FaultScore

1990 Ford Aerostar electrical problems

61 of the 254 complaints about the 1990 Ford Aerostar are about the electrical system — 24% of everything reported for this model year. Half of the failures with a mileage on record happened before 12,000 miles.

F

61

Complaints

0

Crashes

49

Fires

0

Injuries

Exactly what failed

Switch 23 37.7%
Ignition 13 21.3%
Alternator/Generator/Regulator 9 14.8%
Interior/Under Dash 5 8.2%
Front Underhood 4 6.6%
Wiring 3 4.9%
Electrical System 3 4.9%
Cables 1 1.6%

Electrical System across every Ford Aerostar year

1986 23 3.4%
1987 43 6.3%
1988 49 7.2%
1989 103 15.1%
1990 61 8.9%
1991 76 11.1%
1992 69 10.1%
1993 110 16.1%
1994 79 11.5%
1995 41 6.0%
1996 13 1.9%
1997 17 2.5%

What owners said

Filed with NHTSA, in their own words.

Lusby, MD

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

BRAKING SYSTEM -- MASTER CYLINDER

NHTSA complaint #10125484 — an unverified report by a vehicle owner.

at 12,000 miles Decatur, GA

ELECTRICAL SYSTEM:IGNITION:SWITCH

THE VEHICLE IS EXPERIENCING THE FAILURES DESCRIBED IN THE MASTER CYLINDER PISTONS RECALL 89V223000. IN ADDITION, THE ABS LIGHT COMES ON. ALSO, THE VEHICLE IS EXPERIENCING THE FAILURE DESCRIBED IN THE IGNITION SWITCH RECALL 96V071000 BUT THIS VEHICLE NOT INCLUDED IN RECALL DUE TO VIN.

NHTSA complaint #10076051 — an unverified report by a vehicle owner.

Olton, CA Fire

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

WHILE DRIVING AND WITHOUT WARNING THERE WAS A STRONG BURNING RUBBER SMELL DUE TO A FIRE IN ALTERNATOR SYSTEM. THIS WAS THE SECOND AEROSTAR STAR VEHICLE THAT HAD THIS PROBLEM.

NHTSA complaint #8010327 — an unverified report by a vehicle owner.

Annandale, VA

ELECTRICAL SYSTEM:IGNITION:SWITCH

ELECTRICAL SYSTEM SHUTDOWN WITHOUT PRIOR WARNING. THERE IS A SIGN BURNING PLASTIC. RECALL NUMBER 96G07100. DEALERSHIP IS AWARE OF PROBLEM.

NHTSA complaint #8003951 — an unverified report by a vehicle owner.

Howard Beach, NY Fire

ELECTRICAL SYSTEM:IGNITION

VEHICLE FIRE RELATED TO RECALL COMPONENT FAILURE (96V-071), PRIOR TO RECALL NOTIFICATION AND REPAIR. YH

NHTSA complaint #552955 — an unverified report by a vehicle owner.

West Seneca, NY Fire

ELECTRICAL SYSTEM:IGNITION

VEHICLE STARTED ON FIRE WHILE MY WIFE WAS SHOPPING IN A TOY STORE. STRANGE ELECTRICAL PROBLEMS WERE REPORTED TO TOWNE FORD ORCHARD PARK NY 3 DAYS PRIOR. THEY SAID PROBLEMS WERE NOT RELATED TO THE IGNITION SWITCH RECALL

NHTSA complaint #715522 — an unverified report by a vehicle owner.

EL Paso, TX

ELECTRICAL SYSTEM:IGNITION:SWITCH

CONSUMER INSERTED THE KEY INTO IGNITION AND SMOKE STARTED COMING FROM THE SWITCH. CONSUMER TURNED IGNITION OFF, AND NO FIRE WAS STARTED. DEALER HAS NOT SEEN VEHICLE.

NHTSA complaint #851630 — an unverified report by a vehicle owner.

Cleveland, MS Fire

ELECTRICAL SYSTEM:IGNITION

VEHICLE EXPERIENCED POSSIBLE RECALL COMPONENT FAILURE PRIOR TO NOTICE WHICH CAUSED VEHICLE FIRE (96V-071). MJS

NHTSA complaint #548250 — an unverified report by a vehicle owner.

Springfield, MA Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

PARKED FOR 12 HOURS PRIOR TO FIRE AT 3:50 AM.

NHTSA complaint #711623 — an unverified report by a vehicle owner.

Tulsa, OK Fire

ELECTRICAL SYSTEM:IGNITION:SWITCH

REPAIRS DONE UNDER RECALL #96V071000 & NOW PROBLEM OF FIRE HAS OCCURRED. BELIEVES THE IGNITION WAS REPLACED WITH A FAULTY PART. NO CHARGE GOING THROUGH EVEN WITH IGNITION OFF. THE BATTERY WOULD ALWAYS RUN DOWN.

NHTSA complaint #843456 — an unverified report by a vehicle owner.

Gilbert, AZ Fire

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

WHILE DRIVING THE ALTERNATOR OVERHEATED, CAUSING A VEHICLE FIRE.

NHTSA complaint #823686 — an unverified report by a vehicle owner.

Cartersville, GA Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

THE DEFECTIVE WIRING HARNESS THAT CONNECTS TO ALTERNATOR SHORTED OUT, RESULTING IN A FIRE. CURRENTLY AT A DEALER. *AK *SLC

NHTSA complaint #824918 — an unverified report by a vehicle owner.

Galt, CA Fire

ELECTRICAL SYSTEM:IGNITION:SWITCH

RECALL # 96V071000 FORD/ELECTRICAL SYSTEM: IGNITION. ON DECEMBER 13, 1998, WHILE VAN WAS PARKED IT CAUGHT ON FIRE IN THE DASH AND THE ENGINE AREA. IGNITION SWITCH REPLACED UNDER RCALL OVER 1 YEAR AGO. OWNER NOT SURE IF FIRE STARTED IN THE IGNITION SWITCH.

NHTSA complaint #832509 — an unverified report by a vehicle owner.

Orange, TX Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

WHEN DRIVING CHECK ENGINE LIGHT CAME ON. PULLED OVER AND SMOKE CAME FROM HOOD OF ENGINE, VEHICLE CAUGHT FIRE. DEALER CONTACTED, AND STATED POINT OF IMPACT WITH FIRE AND PARTIAL LOSS. PROBLEM REPEATED ONE YEAR LATER. PROVIDE FURTHER INFORMATION.

NHTSA complaint #832219 — an unverified report by a vehicle owner.

Milwaukee, WI Fire

ELECTRICAL SYSTEM:IGNITION:SWITCH

FAULTY IGNITION SWITCH FAILED CAUSING FIRE, COMPONENT RECALLED BUT NOTICE NOT RECIEVED BY OWNER.

NHTSA complaint #528057 — an unverified report by a vehicle owner.

Rancho Santa Margarita, CA Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

CONSUMER NOTICED A SMOKY SMELL IN VEHICLE, CHILD HAD NOTICED WHITE SMOKE COMING FROM VENT, PULLED TO SIDE OF ROAD, LIFTED HOOD & NOTICED A LOT OF SMOKE COMING FROM ALTERANTOR, CONSUMER HAS TAKEN VEHICLE TO DEALERSHIP. *AK CONSUMER STATED THERE WERE FLAMES COMING FROM UNDER THE HOOD, THE VEHICLE WAS TOTALLED. *SLC

NHTSA complaint #829014 — an unverified report by a vehicle owner.

LOS Angeles, CA Fire

ELECTRICAL SYSTEM:WIRING

WHILE DRIVING NOTICED A SMELL. VEHICLE STARTED TO FILL WITH SMOKE AFTER IT DIED OUT. OWNER GOT OUT OF VEHICLE & LATER IT ENGULFED IN FLAMES. FIRE DEPT CALLED & PUT FLAMES OUT. INDICATED TO OWNER IT WAS ELECTRICAL.

NHTSA complaint #828457 — an unverified report by a vehicle owner.

LOS Angels, CA Fire

ELECTRICAL SYSTEM

VAN JUST DIED OUT. THEN ALL OF A SUDDEN THE VAN STARTED TO FILL WITH SMOKE AND FIRE AND BURSTED INTO FLAMES. FIRE BELIEVED TO HAVE STARTED IN THE ENGINE. THE FIRE WAS PUT OUT BY THE FIRE DEPARTMENT. VAN HAD OVER $5,000.00 DOLLARS WORTH OF DAMAGE. THE VAN HAS BEEN TOTALLED. FIRE DEPARTMENT STATED THAT FIRE WAS CAUSED BY ELECTRICAL PROBLEM. MANUFACTURER WAS CONTACTED. *AK

NHTSA complaint #827569 — an unverified report by a vehicle owner.

Unknown, UN

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

REGARDING THE ALTERNATOR/REGULATOR FIRES, CONSUMER BELIEVES THE SOURCE OF IGNITION IS THE ALTERNATOR/WIRING HARNESS CONNECTION INTERFACE DUE TO A HIGH RESISTANCE CONNECTION.

NHTSA complaint #780544 — an unverified report by a vehicle owner.

Frankenmuth, MI Fire

ELECTRICAL SYSTEM:IGNITION:SWITCH

HAD PARKED VEHICLE. HEARD HORN BLASTING. LOOKED OUT & CHECHED VEHICLE. SAW VEHICLE ENGULFED IN FLAMES. CALLED FIRE DEPARTMENT, THEY ARRIVED & PUT FLAMES OUT. INFORMED OWNER FIRE ORIGINATED IN STEERING COLUMN CAUSED BY AN ELECTRICAL SHORT. RECALL (#96V071000), IGNITION SWITCH.

NHTSA complaint #823435 — an unverified report by a vehicle owner.

Ramona, CA Fire

ELECTRICAL SYSTEM:WIRING

ELECTRICAL FIRE STARTED IN VEHICLE. CONSUMER AND FAMILY WAS TRAPPED IN VEHICLE DUE TO RODS THAT CONNECT TO DOOR HANDLE BECAME INOPERATIVE.

NHTSA complaint #823089 — an unverified report by a vehicle owner.

Necedah, WI

ELECTRICAL SYSTEM:IGNITION

TOOK DEALER LONGER THAN ONE HOUR TO FIX THE PROBLEM, IGNITION RECALL.

NHTSA complaint #512599 — an unverified report by a vehicle owner.

South Houston, TX Fire

ELECTRICAL SYSTEM:IGNITION

WHILE DRIVING THE VEHICLE THE IGNITION EXPERIENCED A SHORT CIRCUIT, CAUSING THE VEHICLE TO CATCH FIRE. THE MANUFACTURER HAS SENT AN INVESTIGATOR OUT TO INSPECT THE VEHICLE.

NHTSA complaint #820107 — an unverified report by a vehicle owner.

Unknown, UN Fire

ELECTRICAL SYSTEM

ELECTRICAL FIRE.

NHTSA complaint #522325 — an unverified report by a vehicle owner.

Joplin, MO Fire

ELECTRICAL SYSTEM:IGNITION:SWITCH

WHILE DRIVING IGNITION SWITCH EXPERIENCED A SHORT CIRCUIT, CAUSING A FIRE UNDER THE HOOD. OWNER WILL CONTACT A DEALER AND OR THE MANUFACTURER. *AKACCORDING TO FORD MOTOR CO., THE IGNITION SWITCH WAS REPLACED IN FEBURARY OF THIS YEAR. SO THE FIRE WAS PROBABLY NOT CAUSED BY THE IGNITION SWITCH, BUT SOMETHING ELSE--PERHAPS THE ALTERNATOR.

NHTSA complaint #816094 — an unverified report by a vehicle owner.

Shreveport, LA Fire

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

ELECTRICAL: DRIVING APPROXIMATELY 55MPH , WAS EXITING OFF THE INTERSTATE AND BEGAN TO SMELL SMOKE. ARRIVED AT WORK AND PARKED THE VAN AND SAW SMOKE COMING FROM THE SIDES OF THE HOOD. THE VEHICLE WAS ENGULFED IN FLAMES. FIRE INSPECTOR SAID THE FIRE WAS CAUSED BY THE ALTERNATOR.

NHTSA complaint #814410 — an unverified report by a vehicle owner.

Garland, TX

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

THE ALTERNATOR FAILED, MELTED THE WIRING AND AIR CONDITIONER HOUSING.

NHTSA complaint #517355 — an unverified report by a vehicle owner.

Dallas, TX Fire

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

AFTER PUMPING GAS, THE VEHICLE FIRE STARTED NEAR THE IGNITION SWITCH.

NHTSA complaint #813198 — an unverified report by a vehicle owner.

Campbell, CA Fire

ELECTRICAL SYSTEM:WIRING

OWNER STATES WHILE PULLING INTO DRIVEWAY HE NOTICED FLAMES COMING FROM THE ENGINE COMPARTMENT, SMELLED GAS AS WELL AS ELECTRICAL WIRES BURNING.OWNER IS UNCERTAIN ON WHAT CAUSED THE FIRE.

NHTSA complaint #811037 — an unverified report by a vehicle owner.

Miami, FL Fire

ELECTRICAL SYSTEM:IGNITION:SWITCH

3 WEEKS AFTER IGNITION SWITCH RECALL CAMPAIGN WAS DONE BY DEALER, PARKED 1-2 HOURS, UPON RETURNING FOUND INTERIOR ON FIRE, INSURANCE CO. INDICATED THAT FIRE ORIGINATED AT IGNITION SWITCH, NEAR STEERING COLUMN, VEHICLE WAS TOTALLED.

NHTSA complaint #810453 — an unverified report by a vehicle owner.

Other 1990 Ford Aerostar problems

← Full 1990 Ford Aerostar report