FaultScore

1997 Ford Aerostar electrical problems

17 of the 83 complaints about the 1997 Ford Aerostar are about the electrical system — 20% of everything reported for this model year. Half of the failures with a mileage on record happened before 160,000 miles.

F

17

Complaints

0

Crashes

4

Fires

0

Injuries

Exactly what failed

Switch 7 41.2%
Fuses AND Circuit Breakers 2 11.8%
Interior/Under Dash 2 11.8%
12V/24V/48V Battery 1 5.9%
Front Underhood 1 5.9%
Ignition 1 5.9%
Module 1 5.9%
Electrical System 1 5.9%
Relay 1 5.9%

Electrical System across every Ford Aerostar year

1986 23 3.4%
1987 43 6.3%
1988 49 7.2%
1989 103 15.1%
1990 61 8.9%
1991 76 11.1%
1992 69 10.1%
1993 110 16.1%
1994 79 11.5%
1995 41 6.0%
1996 13 1.9%
1997 17 2.5%

What owners said

Filed with NHTSA, in their own words.

at 160,000 miles Augusta, GA

ELECTRICAL SYSTEM

I FOUND TWO INCOMPLETE RECALLS. I CALLED THE DEALER 9/28/2020 AT [XXX] AND SPOKE TO [XXX]. SHE PUT THE VIN IN HER SYSTEM, SAW THE TWO RECALLS AND SAID THE PARTS WOULD BE ORDERED. NO RESPONSE. I CALL [XXX] 10/5/2020 AT THE SAME NUMBER AND SHE SAID ABOUT THE SAME THING. THEN I CALLED 10/8/2020 AND ANOTHER SERVICE ADVISOR PRINTED OUT THE ISSUE WITH MY PHONE NUMBER [XXX] AND SAID [XXX] WOULD CALL ME AFTER LUNCH. NO RESPONSE. I TRIED CALLING THE FORD CUSTOMER SERVICE 800 392-3673 AND AFTER PRESSING '#' FOR TWO COMMERCIALS, THE RECORDER HUNG UP. THE VEHICLE HAS BEEN RUNNING FINE, BUT THESE ARE TWO RECALLS THAT ARE CONCERNS. (00S56 & 99S02). THANK YOU VERY MUCH. [XXX]AUGUSTA, GA INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA complaint #11363588 — an unverified report by a vehicle owner.

Buffalo, NY

ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS

NEED TO KNOW WERE TO START TO GET ALL THE PROBLEMS ON MY VAN TAKEN CARE OF ALL THE RECALLS, OF POWER TRAIN THE ELECTRICAL AND WHATEVER ELSE WAS REPORTED TO ME ON MY REPORT OF THE RECALLS ON THIS 1997 AREOSTAR VAN THANK YOU MARYJEAN.

NHTSA complaint #10222447 — an unverified report by a vehicle owner.

Tacoma, WA Fire

ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH

MY 1997 FORD AERO STAR VAN PRODUCED A PUFF OF SMOKE FROM THE STEERING COLUMN NEAR THE IGNITION SWITCH. I TOOK IT TO MY MECHANIC WHOM CHECKED THE RECALL NOTICES AND FOUND ONE RESULTING IN AN ELECTRICAL OVERLOAD SHORT CIRCUIT AND OVERHEATING IN THE STEERING COLUMN ELECTRICAL COMPONENTS. WHEN THE KEY WAS TURNED OFF IT SUBSIDES. SINCE THIS OCCURRENCE THE INSTRUMENT PANEL HAS NOT WORKED AND BLEW ALL FUSES, THE FUEL PUMP DOES NOT TURN ON WITH THE KEY AFTER MULTIPLE ATTEMPTS IT ENGAGES SOME TIMES. THE FORD DEALER DID THE RECALL WORK BUT DID NOT FIX OR EXAMINE THE STEERING COLUMN OR THE COMPONENTS THAT BURNED OR OVER HEATED AS A RESULT OF THE OVERLOAD. [XXX] UPDATED 07/19/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #10129732 — an unverified report by a vehicle owner.

Tacoma, WA Fire

ELECTRICAL SYSTEM:IGNITION:MODULE

MY 1997 FORD AERO STAR VAN PRODUCED A PUFF OF SMOKE FROM THE STEERING COLUMN NEAR THE IGNITION SWITCH. I TOOK IT TO MY MECHANIC WHOM CHECKED THE RECALL NOTICES AND FOUND ONE RESULTING IN AN ELECTRICAL OVERLOAD SHORT CIRCUIT AND OVERHEATING IN THE STEERING COLUMN ELECTRICAL COMPONENTS. WHEN THE KEY WAS TURNED OFF IT SUBSIDES. SINCE THIS OCCURRENCE THE INSTRUMENT PANEL HAS NOT WORKED AND BLEW ALL FUSES, THE FUEL PUMP DOES NOT TURN ON WITH THE KEY AFTER MULTIPLE ATTEMPTS IT ENGAGES SOME TIMES. THE FORD DEALER DID THE RECALL WORK BUT DID NOT FIX OR EXAMINE THE STEERING COLUMN OR THE COMPONENTS THAT BURNED OR OVER HEATED AS A RESULT OF THE OVERLOAD. [XXX] UPDATED 07/19/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #10129732 — an unverified report by a vehicle owner.

Tacoma, WA Fire

ELECTRICAL SYSTEM:STARTER ASSEMBLY:RELAY

MY 1997 FORD AERO STAR VAN PRODUCED A PUFF OF SMOKE FROM THE STEERING COLUMN NEAR THE IGNITION SWITCH. I TOOK IT TO MY MECHANIC WHOM CHECKED THE RECALL NOTICES AND FOUND ONE RESULTING IN AN ELECTRICAL OVERLOAD SHORT CIRCUIT AND OVERHEATING IN THE STEERING COLUMN ELECTRICAL COMPONENTS. WHEN THE KEY WAS TURNED OFF IT SUBSIDES. SINCE THIS OCCURRENCE THE INSTRUMENT PANEL HAS NOT WORKED AND BLEW ALL FUSES, THE FUEL PUMP DOES NOT TURN ON WITH THE KEY AFTER MULTIPLE ATTEMPTS IT ENGAGES SOME TIMES. THE FORD DEALER DID THE RECALL WORK BUT DID NOT FIX OR EXAMINE THE STEERING COLUMN OR THE COMPONENTS THAT BURNED OR OVER HEATED AS A RESULT OF THE OVERLOAD. [XXX] UPDATED 07/19/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #10129732 — an unverified report by a vehicle owner.

Tacoma, WA Fire

ELECTRICAL SYSTEM:IGNITION:SWITCH

MY 1997 FORD AERO STAR VAN PRODUCED A PUFF OF SMOKE FROM THE STEERING COLUMN NEAR THE IGNITION SWITCH. I TOOK IT TO MY MECHANIC WHOM CHECKED THE RECALL NOTICES AND FOUND ONE RESULTING IN AN ELECTRICAL OVERLOAD SHORT CIRCUIT AND OVERHEATING IN THE STEERING COLUMN ELECTRICAL COMPONENTS. WHEN THE KEY WAS TURNED OFF IT SUBSIDES. SINCE THIS OCCURRENCE THE INSTRUMENT PANEL HAS NOT WORKED AND BLEW ALL FUSES, THE FUEL PUMP DOES NOT TURN ON WITH THE KEY AFTER MULTIPLE ATTEMPTS IT ENGAGES SOME TIMES. THE FORD DEALER DID THE RECALL WORK BUT DID NOT FIX OR EXAMINE THE STEERING COLUMN OR THE COMPONENTS THAT BURNED OR OVER HEATED AS A RESULT OF THE OVERLOAD. [XXX] UPDATED 07/19/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #10129732 — an unverified report by a vehicle owner.

Elizabeth, NJ

ELECTRICAL SYSTEM:IGNITION:SWITCH

CONSUMER IS ABLE TO TURN IGINTION AND START VEHICLE WITHOUT KEY IN IT, CAUSING A SAFTEY HAZARD.

NHTSA complaint #885707 — an unverified report by a vehicle owner.

SAN Pedro, CA

ELECTRICAL SYSTEM:12V/24V/48V BATTERY

INTERMITTENT DISCHARGE OF BATTERY, CONTACT DEALER CANT FIND PROPLEM, FORD HAVE 3 SERVICE BULLETINS OUT ON PROBLEM,HAPPENS ON VEHICLES BUILD BEFORE CERTAIN TIME.

NHTSA complaint #726123 — an unverified report by a vehicle owner.

Oklahoma City, OK

ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS

THE ELECTRICAL SYSTEM INVOLVING THE HORN CONTINUALLY FAILS. THE HORN REGULARY GOES OFF WHILE THE VEHICLE IS NOT RUNNING. I HAVE REPLACED BOTH HORNS, THE LOW AND HIGH FREQUENCY. I HAVE REPLACED THE HORN RELAY. WITH EACH REPLACEMENT, THE HORN BURNS OUT BECAUSE IT IS OPERATED FOR EXTENDED PERIODS BECAUSE IT IS SET OFF BY SOMETHING IN THE SYSTEM. THIS USUALLY OCCURS AT NIGHT.

NHTSA complaint #719234 — an unverified report by a vehicle owner.

Lake Wales, FL

ELECTRICAL SYSTEM:IGNITION:SWITCH

VEHICLE DENIED RECALL WORK DUE TO LACK OF PARTS (99V-029) IGNITION SWITCH. MJS

NHTSA complaint #546060 — an unverified report by a vehicle owner.

Norwalk, CA

ELECTRICAL SYSTEM:IGNITION:SWITCH

KEY IS STUCK IN THE IGNITION SWITCH.CONSUMER CONTACTED DEALER.

NHTSA complaint #843335 — an unverified report by a vehicle owner.

VON Ormy, TX

ELECTRICAL SYSTEM:IGNITION:SWITCH

CONSUMER IS NOT SATISFIED WITH RECALL REPAIR POLICY, WHEN REPAIR WAS MADE. (99S02)

NHTSA complaint #545333 — an unverified report by a vehicle owner.

Miami, FL

ELECTRICAL SYSTEM:IGNITION:SWITCH

CONSUMER HAS CONTACTED THE DEALER 4 TIMES REGARDING RECALL 99V029000, IGNITION SWITCH SHORT. DEALER INFORMED CONSUMER THAT PARTS WERE NOT AVAILABLE.

NHTSA complaint #837746 — an unverified report by a vehicle owner.

Hazel Cres, IL

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

ELECTRICAL HARNESS BURNED.

NHTSA complaint #543351 — an unverified report by a vehicle owner.

Hazel Cres, IL

ELECTRICAL SYSTEM:IGNITION

SPARK PLUGS FAILED TWO TIMES.

NHTSA complaint #543351 — an unverified report by a vehicle owner.

Virginia Beach, VA

ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH

SMOKE OCCASIONALLY APPEARS COMING OUT FROM AROUND THE DASH PANEL BY THE HEATING AND A/C CONTROLS. SMELLS LIKE ELECTRICAL COMPONENTS BURNING OR BURNING WIRE INSULATION. SMOKE GOES AWAY AFTER 5-10 MINUTES. DOESN'T SEEM TO MATTER IF HEAT, A/C OR JUST THE FAN IS ON. IS AN INTERMITTENT PROBLEM. DEALER STATES THEY COULD NOT FIND THE PROBLEM OR DUPLICATE GRIPE.

NHTSA complaint #701375 — an unverified report by a vehicle owner.

Greenwood, LA

ELECTRICAL SYSTEM:IGNITION:SWITCH

WHEN THE AIR CONDITIONER IS ON THE KEY GETS VERY HOT WHEN IT IS TAKEN OUT OF THE IGNITION SWITCH.

NHTSA complaint #827899 — an unverified report by a vehicle owner.

Other 1997 Ford Aerostar problems

← Full 1997 Ford Aerostar report