a technical service bullitin for it the fix did not work the roof dented again directly afterwards i have an open case with GM for it they are attempting to come up with a fix for it but nothing yet this has been going on for 10 months now and now i am hearing they will do nothing about it until the NHTSA issues a recall i believe this could be a serious safety issue in a roll over accident the roof structure is inadequate
NHTSA complaint #11633431 — an unverified report by a vehicle owner.
The contact owns a 2024 Chevrolet Colorado. The contact stated that while the vehicle was parked, the contact heard a loud banging sound coming from the roof. The contact became aware that the headliner was fractured. The contract stated that the cause of the failure recurred while at the local car wash. The contact stated the headliner inadvertently popped back into place The dealer was contacted. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and referred the contact to the NHSTA Hotline for assistance. The approximate failure mileage was 3,080.
NHTSA complaint #11626644 — an unverified report by a vehicle owner.
What component or system failed or malfunctioned, and is it available for inspection upon request? Water intrusion to the cab of the truck has structural failure in the roof causing it to leak inside the cab. Leak runs into dash and out of ignition causing electrical issues in the dash and ignition, along with pooling on the floorboards causing rusting; runs into the rear 3rd brake light and rear headliner causing electrical concerns to the rear brake light not alerting of braking and leaks into rear seats causing rusting under the seats where the seats can fall through the floorboards. How was your safety or the safety of others put at risk? rear brake light failure to alert surrounding drivers of braking. Possible electrocution in starting the vehicle with water in the ignition and dash; possible passenger/driver being dropped through the floorboards while driving. Has the problem been reproduced or confirmed by a dealer or independent service center? unknown Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? I have had it looked at by mechanics and told it was a body issue and needed to go to a body shop, not the dealership. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? No
NHTSA complaint #11621340 — an unverified report by a vehicle owner.
The contact owns a 2009 Chevrolet Colorado. The contact stated while the vehicle was being serviced, the mechanic became aware that the entire subframe was extremely rusted and notified the contact. Additionally, the leaf spring on the driver’s side was also extremely rusted. The subframe was not replaced, and the vehicle was not repaired. The manufacturer was made aware of the failure and determined that the VIN was not included in a recall. The failure mileage was approximately 88,000.
NHTSA complaint #11553952 — an unverified report by a vehicle owner.
The contact owns a 2009 Chevrolet Colorado. The contact stated while the vehicle was being serviced, the mechanic became aware that the entire subframe was extremely rusted and notified the contact. Additionally, the leaf spring on the driver’s side was also extremely rusted. The subframe was not replaced, and the vehicle was not repaired. The manufacturer was made aware of the failure and determined that the VIN was not included in a recall. The failure mileage was approximately 88,000.
NHTSA complaint #11553952 — an unverified report by a vehicle owner.
The body is defective in keeping water out of the cab. Water intrusion into cab causing moisture build-up and damaging interior and electrical components. My safety is at risk due to the electrical components in the cab that run the vehicle could cause electrocution or cause the vehicle to fail while in use. No they have not reproduced the problem. Yes, GM Collision center and service center (three separate times) have seen the vehicle and the video of the leak. I informed them of the TSB5396 of the known manufacturer defect issue. No warning, problem was first noticed in May 2023. I found my interior completely soaked one morning. I have waterproof marathon seat covers and they are soaked thru to the seats. Checked all windows to make sure they were up and the door seals were shut, everything was closed. Assumed that it was a fluke, followed up by checking the next morning and found the headliner dripping along with a soaked interior again. With the electrical seats and all the electronics in the dash I am concerned about that much water and moisture being in the cab might electrocute me or cause malfunction while driving. Besides the fact that moisture causes rust, mold and mildew that are dangerous to your health to breathe in.
NHTSA complaint #11523597 — an unverified report by a vehicle owner.
Rear leaf spring mounts and frame rusting through causing a safety hazard. Chevrolet doesn't offer a repair part nor does the aftermarket. The internet is ripe with other owners experiencing this or similar issues. The consumer stated there is frame corrosion specifically rear frame shackle mounts and lateral supports. The contact believes that the failure comes from the frame being made with the wrong metal thickness or metal that is not rust-proof. The vehicle was taken to a specialty shop to weld the frame, but the contact believes that is not the best way to fix the issue.
NHTSA complaint #11513576 — an unverified report by a vehicle owner.
The contact owns a 2012 Chevrolet Colorado. The contact stated that while inspecting the vehicle, it was discovered that the driver’s side subframe had fractured due to rust and corrosion. The contact indicated that the fracture was located by the bed of the truck and the cabin of the vehicle. The vehicle was inspected by a welder who advised that the damaged was too severe to repair and that the subframe needed to be replaced. The manufacturer and local dealer were notified of the failure, but no assistance was offered. The failure mileage was 157,000.
NHTSA complaint #11496703 — an unverified report by a vehicle owner.