FaultScore

Ford Aerostar brake problems

351 of the 3,109 complaints filed about the Ford Aerostar are about the braking system — 11% of everything owners reported. The worst model year for it is 1993.

351

Complaints

11%

Share of all complaints

45

Crashes

6

Fires

Brakes complaints by model year

1986 Aerostar 1 0.3%
1987 Aerostar 4 1.1%
1988 Aerostar 13 3.7%
1989 Aerostar 25 7.1%

Median failure at 173,185 miles

1990 Aerostar 35 10.0%

Median failure at 101,000 miles

1991 Aerostar 41 11.7%

Median failure at 150,000 miles

1992 Aerostar 69 19.7%

Median failure at 68,000 miles

1993 Aerostar 80 22.8%

Median failure at 108,500 miles

1994 Aerostar 31 8.8%

Median failure at 120,000 miles

1995 Aerostar 20 5.7%
1996 Aerostar 23 6.6%
1997 Aerostar 7 2.0%
2000 Aerostar 2 0.6%

What owners said

1994 Ford Aerostar at 120,000 miles Pottstown, PA

SERVICE BRAKES, AIR:DISC:PADS

FRONT COIL SPRINGS SNAPPED, HAD TO REPLACED WITH READING SPRING WORKS, THEY HAD TO SEND THE SPECKS TO CHICAGO. MY FORD AERO STAR 4 WHEEL DRIVE & 4.0 V6 IS NOT AVAILABLE FROM AFTER MARKET. THE ONLY OPTION IS TO BUY NEW OR USED FORD SPRINGS WHICH ARE MADE IN CHINA. THE LOCAL FORD DEALER ADMITS REPLACING COIL & LEAF SPRINGS ON SEVERAL MODELS. MIDAS WAS SO BUSY REPLACING FORD SPRINGS, THEY COULD NOT SET UP AN APPOINTMENT TO INSTALL SPRINGS EVEN IF I HAD THE SPRINGS.

NHTSA complaint #10217895 — an unverified report by a vehicle owner.

1989 Ford Aerostar at 244,000 miles Etobicoke, 00

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS

BRAKE LINE NEXT TO GAS TANK FAILED ON HIGHWAY, BRAKING ABILITY WAS GREATLY REDUCED.

NHTSA complaint #10164625 — an unverified report by a vehicle owner.

1990 Ford Aerostar Lusby, MD

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

BRAKING SYSTEM -- MASTER CYLINDER

NHTSA complaint #10125484 — an unverified report by a vehicle owner.

1992 Ford Aerostar at 68,000 miles Sarasota, FL Crash 1 injured

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS

OWNER WAS GOING AT APPROXIMATELY 45 MPH. OWNER APPLIED THE BRAKES AND THE BRAKES WENT TO THE FLOOR. OWNER SAYS THAT THE FRONT RIGHT BRAKE HOSE LINE POPPED RIGHT OFF. CAUSING THE VEHICLE TO LOSE ALL BRAKE PRESSURE PREVENTING THE VEHICLE FROM STOPPING. PROVIDE FURTHER DETAILS.

NHTSA complaint #10108595 — an unverified report by a vehicle owner.

1989 Ford Aerostar at 102,371 miles Garden Grove, CA Crash 1 injured

SERVICE BRAKES, HYDRAULIC

THE CONSUMER STATED THAT BACK IN 1998 SHE HAD A ACCIDENT WITH HER FORD AEROSTAR. SHE STATED THAT WHEN SHE PULLED INTO A PARKING SPACE AND HIT THE BRAKES, THE VEHICLE SURGED FORWARD AND HIT A BUILDING. SHE SAID SHE HAD THE VEHICLE TOWED TO THE DEALER WHO STATED THAT THEY THOUGHT THE PROBLEM WAS A FAULTY IDLE AIR CONTROL. SHE SAID IT WAS REPAIRED AND SHE TOOK THE PART AND SENT IT TO THE MANUFACTURER. NOW THE PROBLEM HAS COME UP AGAIN AND SHE WAS ASKED TO BE A WITNESS, BECAUSE SOMEONE WAS KILLED, WHEN THEIR VEHICLE DID THE SAME THING. *JB IT WAS DETERMINED THAT THE THROTTLE AIR BY PASS VALVE ASSEMBLY WAS NOT ONE OF FORD'S PARTS.

NHTSA complaint #10097085 — an unverified report by a vehicle owner.

2000 Ford Aerostar Syracuse, NY

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS

CONSUMER APPLIED THE BRAKES AND PEDAL WENT TO THE FLOOR. THE BRAKES HAD LESS BRAKING POWER. CONSUMER TOOK THE VEHICLE TO THE DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT BRAKES PADS AND ROTORS NEEDED TO BE REPLACED. *AK

NHTSA complaint #10095303 — an unverified report by a vehicle owner.

2000 Ford Aerostar Syracuse, NY

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

CONSUMER APPLIED THE BRAKES AND PEDAL WENT TO THE FLOOR. THE BRAKES HAD LESS BRAKING POWER. CONSUMER TOOK THE VEHICLE TO THE DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT BRAKES PADS AND ROTORS NEEDED TO BE REPLACED. *AK

NHTSA complaint #10095303 — an unverified report by a vehicle owner.

1991 Ford Aerostar at 150,000 miles Tulare, CA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

THE FRONT BRAKE ROTORS WARPED, CAUSING THE VEHICLE TO SHIMMY. DEALERSHIP REPAIRED THE PROBLEM TWICE, BUT THE CONSUMER WAS STILL HAVING THE SAME PROBLEMS.

NHTSA complaint #10087370 — an unverified report by a vehicle owner.

1990 Ford Aerostar at 12,000 miles Decatur, GA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

THE VEHICLE IS EXPERIENCING THE FAILURES DESCRIBED IN THE MASTER CYLINDER PISTONS RECALL 89V223000. IN ADDITION, THE ABS LIGHT COMES ON. ALSO, THE VEHICLE IS EXPERIENCING THE FAILURE DESCRIBED IN THE IGNITION SWITCH RECALL 96V071000 BUT THIS VEHICLE NOT INCLUDED IN RECALL DUE TO VIN.

NHTSA complaint #10076051 — an unverified report by a vehicle owner.

1991 Ford Aerostar SAN Leandro, CA

SERVICE BRAKES, HYDRAULIC

BRAKES OVERHEAT ON A CURVEY ROAD

NHTSA complaint #10068880 — an unverified report by a vehicle owner.

1994 Ford Aerostar Herlong, CA

SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT

THREE DAYS AFTER I HAVE THE VANS WIREING DONE BECAUSE OF A RECALL, MY HORN STOPPED WORKING AND THE AIR BAG LIGHT STARTED FLASHING AND MY BRAKE LIGHTS STARTED STAYING ON. I CALLED JIM WILSON FORD WHO DID THE REPAIRS I WAS TOLD BY THE HEAD MAN AT THE DEALERSHIP THAT IT WAS NOT THERE FALT AND I WOULD HAVE TO PAY TO HAVE IT FIXED. EVERYTHING WORKED FINE UNTIL THEY DID THE RECALL WORK.

NHTSA complaint #10061851 — an unverified report by a vehicle owner.

1994 Ford Aerostar Herlong, CA

SERVICE BRAKES, HYDRAULIC:BRAKE FLUID LOW WARNING: LAMP

THREE DAYS AFTER I HAVE THE VANS WIREING DONE BECAUSE OF A RECALL, MY HORN STOPPED WORKING AND THE AIR BAG LIGHT STARTED FLASHING AND MY BRAKE LIGHTS STARTED STAYING ON. I CALLED JIM WILSON FORD WHO DID THE REPAIRS I WAS TOLD BY THE HEAD MAN AT THE DEALERSHIP THAT IT WAS NOT THERE FALT AND I WOULD HAVE TO PAY TO HAVE IT FIXED. EVERYTHING WORKED FINE UNTIL THEY DID THE RECALL WORK.

NHTSA complaint #10061851 — an unverified report by a vehicle owner.

1990 Ford Aerostar at 190,000 miles Patriot, OH Crash

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

THE REAR ANTI LOCK BRAKES HAVE MALFUNCTIONED, CAUSING THE BRAKES TO LOCK. AS A RESULT THE STEERING LOCK AND THE VEHICLE LOST CONTROL. NO REPORT OF AIRBAG DEPLOYMENT. PLEASE PROVIDE ADDITIONAL INFORMATION. *NLM

NHTSA complaint #10048473 — an unverified report by a vehicle owner.

1993 Ford Aerostar Oakland, MD

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

WHILE DRIVING VEHICLE LOST CONTROL. TOOK VEHICLE TO INDEPENDENT REPAIR SHOP, AND MECHANIC INDICATED THAT THIS VEHICLE WAS ON RECALL CONCERNING TRANSFER CASE PROBLEM. ALSO, HAD BRAKE SYSTEM PROBLEM.

NHTSA complaint #10048270 — an unverified report by a vehicle owner.

1993 Ford Aerostar at 108,500 miles Houma, LA

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT

CANCELLATION OF GENERAL RECALL TSB94B38 WHICH HAD TO DO WITH ABS GENERAL RECALL WHICH FORD SAYS IS NOW EXPIRED. MY REAR BRAKES LOCKUP FIRST THING IN THE MORNING, AND SOMETIMES DURING THE DAY, SOMETIMES I GET A ABS LIGHT.

NHTSA complaint #10033247 — an unverified report by a vehicle owner.

1988 Ford Aerostar Sacramento, CA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS

THE BRAKE PEDAL WENT DOWN WHEN THE BRAKE WAS APPLIED. ALSO THE MASTER CYLINDER RESERVOIR HAD TO BE TOPPED UP CONSTANTLY DUE TO BRAKE FLUID DRIPPING FROM A CRACK IN THE BRAKE HOSE. THE MECHANIC EXAMINED A SIMILAR FORD AEROSTAR 1990 AND STATED THAT THE PROBLEM WAS THE SAME LIKE THE 1988 FORD AEROSTAR.( WRITTEN IN BY A PROFFESSIONAL MECHANIC)

NHTSA complaint #567440 — an unverified report by a vehicle owner.

1996 Ford Aerostar Presque Isle, ME

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

BRAKE ROTORS ARE WEARING, AND WHEN THE CONSUMER APPLIES THE BRAKES, THE VEHICLE WILL JERK AND BECOME HARD FOR THE CONSUMER TO CONTROL. THE DEALER WAS NOTIFIED. *AK THE CONSUMER STATES THAT THIS IS A RESULT OF WARPED FRONT BRAKE DISC. (FORD WON'T PAY) *SCC

NHTSA complaint #8018497 — an unverified report by a vehicle owner.

1996 Ford Aerostar Presque Isle, ME

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

WHILE DRIVING, VEHICLE WILL JERK FORWARD. THIS IS CAUSED BY FRONT ROTORS WARPING EXTREMELY. DEALER CONTACTED.*AK THE BRAKE PADS ARE BARELY WORN. CONSUMER WAS ADVISED BY FORD THAT THE WARRANTY HAD EXPIRED AND THERE WAS NOTHING THEY COULD DO. CONSUMER FEELS THE ROTORS WARPED PREMATURELY.

NHTSA complaint #8014952 — an unverified report by a vehicle owner.

1991 Ford Aerostar Rancho Santa Margrta, CA Fire

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM

CONSUMER STATES THAT WHILE DRIVING DOWN HIGHWAY THE REAR BRAKES LOCKED AND CAUSED A FIRE WHICH MELTED THE REAR TIRES. CONSUMER WAS TRAVELLING APPROX 65MPH WHEN THE VEHICLE BEGAN TO SLOW DOWN AND SMOKE BEGAN COMING FROM THE REAR OF VEHICLE.*JB.

NHTSA complaint #8014819 — an unverified report by a vehicle owner.

1997 Ford Aerostar SAN Carlos, CA

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

RIGHT FRONT SPINDLE AND KNUCKLE ASSEMBLY MALFUNCTIONED. DEALER HAS BEEN NOTIFIED. *AK RIGHT FRONT SPINDLE/KNUCKLE ASSEMBLY WAS REPLACED. RIGHT FRONT ROTOR, INNER AND OUTER WHEEL BEARINGS AND SEAL WERE ALL REPLACED.

NHTSA complaint #8005538 — an unverified report by a vehicle owner.

Other Ford Aerostar problems