FaultScore

2005 Chevrolet Silverado 1500 fuel system problems

16 of the 643 complaints about the 2005 Chevrolet Silverado 1500 are about the fuel system — 2% of everything reported for this model year. Half of the failures with a mileage on record happened before 64,000 miles.

A

16

Complaints

0

Crashes

1

Fires

0

Injuries

Exactly what failed

Fuel System, Gasoline 9 56.3%
Fuel/Propulsion System 4 25.0%
Fuel System, Other 3 18.8%

Fuel & Propulsion across every Chevrolet Silverado 1500 year

1997 58 8.1%
1998 12 1.7%
1999 29 4.0%
2000 41 5.7%
2001 65 9.1%
2002 20 2.8%
2003 30 4.2%
2004 21 2.9%
2005 16 2.2%
2006 18 2.5%
2007 19 2.6%
2008 24 3.3%
2009 15 2.1%
2011 11 1.5%
2014 34 4.7%
2015 30 4.2%
2016 27 3.8%
2017 32 4.5%
2018 19 2.6%
2019 37 5.2%
2020 38 5.3%
2021 27 3.8%
2022 39 5.4%
2023 33 4.6%
2024 23 3.2%

What owners said

Filed with NHTSA, in their own words.

Mathias, WV

FUEL/PROPULSION SYSTEM

I have had brakes fail twice because of corroded brake lines now one of my fuel lines ruptured because of corrosion I have been told by mechanics that corroded failing lines is a common issue on Silverado's

NHTSA complaint #11487598 — an unverified report by a vehicle owner.

Wilmington, DE

FUEL/PROPULSION SYSTEM

code po446 will not go away it is costing me a fortune to fix now i cant get it through inspection in delaware i dont have the funds to get a new vehicle

NHTSA complaint #11470058 — an unverified report by a vehicle owner.

at 58,000 miles Mosinee, WI

FUEL SYSTEM, GASOLINE

The contact owns a 2005 Chevrolet Silverado 1500. The contact stated while driving at various speeds, the vehicle started to leak fuel and the brake line would leak causing the brakes to lose power whenever the brake pedal was depressed. The contact also stated that the fuel tank strap fractured due to rust causing the fuel tank to detach from the vehicle. The contact stated that the rear leaf spring fractured due to rust as well. The contact also stated that the entire sub-frame of the vehicle was rusted causing pieces of metal to fall off from the frame while driving. The brake warning light was illuminated. The vehicle was taken to an independent mechanic to be diagnosed. The contact was informed that the brake lines, fuel lines, the rear leaf shackle, and the fuel tank needed to be replaced. The vehicle was repaired. The manufacturer had not been informed of the failure. The failure mileage was approximately 58,000.

NHTSA complaint #11422995 — an unverified report by a vehicle owner.

at 100,000 miles Alpena, MI

FUEL/PROPULSION SYSTEM

THE REAR GAS TANK STRAP HAS RUSTED THROUGH AND BROKE FREE WHILE DRIVING DOWN THE HIGHWAY CAUSING RISK OF DRAGGING WHICH MAY RESULT IN FIRE/EXPLOSION. THIS CAUSED THE GAS TANK TO HANG DOWN ALMOST MAKING CONTACT WITH THE HIGHWAY. THE BROKEN STRAP IS ALSO BANGING AGAINST THE LOWERED TANK CAUSING RISK OF PUNCTURE.

NHTSA complaint #11014038 — an unverified report by a vehicle owner.

Williamsburg, KS

FUEL SYSTEM, GASOLINE

WHILE SLOWING DOWN AND LETTING OFF THE GAS WHILE MAKING A TURN THE TRUCK STARTED SPEEDING BACK UP, BRAKING DID STOP THE TRUCK AND NO REVVING OCCURRED. AFTER BREAKING TO A COMPLETE STOP AND LETTING OF THE GAS THE TRUCK WOULD START MOVING FORWARD AS IF THE GAS IS BEING APPLIED-SPEEDING UP GRADUALLY. PUT THE TRUCK IN REVERSE AND SAME THING HAPPENED. TURNED TRUCK OFF AND BACK ON THE PROBLEM DID NOT PERSIST.

NHTSA complaint #10667657 — an unverified report by a vehicle owner.

at 70,000 miles Houston, TX

FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 2005 SILVERADO 1500. THE CONTACT STATED THAT WHEN THE FUEL GAUGE DISPLAYED A QUARTER OF A TANK OF FUEL, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS A CERTIFIED MECHANIC WHO DISCOVERED THAT THE FUEL TANK WAS EMPTY AND USED A FUEL CLEANER TREATMENT. HOWEVER, THE FAILURE RECURRED. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 70,000.

NHTSA complaint #10639065 — an unverified report by a vehicle owner.

at 74,151 miles NEW Durham, NH

FUEL SYSTEM, GASOLINE

THE REAR BRAKE LINE BURST WHILE DRIVING IN A PARKING LOT RESULTING IN A LOSS OF BRAKING. THE MECHANIC SHOWED ME WHERE IT BROKE AND IT APPEARED TO BE DUE TO CORROSION OF THE LINE. IT ALSO LOOKED LIKE THE FUEL LINE WAS SHOWING SIMILAR CORROSION.

NHTSA complaint #10532792 — an unverified report by a vehicle owner.

at 92,000 miles Wilton, ME

FUEL/PROPULSION SYSTEM

THE BRAKE LINES ,FUEL LINES AND THE FRAME CROSSMEMBERS ARE ALL SEVERELY RUSTED. IT JUST IS A MATTER OF TIME BEFORE I LOOSE MY BRAKES, GO UP IN FLAMES OR DROP MY GAS TANK ONTO THE HIGHWAY. THE BODY ON THIS TRUCK IS NOT TOO BAD. IT HAS 92,000 MILES ON IT, AND IT IS CLEANED QUITE OFTEN. THE UNDERCARRIAGE IS RUSTED VERY BADLY. I EXPECTED MORE FROM SOMETHING THAT COSTS SO MUCH. CANT AFFORD A NEW ONE AND IF I COULD IT WOULDN'T BE A GM. HAVE ALWAYS OWNED GM IN THE PAST.

NHTSA complaint #10483724 — an unverified report by a vehicle owner.

at 97,864 miles Concord, NH

FUEL SYSTEM, GASOLINE

I HAVE 2005 CHEVY 1500 EXT CAB AND WHEN I GO TO FILL THE GAS THE PUMP JUST STOPS ON ME. I TRIED HOLDING IT HALF WAY EVERYTHING IT JUST KEEPS STOPPING. I HAVE HEARD OF OTHERS WITH THIS PROBLEM WITH THE SAME TRUCK SO I JUST WANTED TO LET YOU KNOW.

NHTSA complaint #10352479 — an unverified report by a vehicle owner.

at 50,000 miles Plymouth, MA

FUEL SYSTEM, GASOLINE

I HAD TO REPLACE THE CANNISTOR EVAPORATION SOLENOID BECAUSE OF REPEATED CHECK ENGINE SENSOR. THIS COST ME $330. THE MECHANIC TOLD ME THIS IS A RETROFIT PART THAT CHEVY HAS COME UP WITH WHICH TELLS ME THAT CHEVY IS FULLY AWARE OF THIS VERY COMMON PROBLEM WITH THIS TRUCK. I KNOW OF 4 OTHER PEOPLE WHO HAVE THE SAME TRUCK AND THE SAME PROBLEM. I WANT CHEVY TO REIMBURSE ME FOR THIS REPAIR.

NHTSA complaint #10291780 — an unverified report by a vehicle owner.

at 57,000 miles Shichshinny, PA

FUEL SYSTEM, OTHER

THE EVAPORATED CANISTER WENT BAD. THE MECHANIC SAID NORMALLY THIS SHOULD NEVER GO BAD. 1 WEEK LATER THE SPEEDOMETER FAILS. THE COST TO REPAIR THE CANISTER WAS 290.00.

NHTSA complaint #10265411 — an unverified report by a vehicle owner.

at 37,562 miles West Warwick, RI

FUEL SYSTEM, OTHER

I HAVE A 2005 CHEVY SILVERADO WITH 38,000 MILES ON IT. THE SOLENOID EVAP VENT WENT AN IT COST ME 171.00 DOLLARS TO REPLACE. TURNS OUT THAT THEY MODIFIED THIS PART BECAUSE THE ENGINE LIGHT CAME ON. I DID A SEARCH ON THE INTERNET AN IT TURNS OUT THAT THIS IS A COMMON PROBLEM WITH THESE TRUCKS. I THINK CHEVY SHOULD REPLACE THIS FOR FREE.

NHTSA complaint #10256283 — an unverified report by a vehicle owner.

at 70,000 miles Corona, CA

FUEL SYSTEM, GASOLINE

I WAS DRIVING TO THE STORE AND WHEN I LOOKER AT MY SPEEDOMETER I WAS DOING 110MPH AND WHEN I CAME TO A STOP IT DISPLAYED 60MPH THAT HAPPENED 12/31/08 AT 70,000 MILES. SO FAR MY PROBLEMS WITH MY 2005 SILVERADO AT 20,000 MILES I HAD THE STEERING WHEEL CLUMP FIXED BY PACKING IT WITH GREASE NOW THE PROBLEM IS BACK,AT 60,000 MILES MY FUEL PUMP FAILED ON A ROAD TRIP AFTER I STARTED TO FILL HESITATION LIKE STARVING FOR GAS- COST$ 700.00, AT 65,000 MILES THE CATALYTIC CONVERTER WAS PLUGGED UP THE ENGINE LIGHT CAME ON AND WOULD BLINK AND WOULD HESITATE REALLY BAD WHEN YOU WOULD PUNCH IT INTO PASSING GEAR. IT DIDN'T COST ME ANYTHING BECAUSE OF THE EMISSION LAW 70,000 OR 7YRS,AND IT JUST TURNED OVER 70,000. BUT I STILL LOVE MY TRUCK AND I ALWAYS DRIVE A CHEVY. THAT FUEL PUMP COULD BE FIXED EASY IF THEY WOULD PUT A ACCESS DOOR IN THE TRUCK BED BECAUSE GM FUEL PUMPS ARE JUNK, SAME THING HAPPENED TO MY CHEVY ASTRO.

NHTSA complaint #10253419 — an unverified report by a vehicle owner.

at 25,000 miles Eagle River, AK

FUEL SYSTEM, GASOLINE

2005 CHEVY SILVERADO 1500 EXPERIENCING ERRATIC FUEL GAUGE READINGS. VEHICLE HAS APPROX. 25K MILES AND HAS BEEN ACTING ERRATICALLY FOR ABOUT 2 WEEKS. FUEL GAUGE, FUEL LIGHT, AND TEXT DISPLAY SEEM TO BE IN SYNC, SO IT MAY BE THAT THE PROBLEM IS ORIGINATING FROM THE TANK OR THE COMPUTER. EITHER WAY, IT'S NEARLY IMPOSSIBLE TO TELL HOW MUCH FUEL I HAVE AT ANY GIVEN TIME...EVEN AFTER A FILL-UP. IN FACT, I JUST FILLED UP YESTERDAY AND THE GAUGE SHOWED EMPTY WITH THE FUEL LIGHT ON BY THE TIME I GOT HOME. ONCE IN THE DRIVEWAY, THE GAUGE ROSE TO HALF-FULL. THIS IS A SERIOUS PROBLEM. LIVING IN ALASKA, KNOWING THE VEHICLE'S FUEL STATUS IS CRITICAL, ESPECIALLY IN WINTER WHEN THE SAFETY OF A WARM VEHICLE MAY BE THE ONLY PROTECTION FROM THE ELEMENTS.

NHTSA complaint #10246465 — an unverified report by a vehicle owner.

at 36,000 miles Miami, FL Fire

FUEL SYSTEM, GASOLINE

4/19/08 AT 4:30 A.M. EST. I WAS AWAKENED BY A LOUD EXPLOSION AND WENT OUTSIDE TO FIND MY 2005 CHEVROLET SILVERADO 1500 COMPLETELY ENGULFED IN FLAMES.

NHTSA complaint #10225732 — an unverified report by a vehicle owner.

Hialeah, FL

FUEL SYSTEM, OTHER

EVAP EMISSION FAILURE.

NHTSA complaint #10201323 — an unverified report by a vehicle owner.

Other 2005 Chevrolet Silverado 1500 problems

← Full 2005 Chevrolet Silverado 1500 report