FaultScore

1992 Ford Aerostar electrical problems

69 of the 439 complaints about the 1992 Ford Aerostar are about the electrical system — 16% of everything reported for this model year. Half of the failures with a mileage on record happened before 150,000 miles.

F

69

Complaints

0

Crashes

22

Fires

3

Injuries

Exactly what failed

Switch 34 49.3%
Front Underhood 7 10.1%
Ignition 7 10.1%
Wiring 5 7.2%
Interior/Under Dash 4 5.8%
Horn 3 4.3%
Alternator/Generator/Regulator 3 4.3%
Fuses AND Circuit Breakers 2 2.9%
Electrical System 2 2.9%
Module 1 1.4%

Electrical System across every Ford Aerostar year

1986 23 3.4%
1987 43 6.3%
1988 49 7.2%
1989 103 15.1%
1990 61 8.9%
1991 76 11.1%
1992 69 10.1%
1993 110 16.1%
1994 79 11.5%
1995 41 6.0%
1996 13 1.9%
1997 17 2.5%

What owners said

Filed with NHTSA, in their own words.

Ogden, UT

ELECTRICAL SYSTEM:HORN

TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. UPON PURCHASING THE VEHICLE, THE CONTACT STATED THAT THE MUFFLER WAS RUSTED AND CRACKED. THE DEALER STATED THAT THE VEHICLE WAS FINE AND THE FUMES WOULD EXIT OUT OF THE REAR OF THE VEHICLE. THE FIRE DEPARTMENT STATED THAT THE FUMES WERE ENTERING THE VEHICLE DUE TO THE HOLES. THE DEALER STATED THAT THEY SEALED THE HOLES AND THE VEHICLE WAS FINE. THE MIDAS MECHANIC STATED THAT THE DEALER NEVER SEALED THE HOLES ON THE MUFFLER AND IT NEEDED TO BE REPLACED COMPLETELY. HE ALSO STATED THAT THE FUMES COULD IN FACT GET INSIDE THE PASSENGER COMPARTMENT. ALSO, THE HORN HAS NEVER WORKED ON THE VEHICLE SINCE IT WAS PURCHASED; THEREFORE, THE DEALER CONSTRUCTED THEIR OWN HORN TO CORRECT THE FAILURE. THE SLIDING DOOR ON THE VEHICLE WOULD NOT OPEN AND THE VEHICLE WOULD NOT UNLOCK FROM THE PASSENGER COMPARTMENT. IN ADDITION, THE REAR LIFTGATE FELL ON THE CONTACT'S HEAD SEVERAL TIMES. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA complaint #10239623 — an unverified report by a vehicle owner.

at 150,000 miles Turnahawk, AZ 1 injured

ELECTRICAL SYSTEM:WIRING

TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. THE CONTACT STATED THAT THE GROUND WIRES ARE SHORTING OUT THE BRAKE LIGHTS AND OTHER WIRES UNDERNEATH THE DASHBOARD. HE ALSO STATED THAT HIS WINDOWS ARE NOT WORKING. FORD STATED THAT NOTHING COULD BE DONE BECAUSE HIS VIN WAS NOT INCLUDED IN THE RECALL. THE CONTACT STATED THAT HE HAS BEEN BURNED BY THE FAILED WIRES. THE RECALL # WAS UNKNOWN. THE CURRENT MILEAGE IS 171,000 AND FAILURE MILEAGE WAS 150,000.

NHTSA complaint #10196275 — an unverified report by a vehicle owner.

Great Falls, MT

ELECTRICAL SYSTEM:IGNITION

RECALL CAMPAIGN 99V029000 WAS FOR IGNITION WIRING HARNESS. THE WIRING HARNESS IN MY VAN OVERHEAD, SHORTED OUT THE LIGHTS AND OTHER EQUIPMENT AND PUT OFF THE ODOR OF BURNING WIRES. I PAID TO HAVE IT REPLACED. I JUST FOUND OUT ABOUT THE RECALL AND FORD TELLS ME THAT MY VAN WAS NOT INCLUDED IN THE RECALL. IF I HAVE THE SAME PROBLEM AS HAS BEEN IDENTIFIED SHOULDN'T IT BE COVERED? OR MAYBE YOU NEED TO EXPAND THE CAMPAIGN.

NHTSA complaint #756953 — an unverified report by a vehicle owner.

Covington, LA

ELECTRICAL SYSTEM:IGNITION:SWITCH

CONSUMER WAS NOT ABLE TO TURN KEY TO SHUT OFF ENGINE. A PIN IN LINKAGE GOING TO THE IGNITION SWITCH HAD FALLEN OUT. CONSUMER REPAIRED HIMSELF.

NHTSA complaint #8002549 — an unverified report by a vehicle owner.

Saint Augustine, FL

ELECTRICAL SYSTEM:IGNITION

TRANSMISSION MALFUNCTIONED WHILE STARTING TO MOVE AND PUTTING VEHICLE INTO GEAR, VEHICLE WOULD NOT MOVE ANYWHERE. CONTACTED DEALER, AND DEALER WAS NOT WILLING TO CHECK PROBLEM. *AK CONSUMER STATED THAT PRIOR TO THE RECALL THE IGNITION HAD BEEN LOOSE FOR 2 YEARS, AIR CONDITION HAS FAILED AND STILL NOT WORKING AND ALSO THE REAR WHEELS AND THE TIRE WERE WORN UNEVENLY.

NHTSA complaint #899149 — an unverified report by a vehicle owner.

Acworth, GA Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

VEHICLE WAS PARKED AND SHUT OFF AROUND 4 PM. LATER THAT NIGHT AT APPROXIMATELY MIDNIGHT, A NEIGHBOR INFORMED CONSUMER THAT VEHICLE WAS IN FLAMES. FIRE DEPARTMENT INSPECTOR DETERMINED THAT FIRE STARTED IN ELECTRICAL WIRING HARNESS. NOTE: RECALL 99V029000 REPAIRS HAD BEEN PERFORMED PRIOR TO FIRE. *SLC

NHTSA complaint #891857 — an unverified report by a vehicle owner.

Huntley, IL Fire 1 injured

ELECTRICAL SYSTEM:IGNITION:SWITCH

THE VEHICLE CAUGHT FIRE PRIOR TO RECALL NOTICE 99V-029 DUE TO DEFECTIVE ELECTRICAL SYSTEM, THE CONSUMER SUSTAINED BURNS TO HIS FOREARM WHILE TRYING TO OBTAIN ITEMS FROM THE VEHICLE. NLM

NHTSA complaint #560052 — an unverified report by a vehicle owner.

Churchville, NY

ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH

INDICATOR DISPLAY IN DASH LOOKS MELTED. AIRBAG INDICATOR FLASHING AND RIGHT TURN SIGNAL ARE DIFICULT TO SEE. ODOMETER JUMPED FROM 80K TO OVER 130K; THERE IS NO METRIC/ENGLISH SWITCH.

NHTSA complaint #726060 — an unverified report by a vehicle owner.

Huntley, IL Fire 1 injured

ELECTRICAL SYSTEM:IGNITION:SWITCH

VEHICLE EXPERIENCED RECALL COMPONENT FAILURE (99V-029) IGNITION SWITCH , PRIOR TO RECALL NOTIFICATION RESULTING IN VEHICLE FIRE, INJURY AND BURNS TO CONSUMER. *MJS

NHTSA complaint #553063 — an unverified report by a vehicle owner.

Thousand O, CA

ELECTRICAL SYSTEM:IGNITION:SWITCH

VEHICLE EXPERIENCING ELECTRICAL FAILURE PRIOR TO RECALL NOTICE (99V029000) WHICH IS POSSIBLY CAUSING OTHER COMPONENTS TO MALFUNCTION.

NHTSA complaint #548516 — an unverified report by a vehicle owner.

Woodheaven, MI

ELECTRICAL SYSTEM:IGNITION

AFTER THE RECALL WAS PERFORMED CONDITION OF THE VEHICLE WORSENED. THE STARTER HAS BEEN REPLACED.

NHTSA complaint #848898 — an unverified report by a vehicle owner.

Woodheaven, MI

ELECTRICAL SYSTEM:STARTER ASSEMBLY

AFTER THE RECALL WAS PERFORMED CONDITION OF THE VEHICLE WORSENED. THE STARTER HAS BEEN REPLACED.

NHTSA complaint #848898 — an unverified report by a vehicle owner.

Barstow, CA

ELECTRICAL SYSTEM:HORN

STEERING WHEEL IS LOOSE. ALSO, AIRBAG/CRUISE CONTROL AND HORN STOPPED WORKING. VEHICLE IS IN REPAIR SHOP.

NHTSA complaint #846243 — an unverified report by a vehicle owner.

Eaton, OH

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

THE MAIN WIRING HARNESS FROM THE FUEL PUMP RELAY TO THE TRANSMISSION MELTED THE PLUGS DOWN INSIDE AND OUTSIDE. ALSO BURNED THE WIRING HARNESS TO THE HORN RELAY WHICH BLEW A FUSE. IT ALSO BURNED A WIRE GOING INTO THE FUSE BOX UNDER THE DASH ON DRIVER'S SIDE.

NHTSA complaint #846841 — an unverified report by a vehicle owner.

BIG Bear L, CA

ELECTRICAL SYSTEM

CONSUMER RECEIVED TWO DIFFERENT RECALL NOTICES. REPAIRS CAN NOT BE DONE DUE TO NO PARTS (99V029000). HOWEVER, CONSUMER WANTS REIMBURSEMENT FOR REPLACEMENT OF THE TRANSMISSION WHICH WAS REPLACED BEFORE RECEIVING THE RECALL NOTICE (97V204000).

NHTSA complaint #546550 — an unverified report by a vehicle owner.

Lisle, IL

ELECTRICAL SYSTEM:IGNITION:SWITCH

IGNITION SWITCH FAILED PRIOR TO RECALL NOTICE, CAUSING DAMAGE TO STARTER ALSO. NLM (99S02)

NHTSA complaint #547910 — an unverified report by a vehicle owner.

Lisle, IL

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

STARTER BURNED OUT. NLM

NHTSA complaint #547910 — an unverified report by a vehicle owner.

Bronx, NY

ELECTRICAL SYSTEM:IGNITION:SWITCH

HAD RECEIVED RECALL NOTICE #99V02900. CONTACTED DEALER & WAS INFORMED NO PARTS AVAILABLE FOR THE IGNITION SWITCH.

NHTSA complaint #844467 — an unverified report by a vehicle owner.

Miami, FL

ELECTRICAL SYSTEM:IGNITION:SWITCH

RECEIVED RECALL NOTICE #99V02900 IN MAIL. CONTACTED DEALER TO SET APPOINTMENT. WAS INFORMED BY MECHANIC NO PARTS AVAILABLE FOR IGNITION SWITCH. WOULD NOTIFY WHEN AVAILABLE.

NHTSA complaint #844469 — an unverified report by a vehicle owner.

Maxmeadows, VA

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

MANUFACTURER HAS DISCONTINUED MAKING WIRING HARNESS. WIRING HARNESS BURNED DUE TO A RELATED PROBLEM WITH RECALL # 99V029000 FORD/IGNITON ELECTRICAL SHORT. PLEASE PROVIDE ANY FURTHER DETAILS.

NHTSA complaint #844337 — an unverified report by a vehicle owner.

Hazel Crest, IL

ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS

ELECTRICAL SHORT WITH THE HEADLIGHTS.CONSUMER CONTACTED DEALER.

NHTSA complaint #844038 — an unverified report by a vehicle owner.

Bronx, NY

ELECTRICAL SYSTEM:IGNITION:SWITCH

HAD RECEIVED NOTICE #99V029800. CONTACTED DEALER & WAS INFORMED THAT NO PARTS WERE AVAILABLE FOR THE IGNITION SWITCH.

NHTSA complaint #843480 — an unverified report by a vehicle owner.

Miami, FL

ELECTRICAL SYSTEM:IGNITION:SWITCH

RECEIVED RECALL 99V02900 & CONTACTED THE DEALER. WAS INFORMED THAT NO PARTS WERE AVAILABLE. HAS BEEN WAITING OVER 1 MONTH FOR PARTS FOR THE IGNITION SWITCH.

NHTSA complaint #843484 — an unverified report by a vehicle owner.

Philadelphia, PA Fire

ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH

WIRING HARNESS CAUGHT OF FIRE UNDER THE DASHBOARD.

NHTSA complaint #843068 — an unverified report by a vehicle owner.

Conwers, GA Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

UNDERHOOD FIRE DUE TO WIRES OVERHEATING /BURNING. FIRE DEPARTMENT CAME OUT AND PUT THE FIRE OUT.

NHTSA complaint #842521 — an unverified report by a vehicle owner.

Brighton, MI Fire

ELECTRICAL SYSTEM:IGNITION:SWITCH

ON TWO OCCASIONS THE HIGH BEAMS FAILED, RESULTING IN SMALL FIRE, DUE TO OVERHEATING OF THE ELECTRICAL COMPONENTS IN THE STEERING COLUMN, PRIOR TO RECALL NOTICE (99V-029).

NHTSA complaint #545638 — an unverified report by a vehicle owner.

Fairfield, CA

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

DEFEECTIVE ACTUATOR IS CAUSING VEHICLE TO STALL, RESULTING IN SAFETY HAZARD.

NHTSA complaint #838692 — an unverified report by a vehicle owner.

Philadelph, PA Fire

ELECTRICAL SYSTEM:IGNITION:SWITCH

VEHICLE FIRE DUE TO POSSIBLE RECALL RELATED COMPONENT FAILURE OF THE ACCESSORY POWER CIRCUIT THAT CONNECTS TO THE IGNITION SWITCH/STEERING COLUMN, VEHICLE EXPERIENCED PROBLEMS WITH THE RACK AND PINION STEERING AFTER FIRE REPAIR WHICH IS LOCATED IN THE STEERING COLUMN AREA. (99V-029) MJS (ATTORNEY FOR CONSUMER).

NHTSA complaint #545347 — an unverified report by a vehicle owner.

Mohawk, NY

ELECTRICAL SYSTEM:HORN

WHILE TRAVELING HIT HORN NOTHING HAPPENED, CRUISE CONTROL DID NOT OPERATE, AND THE AIRBAG LIGHT ILLUMINATED. DEALER CONTACTED, AND COULD NOT REMEDY PROBLEMS. ALSO, STEERING COLUMN GEAR SHAFT BROKE AND REPLACED IT WITH USED PARTS/ CLOCK SPRING WAS DEFECTIVE. PROBLEMS STILL EXIST.

NHTSA complaint #836668 — an unverified report by a vehicle owner.

Dubuque, IA

ELECTRICAL SYSTEM:IGNITION:SWITCH

VEHICLE WAS REPAIRED UNDER RECALL 99V029, CONCERNING IGNITION SWITCH ELECTRICAL SHORT. AFTER DEALER REPAIRED THE RECALL, AIRBAG WARNING LIGHT INTERMITTENTLY CAME ON . ALSO, GEARS DID NOT WORK PROPERLY. DEALER HAS BEEN NOTIFIED.

NHTSA complaint #837337 — an unverified report by a vehicle owner.

Other 1992 Ford Aerostar problems

← Full 1992 Ford Aerostar report