FaultScore

Ford Aerostar body problems

101 of the 3,109 complaints filed about the Ford Aerostar are about the body and structure — 3% of everything owners reported. The worst model year for it is 1993.

101

Complaints

3%

Share of all complaints

4

Crashes

4

Fires

Body & Structure complaints by model year

1986 Aerostar 1 1.0%
1987 Aerostar 5 5.0%
1988 Aerostar 7 6.9%
1989 Aerostar 7 6.9%
1990 Aerostar 4 4.0%
1991 Aerostar 10 9.9%
1992 Aerostar 11 10.9%
1993 Aerostar 25 24.8%

Median failure at 171,575 miles

1994 Aerostar 16 15.8%

Median failure at 114,544 miles

1995 Aerostar 10 9.9%
1996 Aerostar 4 4.0%
1997 Aerostar 1 1.0%

What owners said

1996 Ford Aerostar Hammond,, IN

STRUCTURE:BODY

CONDENSED VERSION: @ 70MPH POSTED SPEED LIMIT GOODYEAR ALLEGRA TOURING TIRE EXPLODED LIKE A 1/4 STICK OF DYNAMITE AND ALMOST COST ME MY LIFE IF MY REACTIONARY TIME HAD BEEN ANY SLOWER. 3 OTHER TIRES SAME LEAKING THROUGH SIDEWALL GOODYEAR DECORATIVE GILLS ON SAME THIS HAS NOT RESOLVED. SELLER HAS NOT RESOLVED AND REFUSES THOUGH GOODYEAR SAID TO REPLACE BEFORE THE MAIN ISSUE OF THE LEFT FRONT DRIVER TIRE EXPLODING AT 70 MPH, . LITIGATION IS NEXT STEP IF AMICABLE RESOLUTION CAN NOT BE HAD. CONTACT HAS BEEN EXTENSIVE WITH GOODYEAR TO NO RESULTS.

NHTSA complaint #11317548 — an unverified report by a vehicle owner.

1993 Ford Aerostar at 100,000 miles Mechanicsville, VA Crash

STRUCTURE:BODY:BUMPERS

BACKED INTO PINE TREE IN DRIVEWAY. SHATTERED PLASTIC BUMPER COVER. CAN NOT REPLACE BUMPER COVER BECAUSE FORD SAYS OBSOLETE. ALSO NO AFTER MARKET BUMPER CAN BE FOUND FOR THIS MODEL. THIS BUMPER PROTECTS NO ONE. *JS FORD WON'T EVEN GIVE ME THE FORD PART NUMBER. ITS A CARGO VAN. OTHER MODEL COVERS CAN BE BOUGHT FROM AFTER MARKET SELLERS BUT NOT THE CARGO VAN. ONLY PLACE TO GET ONE IS JUNK YARDS IF YOU ARE GET LUCKY. MOST OF THEIR COVERS ARE BUSTED ALSO. A CAR IS A HAZARD WITHOUT A BUMPER.

NHTSA complaint #10592183 — an unverified report by a vehicle owner.

1992 Ford Aerostar Ogden, UT

STRUCTURE

TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. UPON PURCHASING THE VEHICLE, THE CONTACT STATED THAT THE MUFFLER WAS RUSTED AND CRACKED. THE DEALER STATED THAT THE VEHICLE WAS FINE AND THE FUMES WOULD EXIT OUT OF THE REAR OF THE VEHICLE. THE FIRE DEPARTMENT STATED THAT THE FUMES WERE ENTERING THE VEHICLE DUE TO THE HOLES. THE DEALER STATED THAT THEY SEALED THE HOLES AND THE VEHICLE WAS FINE. THE MIDAS MECHANIC STATED THAT THE DEALER NEVER SEALED THE HOLES ON THE MUFFLER AND IT NEEDED TO BE REPLACED COMPLETELY. HE ALSO STATED THAT THE FUMES COULD IN FACT GET INSIDE THE PASSENGER COMPARTMENT. ALSO, THE HORN HAS NEVER WORKED ON THE VEHICLE SINCE IT WAS PURCHASED; THEREFORE, THE DEALER CONSTRUCTED THEIR OWN HORN TO CORRECT THE FAILURE. THE SLIDING DOOR ON THE VEHICLE WOULD NOT OPEN AND THE VEHICLE WOULD NOT UNLOCK FROM THE PASSENGER COMPARTMENT. IN ADDITION, THE REAR LIFTGATE FELL ON THE CONTACT'S HEAD SEVERAL TIMES. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA complaint #10239623 — an unverified report by a vehicle owner.

1994 Ford Aerostar at 120,000 miles Pottstown, PA

STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS

FRONT COIL SPRINGS SNAPPED, HAD TO REPLACED WITH READING SPRING WORKS, THEY HAD TO SEND THE SPECKS TO CHICAGO. MY FORD AERO STAR 4 WHEEL DRIVE & 4.0 V6 IS NOT AVAILABLE FROM AFTER MARKET. THE ONLY OPTION IS TO BUY NEW OR USED FORD SPRINGS WHICH ARE MADE IN CHINA. THE LOCAL FORD DEALER ADMITS REPLACING COIL & LEAF SPRINGS ON SEVERAL MODELS. MIDAS WAS SO BUSY REPLACING FORD SPRINGS, THEY COULD NOT SET UP AN APPOINTMENT TO INSTALL SPRINGS EVEN IF I HAD THE SPRINGS.

NHTSA complaint #10217895 — an unverified report by a vehicle owner.

1990 Ford Aerostar Lusby, MD

STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS

BRAKING SYSTEM -- MASTER CYLINDER

NHTSA complaint #10125484 — an unverified report by a vehicle owner.

1993 Ford Aerostar Huntington, WV

STRUCTURE

ELECTRONIC DASH READOUT CANNOT BE SEEN WHEN SUNLIGHT ENTERS THE CAR AT NUMEROUS ANGLES. *LA

NHTSA complaint #10061152 — an unverified report by a vehicle owner.

1994 Ford Aerostar at 109,089 miles Rochester, NY

STRUCTURE:FRAME AND MEMBERS

SPARE TIRE FELL-OFF, WITH OUT ANY WARNING, FROM ITS MOUNTING UNDERNEATH THE VAN. WE WERE LUCKY THAT THIS HAPPENED IN A PARKING LOT AND THE VAN WE JUST PARKED. THERE WAS A RATTLE DURING DRIVING, BUT STOPPED WHEN GOING SLOW OR STOPPED.

NHTSA complaint #10043414 — an unverified report by a vehicle owner.

1993 Ford Aerostar at 243,150 miles Marietta, GA Fire

STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS

THEY SAY "WHERE THERE'S SMOKE THERE'S FIRE" SO THAT'S WHY I CHECKED THE FIRE BUTTON ON THE FORM. JUST TO THE RIGHT OF THE ACCELERATOR THE CARPET STARTED SMOKING. WE STILL DON'T KNOW THE CAUSE. BUT, EVERYTIME WE RUN THE CAR AN AWFUL SMELL RESULTS. WE NO LONGER DRIVE LONG DISTANCES. IT'S OUR ONLY CAR BUT I WE'LL HAVE TO TAKE IT TO THE GARAGE SOON. WITH HOLIDAY BILLS THIS COULDN'T HAVE COME AT A WORSE TIME.

NHTSA complaint #10000660 — an unverified report by a vehicle owner.

1991 Ford Aerostar Berkely Springs, WV

STRUCTURE:BODY:DOOR

PASSENGER SIDE SLIDING DOOR WILL NO LONGER OPEN. VEHICLE HAS NOT BEEN EXAMINED BY DEALER. NLM

NHTSA complaint #8020014 — an unverified report by a vehicle owner.

1993 Ford Aerostar Saint George, UT

STRUCTURE:BODY:DOOR

TWO RADIATOR REPLACEMENTS WITHIN 11,000 MILES DUE TO LEAKAGES AROUND SEAL. DEALER AND MANUFACTURER WERE NOTIFIED.*AK ALSO THE REAR DOOR LOCK WAS INOPERATIVE, THE DOOR LOCK ACTUATOR WAS REPLACED.

NHTSA complaint #8012682 — an unverified report by a vehicle owner.

1994 Ford Aerostar Alberta, CD 1 injured

STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT

WHILE THE LIFT GATE WAS IN THE UP POSITION, ONE STUD SNAPPED OFF AT THE FRAME, DROPPING THE LIFT GATE ON THE BACK OF CONSUMER'S HEAD AND SHOULDERS.

NHTSA complaint #564596 — an unverified report by a vehicle owner.

1991 Ford Aerostar Grafton, OH

STRUCTURE:BODY:TAILGATE:HINGE AND ATTACHMENTS

THE REAR LIFT SPRING ON THE REAR LIFTGATE BROKE AT THE UP POSISTION WHILE UNLOADING,CAUSING THE DOOR TO COME SLAMING DOWN ON MY BACK.

NHTSA complaint #753220 — an unverified report by a vehicle owner.

1993 Ford Aerostar Indianapolis, IN

STRUCTURE:BODY:TAILGATE:HINGE AND ATTACHMENTS

HYDRAULIC CYLINDERS ON RIGHT SIDE OF TAILGATE HAVE BROKEN, DOOR WOULD NOT STAY IN OPEN POSITION WHEN USED. DEALER NOTIFIED. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION ON THIS MATTER.

NHTSA complaint #894292 — an unverified report by a vehicle owner.

1989 Ford Aerostar Tampa, FL

STRUCTURE

STRUCTURE PROBLEMS

NHTSA complaint #9002807 — an unverified report by a vehicle owner.

1989 Ford Aerostar Mclean, VA

STRUCTURE

ANOTHER VEHICLE HIT THE CONSUMER'S VEHICLE ON THE DRIVER'S SIDE AT ABOUT 30 MPH CAUSING THE VEHICLE TO ROLL ONTO IT'S RIGHT SIDE AND SLIDE ABOUT A FOOT OR TWO. NLM

NHTSA complaint #560703 — an unverified report by a vehicle owner.

1994 Ford Aerostar Chicago, IL

STRUCTURE:BODY:TAILGATE:HINGE AND ATTACHMENTS

WHILE DRIVING NEUMATIC ARM BROKE OFF OF TAIL BACK DOOR. PIECE BROKE OFF WITHOUT PRIOR WARNING.*AK *SLC

NHTSA complaint #884888 — an unverified report by a vehicle owner.

1994 Ford Aerostar Temple, TX

STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT

BOLTS HOLDING HYDRAULIC CYLINDER BROKE RIGHT OFF ON BACK LIFT DOOR. WHEN IT BROKE, IT FELL RIGHT ON CONSUMER'S HEAD. CONTACTED DEALER, AND THEY WERE WILLING TO FIX PROBLEM AT OWNER'S EXPENSE.

NHTSA complaint #884563 — an unverified report by a vehicle owner.

1997 Ford Aerostar ELM City, NC

STRUCTURE:BODY:DOOR

WHEN SLIDING DOOR TOO CLOSE IT WILL NOT CONNECT AND LOCK, LIGHT STAYS ON BECAUSE DOOR IS NOT SHUT ALL THE WAY.

NHTSA complaint #882647 — an unverified report by a vehicle owner.

1994 Ford Aerostar Glenwood Springs, CO 1 injured

STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT

LEFT LIFTGATE SUPPORT FAILED, RIGHT ONE FAILED 2 MONTHS LATER. *AK THE FIRST FAILURE INJURED THE CONSUMER.

NHTSA complaint #880813 — an unverified report by a vehicle owner.

1994 Ford Aerostar Palmdale, CA

STRUCTURE:BODY:DOOR

CRUISE CONTROL DOES NOT WORK, ELECTRIC DOOR LOCKS WOULD NOT LET THE CONSUMER IN OR OUT OF THE VEHICLE. *SLC

NHTSA complaint #558844 — an unverified report by a vehicle owner.

Other Ford Aerostar problems