FaultScore

FaultScore report

1992 Ford Aerostar problems

Owners have filed 439 complaints about the 1992 Ford Aerostar with NHTSA between 1995 and 2008. The largest single group is the transmission & drivetrain.

Not graded

Too few complaints, or too short a model run, to compare fairly.

How this is worked out

The numbers

439

Complaints

38

Crashes reported

42

Fires reported

28

Injuries reported

2 complaints report a death.

147,840 mi

Median mileage at failure

Half of reported failures happened before this

8%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

How 1992 compares with every other Ford Aerostar

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 1992 Ford Aerostar

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

1 crashes, 2 fires · median 168,148 mi

Brakes 69 15.7%

11 crashes, 3 fires · median 68,000 mi

0 crashes, 22 fires · median 150,000 mi

Airbags 32 7.3%

15 crashes, 0 fires

1 crashes, 3 fires

Lights 23 5.2%

0 crashes, 1 fires · median 156,950 mi

0 crashes, 3 fires

Steering 17 3.9%

0 crashes, 4 fires

0 crashes, 1 fires

2 crashes, 1 fires · median 145,681 mi

Tires 10 2.3%

1 crashes, 0 fires · median 153,212 mi

2 crashes, 2 fires

Doors, Latches & Locks 8 1.8%

1 crashes, 0 fires

Seat Belts 8 1.8%

1 crashes, 0 fires

Suspension 8 1.8%

1 crashes, 0 fires

Wheels 5 1.1%

1 crashes, 0 fires

Other & Unspecified 4 0.9%
Seats 3 0.7%

1 crashes, 0 fires · median 236,000 mi

Exactly what failed

NHTSA files every complaint against a named sub-assembly, not just a system. This is the difference between knowing it was "the engine" and knowing which part of it — the list to hand a mechanic.

Switch 34 20.7%
Automatic Transmission 34 20.7%
Column Shift 21 12.8%
Antilock/Traction Control/Electronic Limited Slip 19 11.6%
Frontal 15 9.1%
AIR Conditioner 14 8.5%
Engine 14 8.5%
Hoses, Lines/Piping, AND Fittings 13 7.9%

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

10,000 – 24,999 miles 1 8.3%
50,000 – 74,999 miles 1 8.3%
100,000 – 149,999 miles 4 33.3%
150,000+ miles 6 50.0%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Jan 1995 peak 30 Sep 2008

NHTSA investigations into the 1992 Ford Aerostar

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

PE02076 Opened 10 Oct 2002 Closed 10 Mar 2003 STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT

LUGGAGE COMPARTMENT DOOR DROPS ABRUPTLY

ODI HAS IDENTIFIED 30 INCIDENTS RESULTING IN MINOR TO MODERATE PERSONAL INJURIES THAT HAVE BEEN CAUSED BY ABRUPT DOOR DROPS OVER THE APPROXIMATELY EIGHT - TWELVE YEAR PERIOD OF PRODUCT USAGE AND EXPOSURE (1991-1995 TO 2003).MOST OF THE INJURY INCIDENTS APPEAR TO HAVE BEEN CAUSED BY A FRACTURE OF THE GAS FILLED LIFT ASSIST CYLINDER MOUNTING STUD.STUD FRACTURES HAVE OCCURRED RANDOMLY OVER TIME AND DO NOT EXHIBIT ANY APPARENT TREND RELATING TO DATE OF VEHICLE PRODUCTION OR TIME-IN-SERVICE (EXPOSURE).THE ODI CLOSING REPORT SUMMARIZES THE DETAILS OF THIS INVESTIGATION.

PE99035 Opened 12 May 1999 Closed 23 Sep 1999 SERVICE BRAKES, HYDRAULIC

FRONT BRAKE HOSE

ALLEGED THAT A FRONT BRAKE HOSE RUPTURES OR FAILS AT THE INTERFACE BETWEEN THE RUBBER HOSE AND THE BRASS FITTING

EA99002 Opened 7 Jan 1999 Closed 14 Nov 2000 POWER TRAIN

TRANSFER CASES AND REAR DRIVE SHAFT

RQ98012 Opened 31 Jul 1998 Closed 7 Jan 1999 POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)

TRANSFER CASES AND REAR DRIVESHAFT

RQ97015 Opened 29 Oct 1997 Closed 1 Apr 1999 POWER TRAIN:AUTOMATIC TRANSMISSION

PARKING PAWL

WHEN THE AUTOMATIC SHIFT LEVER IS PLACED IN THE PARK POSITION, THE PARKING PAWL DOES NOT ALWAYS ENGAGE THE PARK GEAR.THIS CAN LEAD TO THE VEHICLE JUMPING OUT OF GEAR UNINTENTIONALLY AND CAUSE THE VEHICLE TO START ROLLING INADVERTENTLY

Recalls on the 1992 Ford Aerostar

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

United States — NHTSA

06E022000

SERVICE BRAKES, HYDRAULIC

CERTAIN AFTERMARKET BRAKE HYDRAULIC MASTER CYLINDERS SOLD AS REPLACEMENT BRAKE CYLINDERS FOR CERTAIN FORD, DAIMLERCHRYSLER, AND JEEP PASSENGER VEHICLES. THESE BRAKE CYLINDERS WERE SOLD UNDER THE BRAND NAMES OF NAPA, RAYBESTOS, AIMCO, AC DELCO, CARQUEST, BENDIX, AND WAGNER. ONLY PRODUCTS THAT WERE MANUFACTURED FROM JULY 27, 2005 THROUGH JANUARY 17, 2006 (DATE CODES 0529 THROUGH 0602) ARE SUBJECT TO THIS RECALL. WHEN SUBJECT TO VERY COLD TEMPERATURES, AN INTERNAL SEAL IN THE MASTER CYLINDER COULD LOSE FLEXIBILITY AND MAY CAUSE BRAKE FLUID TO LEAK.

Risk: LOSS OF BRAKE FLUID CAN LEAD TO A DECREASE IN BRAKE LINE PRESSURE AND AN INCREASE IN STOPPING DISTANCE, WHICH CAN RESULT IN A VEHICLE CRASH.

99V094000

POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)

VEHICLE DESCRIPTION: ALL WHEEL DRIVE PASSENGER MINIVANS. (THIS INCLUDES ALL 1992 AWD AEROSTARS NOT PREVIOUSLY INCLUDED IN SAFETY RECALL 97V-204/97S83). THESE VEHICLES CAN DEVELOP POWERTRAIN BENDING RESONANCE OR TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT. THE POWERTRAIN BENDING RESONANCE OR THE OUTPUT SHAFT BUSHING DISPLACEMENT CAN RESULT IN STRUCTURAL FAILURE OF THE TRANSMISSION AND/OR TRANSFER CASE. FLUID EXPLUSION, DRIVESHAFT SEPARATION OR LOSS OF VEHICLE DRIVE CAN RESULT.

Risk: THIS CONDITION CAN CAUSE A LOSS OF VEHICLE CONTROL, AND, IF THE EXPELLED FLUID CONTACTS THE EXHAUST SYSTEM, A VEHICLE FIRE COULD OCCUR.

99V029000

ELECTRICAL SYSTEM:IGNITION:SWITCH

VEHICLE DESCRIPTION: MINI VANS. THESE VEHICLES WERE PRODUCED WITH A HIGHER THAN SPECIFIED ELECTRICAL LOAD THROUGH THE ACCESSORY POWER FEED CIRCUIT. THE POTENTIAL FOR CONTACT BETWEEN THE B2 (BATTERY), A2 (ACCESSORY), AND P1 (PROOF) CIRCUITS CAN OCCUR, CREATING A SHORT CIRCUIT, ALLOWING CURRENT TO FLOW THROUGH THE GROUND WIRE.

Risk: THIS CAN CAUSE OVER HEATING AND THE POTENTIAL FOR A VEHICLE FIRE.

98E010000

SERVICE BRAKES, AIR:DISC:ROTOR

EQUIPMENT DESCRIPTION: AFTERMARKET BRAKE ROTORS FOR USE ON CERTAIN FORD AND MAZDA TRUCKS. CRACKED CASTINGS CAUSED CRACKS TO APPEAR ON THE OUTER DIAMETER OF THE ROTOR HAT OR AROUND THE STUD HOLE.

Risk: LOSS OF BRAKING CAN RESULT.

97V204000

POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)

VEHICLE DESCRIPTION: ALL WHEEL DRIVE PASSENGER MINIVANS. THESE VEHICLES CAN DEVELOP POWERTRAIN BENDING RESONANCE OR TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT. THE POWERTRAIN BENDING RESONANCE OR THE OUTPUT SHAFT BUSHING DISPLACEMENT CAN RESULT IN STRUCTURAL FAILURE OF THE TRANSMISSION AND/OR TRANSFER CASE. FLUID EXPLUSION, DRIVESHAFT SEPARATION OR LOSS OF VEHICLE DRIVE CAN RESULT.

Risk: THIS CONDITION CAN CAUSE A LOSS OF VEHICLE CONTROL, AND, IF THE EXPELLED FLUID CONTACTS THE EXHAUST SYSTEM, A VEHICLE FIRE COULD OCCUR.

Canada — Transport Canada

Canada runs its own recall programme, and its campaigns do not always mirror the American ones.

Recall 2001193 139,310 units in Canada

Other

Certain vehicles, from Ontario to Newfoundland, could experience a corrosion related failure of the spare tire winch cable. If the cable breaks while the vehicle is being driven, the spare tire could drop down, potentially creating a roadway obstacle. Correction: Owners are to inspect the cable, and if corrosion or broken wire strands are present the vehicle is to be taken to a dealer for replacement of the winch assembly. Program ends September 30, 2003.

Recall 1999078 1,463 units in Canada

Powertrain

On certain all wheel drive vehicles, extended operation at speeds of over 130 KPH may result in structural failure of the transmission/transfer case assembly. This could result in fluid expulsion, driveshaft separation or loss of vehicle drive. Fluid leakage in the presence of an ignition source, could cause a vehicle fire and driveshaft separation may lead to loss of vehicle control. Correction: Transfer case housing will be replaced and steel driveshaft will be replaced with an aluminum driveshaft.

Recall 1999032 118,156 units in Canada

Electrical

On certain vehicles, a short circuit could occur at the A2 accessory terminal in the ignition switch of these vehicles when the switch is in the "on" position causing overheating and the potential for a vehicle fire. Correction: A jumper harness with a relay will be installed which will re-route and activate all A2 accessories through the relay.

Recall 1997207 22,467 units in Canada

Powertrain

On certain Aerostar AWD vehicles, extended operation at speeds of over 130 kph may result in structural failure of the transmission/transfer case assembly. This could result in fluid expulsion, driveshaft separation or loss of vehicle drive. Fluid leakage in the presence of an ignition source could cause a vehicle fire and driveshaft separation may lead to loss of vehicle control. Correction: Transfer case extension housing will be replaced and steel driveshaft will be replaced with an aluminum driveshaft.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

at 145,681 miles OK, OK Fire

VEHICLE SPEED CONTROL:CRUISE CONTROL

TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. THE CONTACT STATED THAT THE CRUISE CONTROLS SHUTS ON AND OFF WITHOUT WARNING. SEVERAL YEARS AGO, HE WITNESSED BILLOWS OF SMOKE COMING FROM THE VEHICLE. THE VEHICLE HAS NOT BEEN INSPECTED OR REPAIRED. THE SPEED AND POWERTRAIN WERE UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 145,681.

NHTSA complaint #10199391 — an unverified report by a vehicle owner.

at 150,000 miles Turnahawk, AZ 1 injured

ELECTRICAL SYSTEM:WIRING

TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. THE CONTACT STATED THAT THE GROUND WIRES ARE SHORTING OUT THE BRAKE LIGHTS AND OTHER WIRES UNDERNEATH THE DASHBOARD. HE ALSO STATED THAT HIS WINDOWS ARE NOT WORKING. FORD STATED THAT NOTHING COULD BE DONE BECAUSE HIS VIN WAS NOT INCLUDED IN THE RECALL. THE CONTACT STATED THAT HE HAS BEEN BURNED BY THE FAILED WIRES. THE RECALL # WAS UNKNOWN. THE CURRENT MILEAGE IS 171,000 AND FAILURE MILEAGE WAS 150,000.

NHTSA complaint #10196275 — an unverified report by a vehicle owner.

at 68,000 miles Sarasota, FL Crash 1 injured

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS

OWNER WAS GOING AT APPROXIMATELY 45 MPH. OWNER APPLIED THE BRAKES AND THE BRAKES WENT TO THE FLOOR. OWNER SAYS THAT THE FRONT RIGHT BRAKE HOSE LINE POPPED RIGHT OFF. CAUSING THE VEHICLE TO LOSE ALL BRAKE PRESSURE PREVENTING THE VEHICLE FROM STOPPING. PROVIDE FURTHER DETAILS.

NHTSA complaint #10108595 — an unverified report by a vehicle owner.

at 186,424 miles Alhambra, CA Crash

TIRES:TREAD/BELT

DRIVER'S SIDE REAR TIRE EXPERIENCED A TREAD SEPARATION WHILE DRIVING 60-65 MPH, WITH TWO ADULTS AND ONE CHILD IN A FORD AEROSTAR 1992 VAN. THE TIRE REMAINED INFLATED. AFTERMARKET EQUIPMENT, INSTALLED AT 136,671 MILES, TIRE SIZE P215/70R14, DOT# DBHYC2423000. *AK

NHTSA complaint #10091966 — an unverified report by a vehicle owner.

Acworth, GA Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

VEHICLE WAS PARKED AND SHUT OFF AROUND 4 PM. LATER THAT NIGHT AT APPROXIMATELY MIDNIGHT, A NEIGHBOR INFORMED CONSUMER THAT VEHICLE WAS IN FLAMES. FIRE DEPARTMENT INSPECTOR DETERMINED THAT FIRE STARTED IN ELECTRICAL WIRING HARNESS. NOTE: RECALL 99V029000 REPAIRS HAD BEEN PERFORMED PRIOR TO FIRE. *SLC

NHTSA complaint #891857 — an unverified report by a vehicle owner.

Arcadia, FL 6 injured 3 killed

TIRES:TREAD/BELT

THE VEHICLE EXPERIENCED RIGHT REAR TIRE TREAD SEPARATION AND BLOWOUT OF THE COOPER TIRE CAUSING THE VEHICLE TO ROLLOVER SEVERAL TIMES, EJECTING SOME OF THE PASSENGERS, 3 DEATHS AND 6 INJURIES RESULTED FROM THIS INCIDENT (FLORIDA TRAFFIC CRASH REPORT) CRASH REPORT NUMBER 56056858 (ATTORNEY FOR CONSUMER) . *MJS

NHTSA complaint #560627 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

Roseburg, OR

SEAT BELTS

SEATBELT DONT WORK.

NHTSA complaint #10241147 — an unverified report by a vehicle owner.

Ogden, UT

ELECTRICAL SYSTEM:HORN

TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. UPON PURCHASING THE VEHICLE, THE CONTACT STATED THAT THE MUFFLER WAS RUSTED AND CRACKED. THE DEALER STATED THAT THE VEHICLE WAS FINE AND THE FUMES WOULD EXIT OUT OF THE REAR OF THE VEHICLE. THE FIRE DEPARTMENT STATED THAT THE FUMES WERE ENTERING THE VEHICLE DUE TO THE HOLES. THE DEALER STATED THAT THEY SEALED THE HOLES AND THE VEHICLE WAS FINE. THE MIDAS MECHANIC STATED THAT THE DEALER NEVER SEALED THE HOLES ON THE MUFFLER AND IT NEEDED TO BE REPLACED COMPLETELY. HE ALSO STATED THAT THE FUMES COULD IN FACT GET INSIDE THE PASSENGER COMPARTMENT. ALSO, THE HORN HAS NEVER WORKED ON THE VEHICLE SINCE IT WAS PURCHASED; THEREFORE, THE DEALER CONSTRUCTED THEIR OWN HORN TO CORRECT THE FAILURE. THE SLIDING DOOR ON THE VEHICLE WOULD NOT OPEN AND THE VEHICLE WOULD NOT UNLOCK FROM THE PASSENGER COMPARTMENT. IN ADDITION, THE REAR LIFTGATE FELL ON THE CONTACT'S HEAD SEVERAL TIMES. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA complaint #10239623 — an unverified report by a vehicle owner.

Ogden, UT

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. UPON PURCHASING THE VEHICLE, THE CONTACT STATED THAT THE MUFFLER WAS RUSTED AND CRACKED. THE DEALER STATED THAT THE VEHICLE WAS FINE AND THE FUMES WOULD EXIT OUT OF THE REAR OF THE VEHICLE. THE FIRE DEPARTMENT STATED THAT THE FUMES WERE ENTERING THE VEHICLE DUE TO THE HOLES. THE DEALER STATED THAT THEY SEALED THE HOLES AND THE VEHICLE WAS FINE. THE MIDAS MECHANIC STATED THAT THE DEALER NEVER SEALED THE HOLES ON THE MUFFLER AND IT NEEDED TO BE REPLACED COMPLETELY. HE ALSO STATED THAT THE FUMES COULD IN FACT GET INSIDE THE PASSENGER COMPARTMENT. ALSO, THE HORN HAS NEVER WORKED ON THE VEHICLE SINCE IT WAS PURCHASED; THEREFORE, THE DEALER CONSTRUCTED THEIR OWN HORN TO CORRECT THE FAILURE. THE SLIDING DOOR ON THE VEHICLE WOULD NOT OPEN AND THE VEHICLE WOULD NOT UNLOCK FROM THE PASSENGER COMPARTMENT. IN ADDITION, THE REAR LIFTGATE FELL ON THE CONTACT'S HEAD SEVERAL TIMES. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA complaint #10239623 — an unverified report by a vehicle owner.

Ogden, UT

STRUCTURE

TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. UPON PURCHASING THE VEHICLE, THE CONTACT STATED THAT THE MUFFLER WAS RUSTED AND CRACKED. THE DEALER STATED THAT THE VEHICLE WAS FINE AND THE FUMES WOULD EXIT OUT OF THE REAR OF THE VEHICLE. THE FIRE DEPARTMENT STATED THAT THE FUMES WERE ENTERING THE VEHICLE DUE TO THE HOLES. THE DEALER STATED THAT THEY SEALED THE HOLES AND THE VEHICLE WAS FINE. THE MIDAS MECHANIC STATED THAT THE DEALER NEVER SEALED THE HOLES ON THE MUFFLER AND IT NEEDED TO BE REPLACED COMPLETELY. HE ALSO STATED THAT THE FUMES COULD IN FACT GET INSIDE THE PASSENGER COMPARTMENT. ALSO, THE HORN HAS NEVER WORKED ON THE VEHICLE SINCE IT WAS PURCHASED; THEREFORE, THE DEALER CONSTRUCTED THEIR OWN HORN TO CORRECT THE FAILURE. THE SLIDING DOOR ON THE VEHICLE WOULD NOT OPEN AND THE VEHICLE WOULD NOT UNLOCK FROM THE PASSENGER COMPARTMENT. IN ADDITION, THE REAR LIFTGATE FELL ON THE CONTACT'S HEAD SEVERAL TIMES. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA complaint #10239623 — an unverified report by a vehicle owner.

Ogden, UT

LATCHES/LOCKS/LINKAGES

TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. UPON PURCHASING THE VEHICLE, THE CONTACT STATED THAT THE MUFFLER WAS RUSTED AND CRACKED. THE DEALER STATED THAT THE VEHICLE WAS FINE AND THE FUMES WOULD EXIT OUT OF THE REAR OF THE VEHICLE. THE FIRE DEPARTMENT STATED THAT THE FUMES WERE ENTERING THE VEHICLE DUE TO THE HOLES. THE DEALER STATED THAT THEY SEALED THE HOLES AND THE VEHICLE WAS FINE. THE MIDAS MECHANIC STATED THAT THE DEALER NEVER SEALED THE HOLES ON THE MUFFLER AND IT NEEDED TO BE REPLACED COMPLETELY. HE ALSO STATED THAT THE FUMES COULD IN FACT GET INSIDE THE PASSENGER COMPARTMENT. ALSO, THE HORN HAS NEVER WORKED ON THE VEHICLE SINCE IT WAS PURCHASED; THEREFORE, THE DEALER CONSTRUCTED THEIR OWN HORN TO CORRECT THE FAILURE. THE SLIDING DOOR ON THE VEHICLE WOULD NOT OPEN AND THE VEHICLE WOULD NOT UNLOCK FROM THE PASSENGER COMPARTMENT. IN ADDITION, THE REAR LIFTGATE FELL ON THE CONTACT'S HEAD SEVERAL TIMES. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA complaint #10239623 — an unverified report by a vehicle owner.

at 145,681 miles OK, OK Fire

VEHICLE SPEED CONTROL:CRUISE CONTROL

TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. THE CONTACT STATED THAT THE CRUISE CONTROLS SHUTS ON AND OFF WITHOUT WARNING. SEVERAL YEARS AGO, HE WITNESSED BILLOWS OF SMOKE COMING FROM THE VEHICLE. THE VEHICLE HAS NOT BEEN INSPECTED OR REPAIRED. THE SPEED AND POWERTRAIN WERE UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 145,681.

NHTSA complaint #10199391 — an unverified report by a vehicle owner.

at 150,000 miles Turnahawk, AZ 1 injured

ELECTRICAL SYSTEM:WIRING

TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. THE CONTACT STATED THAT THE GROUND WIRES ARE SHORTING OUT THE BRAKE LIGHTS AND OTHER WIRES UNDERNEATH THE DASHBOARD. HE ALSO STATED THAT HIS WINDOWS ARE NOT WORKING. FORD STATED THAT NOTHING COULD BE DONE BECAUSE HIS VIN WAS NOT INCLUDED IN THE RECALL. THE CONTACT STATED THAT HE HAS BEEN BURNED BY THE FAILED WIRES. THE RECALL # WAS UNKNOWN. THE CURRENT MILEAGE IS 171,000 AND FAILURE MILEAGE WAS 150,000.

NHTSA complaint #10196275 — an unverified report by a vehicle owner.

at 171,900 miles Huntsville, AL

EXTERIOR LIGHTING:HEADLIGHTS

DT*: THE CONTACT STATED THAT THE VEHICLE'S HORIZONTAL AND VERTICAL HEADLIGHT ADJUSTERS FRACTURED ON 07/04/06. THE VEHICLE WAS TAKEN TO THE DEALER ON 07/05/06 WHO DETERMINED THAT THERE WAS NO REPLACEMENT PART AVAILABLE TO REPAIR THE PROBLEM. THE TENSION SPRING THAT ASSISTS IN THE PROPER FUNCTIONING OF THE HEADLIGHT ADJUSTERS WAS NO LONGER AVAILABLE AS WELL. THE MANUFACTURER WAS NOT ALERTED. UPDATED 8/1/2006 -

NHTSA complaint #10162864 — an unverified report by a vehicle owner.

at 194,000 miles Moscow, OH

POWER TRAIN:MANUAL TRANSMISSION

DT*: THE CONTACT STATED WHEN THE VEHICLE WAS PLACED IN DRIVE, IT FAILED TO MOVE FORWARD. THE VEHICLE CURRENTLY ONLY OPERATES IN REVERSE. THE VEHICLE WAS SEEN BY A LOCAL MECHANIC WHO DETERMINED THE TRANSMISSION NEEDED TO BE REPLACED. THE TRANSMISSION HAD GONE OUT PREVIOUSLY AND WAS REPLACED BY A LOCAL MECHANIC.

NHTSA complaint #10153208 — an unverified report by a vehicle owner.

at 68,000 miles Sarasota, FL Crash 1 injured

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS

OWNER WAS GOING AT APPROXIMATELY 45 MPH. OWNER APPLIED THE BRAKES AND THE BRAKES WENT TO THE FLOOR. OWNER SAYS THAT THE FRONT RIGHT BRAKE HOSE LINE POPPED RIGHT OFF. CAUSING THE VEHICLE TO LOSE ALL BRAKE PRESSURE PREVENTING THE VEHICLE FROM STOPPING. PROVIDE FURTHER DETAILS.

NHTSA complaint #10108595 — an unverified report by a vehicle owner.

at 186,424 miles Alhambra, CA Crash

TIRES:TREAD/BELT

DRIVER'S SIDE REAR TIRE EXPERIENCED A TREAD SEPARATION WHILE DRIVING 60-65 MPH, WITH TWO ADULTS AND ONE CHILD IN A FORD AEROSTAR 1992 VAN. THE TIRE REMAINED INFLATED. AFTERMARKET EQUIPMENT, INSTALLED AT 136,671 MILES, TIRE SIZE P215/70R14, DOT# DBHYC2423000. *AK

NHTSA complaint #10091966 — an unverified report by a vehicle owner.

at 236,000 miles Williston, SC

SEATS:FRONT ASSEMBLY:RECLINER

SEAT BACK BOLTS SHEARED FOR UNKNOWN REASONS. BOUGHT USED. BUT, NO REPORTED OF PREVIOUS ACCIDENTS. WE HAD NOTICED SOME 'LOOSENESS' IN THE SEAT BACK. BUT, ATTRIBUTED IT TO WEAR IN THE LATCH POSITIONING DEVICE. WHEN THE LAST BOLT SHEARED THE SEAT BACK GAVE WAY DROPPING THE DRIVER TO A RECLINING POSITION.

NHTSA complaint #10073014 — an unverified report by a vehicle owner.

Denver, CO

POWER TRAIN

CONSUMER DENIED REIMBURSEMENT FOR EXPENSES INCURRED PRIOR TO RECEIVING RECALL. *PH RECALL IS IN REGARDS ON POWER TRAIN MODIFICATION.

NHTSA complaint #10066979 — an unverified report by a vehicle owner.

at 269,709 miles Evans, GA

TIRES:TREAD/BELT

MASTERCRAFT A/S IV P215/75R14 TIRE FAILED ON RIGHT REAR WHILE TRAVELLING BETWEEN 65-70 MPH ON INTERSTATE. TREAD SEPARATED FROM TIRE WHILE TIRE REMAINED INFLATED. TREAD CAUSED DAMAGE TO INTERIOR OF WHEEL WELL AND EXHAUST PIPE.*AK THIS WAS THE SECOND INCIDENCE ON THIS VEHICLE FOR THE SAME BRAND & MODEL TIRE AS THERE WAS A PREVIOUS FAILURE OF THE SAME TYPE SEVERAL YEARS AGO WITH SAME MODEL TIRE. PLEASE NOTE THAT UNDER TIRES YOUR WEB SITE DOES NOT ALLOW ME TO CHOOSE THE CORRECT SIZE AS THERE ARE ONLY TWO CHOICES.

NHTSA complaint #10045734 — an unverified report by a vehicle owner.

at 142,297 miles Augusta, WI

POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT

THE SHIFTING LEVER IN THE STEERING COLUMN MALFUNCTIONED, WHICH CAUSED THE VEHICLE NOT TO SHIFT. PART# 2F0DC-7215 53. *AK THIS WAS DUE TO A MECHANICAL FAILURE AND MAY BE A MANUFACTURER DEFECT. THE PROBLEM WAS THE TRANSMISSION/SHIFT ACTUATING TUBE. *SCC

NHTSA complaint #10038132 — an unverified report by a vehicle owner.

Cottage Grove, OR

ENGINE AND ENGINE COOLING:ENGINE

CONSUMER STATES THAT WHILE DRIVING AT ANY SPEED AND WITH NO WARNING EHICLE WILL SHUT OFF, CAUSING CONSUMER TO PULL OVER, AND IT WILL BE HARD TO GET THE VEHICLE BACK STARTED.DEALER NOTIFIED.

NHTSA complaint #10032086 — an unverified report by a vehicle owner.

at 12,000 miles Tucson, AZ

TIRES

CONSUMER COMPLAINED ABOUT TIRES.

NHTSA complaint #10022873 — an unverified report by a vehicle owner.

Rochester, MN

EXTERIOR LIGHTING:HEADLIGHTS

THE HEAD LIGHTS FLICKERED AND THEN WENT OUT, THE ALTERNATOR WAS REPLACED, HOWEVER THE PROBLEM CONTINUED.

NHTSA complaint #10015607 — an unverified report by a vehicle owner.

at 142,000 miles Waukesha, WI

EXTERIOR LIGHTING:HEADLIGHTS

FIRST STARTED OUT A COUPLE OF MONTHS AGO. HEADLIGHTS WOULD FLICKER OFF AND THEN BACK ON. I FIGURED IT WAS NOTHING. NOW THE HEADLIGHTS FLICKER EVERY 30-60 SECONDS, CAN NOT DRIVE VEHICLE AT NIGHT, HAVE ALREADY BEEN PULLED OVER BY POLICE BECAUSE OF IT. I EXPLAINED TO THE OFFICER THERE MUST BE A PROBLEM WITH THE HEADLIGHTS.

NHTSA complaint #10010714 — an unverified report by a vehicle owner.

Plaza, ND

EXTERIOR LIGHTING:HEADLIGHTS

WHILE DRIVING AT HIGHWAY SPEEDS AT NIGHT, HEADLIGHT SWITCH (F49Z-11654-A), WITH AUTOLAMP OPTION, FAILED AND HEADLIGHTS STARTED FLASHING OFF AND ON THEN GOING OUT COMPLETELY. THIS HAS OCCURRED THREE TIMES, 9/98 AT 93,000 MILES (SWITCH REPLACED), 8/01 AT 145,000 MILES (NEW SWITCH AND BLOCK INSTALLED W/OLD WIRING) AND 10/02 AT 160,000 MILES (NEW SWITCH AND BLOCK W/NEW WIRING INSTALLED). VEHICLE NORMALLY DRIVEN WITH HEADLIGHTS ON FOR SAFETY SO USEAGE TIME ON SWITCH IS EXTENSIVE. EACH TIME LIGHTS WENT OUT, THE HEADLIGHT SWITCH CONTACTS, TERMINALS AND WIRE TERMINAL CONNECTORS HAD OVERHEATED AND DISCOLORED. THE OVERHEATING MELTED AND DISTORTED THE PLASTIC SWITCH CASE AND TERMINAL BLOCK (D3TZ-11A648-A), ALLOWING OR FORCING TERMINALS TO DISTORT OR MOVE. BOTH OF THE BATTERY POWER TO MAIN LIGHT SWITCH TERMINALS, A & B AND THE MAIN LIGHT SWITCH TO DIMMER SWITCH TERMINAL, WERE THE ONLY ONES OVERHEATED. DT

NHTSA complaint #769664 — an unverified report by a vehicle owner.

at 120,000 miles North River Side, IL

TIRES:TEMPORARY/EMERGENCY SPARE TIRE

CONSUMER STATES THAT WHILE DRIVING ON THE HIGHWAY HIS SPARE TIRE FELL OUT OF UNDER THE VEHICLE. *MR SPARE TIRE MOUNTING FELL WHILE DRIVING AT 20 MPH. THE MOUNTING BOLT WAS RUSTED.

NHTSA complaint #8020522 — an unverified report by a vehicle owner.

Harpers Ferry, WV

POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH

VEHICLE WAS IN PARK WITH KEY OUT OF IGNITION WHEN A TWO YEAR OLD CHILD WAS ABLE TO PUT VEHICLE IN NEUTRAL. VEHICLE WAS VERY DANGEROUS. PLEASE PROVIDE ANY FURTHER INFORMATION.

NHTSA complaint #8011531 — an unverified report by a vehicle owner.

Harpers Ferry, WV

POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH

CHILD WAS ABLE TO SHIFT GEAR OUT OF PARK. VEHICLE WAS NOT ON AT THAT TIME. DEALER CONTACTED. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.

NHTSA complaint #8011559 — an unverified report by a vehicle owner.

Anchorage, AK

SUSPENSION

WHEN CHANGING GEARS VEHICLE WILL SHAKE. WHEN TRAVELING AT 55 MPH THERE IS A BAD JERK IN VEHICLE. PLEASE PROVIDE ANY FURTHER INFORMATION.

NHTSA complaint #8004898 — an unverified report by a vehicle owner.

Great Falls, MT

ELECTRICAL SYSTEM:IGNITION

RECALL CAMPAIGN 99V029000 WAS FOR IGNITION WIRING HARNESS. THE WIRING HARNESS IN MY VAN OVERHEAD, SHORTED OUT THE LIGHTS AND OTHER EQUIPMENT AND PUT OFF THE ODOR OF BURNING WIRES. I PAID TO HAVE IT REPLACED. I JUST FOUND OUT ABOUT THE RECALL AND FORD TELLS ME THAT MY VAN WAS NOT INCLUDED IN THE RECALL. IF I HAVE THE SAME PROBLEM AS HAS BEEN IDENTIFIED SHOULDN'T IT BE COVERED? OR MAYBE YOU NEED TO EXPAND THE CAMPAIGN.

NHTSA complaint #756953 — an unverified report by a vehicle owner.