FaultScore

GMC Envoy fuel system problems

728 of the 3,281 complaints filed about the GMC Envoy are about the fuel system — 22% of everything owners reported. The worst model year for it is 2005.

728

Complaints

22%

Share of all complaints

5

Crashes

6

Fires

Fuel & Propulsion complaints by model year

1995 Envoy 1 0.1%

Median failure at 79,000 miles

1996 Envoy 1 0.1%

Median failure at 53,462 miles

1997 Envoy 1 0.1%

Median failure at 61,000 miles

2000 Envoy 1 0.1%
2001 Envoy 1 0.1%
2002 Envoy 57 7.8%

Median failure at 100,000 miles

2003 Envoy 96 13.2%

Median failure at 84,705 miles

2004 Envoy 69 9.5%

Median failure at 109,000 miles

2005 Envoy 236 32.4%

Median failure at 74,000 miles

2006 Envoy 182 25.0%

Median failure at 65,000 miles

2007 Envoy 81 11.1%

Median failure at 52,325 miles

2008 Envoy 1 0.1%

Median failure at 44,485 miles

2009 Envoy 1 0.1%

Median failure at 60,000 miles

What owners said

2002 GMC Envoy Troutdale, OR Fire

FUEL/PROPULSION SYSTEM

Vehicle listed caught on fire while driving on interstate with unknown cause. No previous warnings. Was a risk to safety of driver/and or passengers.

NHTSA complaint #11748101 — an unverified report by a vehicle owner.

2002 GMC Envoy Hicksville, NY

FUEL/PROPULSION SYSTEM

My vehicle has developed a leak in the plastic fuel tank at the junction of the fill hose connection and the body of the tank that is causing release of flammable vapors and liquid gasoline underneath the vehicle and causing failure of emissions systems. These vehicles have a rampant and long-standing reputation for developing leaks in their plastic fuel tanks at this location which cannot be repaired by any normal means available to a consumer. Virtually all of these vehicles eventually develop leaks, which cause release of flammable fuel vapors and raw gasolene releases. Why isn't there a recall on these faulty fuel tanks? The manufacturer only provided a short-term solution for a limited period of time that is no longer available for vehicles that still have the leaking tanks. The condition is dangerous.

NHTSA complaint #11700025 — an unverified report by a vehicle owner.

2002 GMC Envoy Hicksville, NY

FUEL/PROPULSION SYSTEM

These vehicles have a rampant and long-standing reputation for developing leaks in their plastic fuel tanks. Virtually all of these vehicles eventually develop leaks, which cause release of flammable fuel vapors and raw gasolene releases. Why isn't there a recall on these faulty fuel tanks? The manufacturer only provided a short term solution for a limited period of time that is no longer available for vehicles that still have the leaking tanks. My vehicle now has a bad fuel tank leak that causes emissions test failure and leaks liquid gasolene. Surely a safety recall should be issued?

NHTSA complaint #11699610 — an unverified report by a vehicle owner.

2003 GMC Envoy Lake Orion, MI

FUEL/PROPULSION SYSTEM

Fuel indicator bounces from Empty to full in the matter of seconds while going down the road. Also, issues with mileage range reported as the fuel indicator is fluctuating.

NHTSA complaint #11671427 — an unverified report by a vehicle owner.

2002 GMC Envoy MC Gehee, AR

FUEL/PROPULSION SYSTEM

There are previously fixed recalls starting to pop up one at a time if they were fixed they wouldnt be back causing problems can someone check into this and let me know something I drive a 02 gmc envoy slt 4x4 4.2l. The mileage is unknown due to instrument cluster not working on the DIC settings.I purchased under the pretenses it only had 188000 miles but ive seen higher milage on some shop records also the Center console lid dont latch and other things I cant think of at the moment

NHTSA complaint #11515298 — an unverified report by a vehicle owner.

2006 GMC Envoy at 270,319 miles Craigsville, WV

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

The contact owns a 2006 GMC Envoy. The contact stated that while driving at an undisclosed speed, the vehicle lost motive power. The failure occurred on three separate occasions. The vehicle was taken to an independent mechanic and diagnosed with fuel pump and fuel pump sensor failure. The fuel pump and fuel pump sensor needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was 270,319.

NHTSA complaint #11443055 — an unverified report by a vehicle owner.

2003 GMC Envoy Salinas, CA

FUEL/PROPULSION SYSTEM

CHECK ENGINE LIGHT STAYS ON. HAD A DIAGNOSTIC DONE AND THEY SAID THERE'S A GAS LEAK COMING FROM THE GAS TANK FUEL INLET VALVE. COMMON PROBLEM FOR THE GMC ENVOY AND CORRECTION INVOLVES REPLACING THE WHOLE FUEL TANK COSTING AN AVERAGE $1,400. DANGEROUS TO DRIVE IF LEFT UNTREATED. CALLED GMC CORPORATE AND I DIDN'T GET ANY HELP. THEY SAID MY ENVOY WAS NOT UNDER ANY RECALLS. THEY SHOULD BE HELD RESPONSIBLE FOR THIS DEFECT.

NHTSA complaint #11362068 — an unverified report by a vehicle owner.

2002 GMC Envoy at 173,000 miles Warren, MI

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

TL* THE CONTACT OWNS A 2002 GMC ENVOY. THE CONTACT STATED THAT WHILE OPERATING THE VEHICLE, AN ODOR OF FUEL WAS PRESENT INSIDE AND OUTSIDE OF THE VEHICLE. ALSO AT TIMES, FUEL WAS SEEN ON THE PAVEMENT UNDERNEATH THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THE VEHICLE AND STATED THAT THE FUEL PUMP CONNECTION LINE WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT YET REPAIRED. THE LOCAL DEALER AND MANUFACTURER WERE NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 173,000. INVALID VIN.

NHTSA complaint #11350027 — an unverified report by a vehicle owner.

2003 GMC Envoy at 200,000 miles Desmoines, IA

FUEL/PROPULSION SYSTEM

U GUYS ISSUED RECALLED ALL GMC VEHICLES FOR A LEAKING GAS CK VALVE ON GAS TANK NO MATTER HOW LONG IN SERVICE STATIONARY OR ON MOTION CK WITH MY LOCAL DEALER KARL CHEVROLET ANKENY IOWA THEY SAY EXPIRED I'M 2017 AT 150000 YOUR RECALLED AS LONG AS IN SERVICE.

NHTSA complaint #11324084 — an unverified report by a vehicle owner.

2004 GMC Envoy at 225,000 miles Carmichael, CA

FUEL/PROPULSION SYSTEM

I JUST HAD MY BRAKES SERVICED AND MY BUSHINGS CHANGED, BUT MY ABS LIGHT STILL COMES ON. ALSO WHEN I GO TO BRAKE THE CAR STARTS TO SHAKE AND I'M GOING THE SPEED LIMIT. THE ENGINE HAS A ROUGH IDLE, AND SHUTS OFF WHEN AT A COMPLETE STOP AND WHEN THE VEHICLE IS IN MOTION. I'VE HAD MANY THINGS REPLACED ON THE VEHICLE, SUCH AS PURGE VALVE, GAS CAP. CHARCOAL CANISTER AND FUEL TANK. IN THE ENGINE THE SPARK PLUGS WERE CHANGED AS WELL AS THE COIL PACKS AND THE FUEL INJECTORS. ALONG WITH THE CAMSHAFT SENSOR. STILL GETTING P0455 AND PO0014. WON'T PASS SMOG CAN'T REGISTER VEHICLE, BUT MY ONLY MEANS OF TRANSPORTATION. 2004 GMC ENVOY XUV SLT 4DR 2WD

NHTSA complaint #11311534 — an unverified report by a vehicle owner.

2003 GMC Envoy at 250,000 miles Collinsville, AL

FUEL/PROPULSION SYSTEM

THE FUEL FILL LINE IS BROKEN FROM THE GAS TANK. I WAS FILLING THE TANK FOR HOLIDAY TRAVEL AND THE THE TANK BEGAN TO LEAK. EVERY TANK THAT IS ORDERED BY THE REPAIR SHOP IS DAMAGED IN THE SAME PLACE

NHTSA complaint #11298844 — an unverified report by a vehicle owner.

2002 GMC Envoy Cortlandt Manor, NY

FUEL/PROPULSION SYSTEM

I AM SMELLING FUEL IN AND AROUND THE TRUCK WITH NO VISUAL SIGNS OF FUEL ON THE GROUND.

NHTSA complaint #11291702 — an unverified report by a vehicle owner.

2003 GMC Envoy at 167,000 miles Warrenton, VA

FUEL/PROPULSION SYSTEM

BULLETIN NO.:14423 DATE: NOVEMBER 2015 PART NUMBER: 15077622 TANK, FUEL (18.7 GAL.) THE ICV IS LOCATED ABOVE THE FULL FUEL LEVEL. A FRACTURED ICV COULD ALLOW FUEL VAPORS TO PASS THROUGH AND DROPLETS OF FUEL TO ACCUMULATE ON THE SIDE OF THE FUEL TANK AS IT PASSES OVER THE FRACTURE DURING REFUELING. IF THE ICV FRACTURES, THE VEHICLE'S SERVICE ENGINE SOON (SES) LIGHT MAY ILLUMINATE, AND YOU MAY NOTICE A FUEL ODOR AND/OR A FEW DROPS OF FUEL ON THE GROUND WHEN REFUELING THE VEHICLE. THIS HAS HAPPEN TO ME AND NOW MY TANK NEEDS TO BE REPLACED. THIS IS A KNOWN ISSUE WITH GMC ENVOY REGARDLESS OF YEAR OR HOW LONG THEY ARE IN SERVICE. THE COMPANY NEEDS TO BE HELD ACCOUNTABLE FOR POOR QUALITY OF PARTS ESPECIALLY WHEN IT IS A SAFETY CONCERN AND HAZARD WITH FUEL ODOR COMING INTO THE CAB OF THE VEHICLE AND SPILLING OUT WHEN GOING UP A HILL. BEING TOLD TO ONLY FILL MY GAS TANK UP HALF TO THREE QUARTERS FULL DUE TO THAT PART BEING BROKEN IS THE WRONG ANSWER. IN MOTION WHEN I SMELL GAS AND THEN NOTICE IT WHEN I FILL THE VEHICLE UP AND IT STARTED POURING OUT.

NHTSA complaint #11290406 — an unverified report by a vehicle owner.

2004 GMC Envoy at 196,425 miles Knoxville, TN

FUEL/PROPULSION SYSTEM

THE TRANSMISSION STARTED TO SLIP, NOTICED IT STARTING TO HAVE ISSUES GETTING UP TO PROPER SPEED WITHOUT SLIPPING AND TRYING TO STALL, AND WAS TOLD BY PREVIOUS OWNER WHOM I'M PURCHASING IT FROM THAT THERE IS A POSSIBLE ISSUE WITH THE TRANSFER CASE AS WELL, AS IT ENGAGES IT'S 4 WHEEL DRIVE WITHOUT ME TOUCHING IT, TRIED TO SERVICE THE TRANSMISSION AND PUT FRESH FLUID AND A NEW FILTER IN TO SEE IF IT WOULD HELP AND NOW IT CAN ONLY GO AS FAST AS 40 TO 55 BEFORE IT STARTS TO SLIP PRETTY BAD. I HAVE A BABY ON THE WAY DUE IN THE NEXT COUPLE WEEKS AND WITH IT SLIPPING AND DROPPING SPEED IT CAN CAUSE ME TO END UP GETTING HIT AND I DON'T WANT TO PUT MINE, MY CHILD, OR ANY OF MY OTHER PASSENGERS IN DANGER.

NHTSA complaint #11281475 — an unverified report by a vehicle owner.

2003 GMC Envoy at 76,000 miles Tahlequah, OK

FUEL/PROPULSION SYSTEM

2 YEARS AGO THE MAINTENANCE REQUIRED LIGHT HAS BEEN ON, WHEN CHECKED BY 2-3 MECHANICS THEY SAID IT COULD BE THE GAS CAP. THAT DIDN'T REMEDY THE SITUATION, THE LIGHT STAYED ON, THEN RECENTLY THE FUEL GAUGE STARTED DROPPING TO EMPTY AFTER A LITTLE LESS THAN HALF A TANK WAS USED. THEN FILLING THE GAS TANK CAUSED IT TO OVERFLOW IF YOU FILL IT TO FULL. AS OF TODAY THE CAR WHEN SHIFTED INTO REVERSE, SOMETHING CAME LOOSE INSIDE THE SHIFTER, NOW IT IS STUCK IN NEUTRAL.

NHTSA complaint #11270547 — an unverified report by a vehicle owner.

2004 GMC Envoy at 230,000 miles Milwaukee, WI

FUEL/PROPULSION SYSTEM

WHILE DRIVING ON THE STREET ON MY WAY HOME FROM WORK , I COULD SMELL GAS... GOT OUT AND SAW A VISIBLE LEAK COMING FROM THE GAS TANK.. I PROCEEDED TO LOOK THIS PROBLEM UP, AND FOUND OUT THIS IS A REOCCURRING PROBLEM WITH THIS VEHICLE .

NHTSA complaint #11265284 — an unverified report by a vehicle owner.

2005 GMC Envoy at 83,352 miles Palmdale, CA

FUEL/PROPULSION SYSTEM

FUEL LEAKED EVERYWHERE HAD TO REPLACE THE FUEL PIPE, HOSE AND MORE PIPES. REPRESENTATIVES AT GMC ADVICED ME THAT OTHER VEHICLES WITH THE SAME TANK HAS RECALLS AND MY VEHICLE SHOULD BE PART OF THE RECALL! I CALLED GMC MULTIPLE TIMES AND THEY OPENED AND CLOSED THE CASE WITHOUT ANY INVESTIGATION AS THEY PROMISED! I PAID $991.55 FOR SOMETHING THAT SHOULD HAVE BEEN COVERED IN A RECALL. I BELIEVE IT IS RECALL ID 12V459000 JUST BASED ON MY INTERNET SEARCHES. GMC IS DENYING ME AN INVESTIGATION! PLEASE HELP ME ONE CASE # OPENED WITH GMC WAS [XXX] I DON'T KNOW WHERE I CAN GET MY $991.55 BACK AND GMC KEEPS BRUSHING ME OFF AND DISMISSING ME. IT IS TERRIBLE! INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA complaint #11192612 — an unverified report by a vehicle owner.

2005 GMC Envoy at 142,000 miles Harlem, GA Crash 3 injured

FUEL/PROPULSION SYSTEM

MY ACCIDENT WAS MAY 25TH 2018, MY BACK PASSENGER WENT OFF OF A SOFT SHOULDER THROWING ME INTO 2 TREES, I HIT FIRST ONE AND SEATBELT CAME APART BUT STILL OVER ONE SHOULDER HITTING SECOND TREE AND ONLY THING THAT SAVED ME WAS MY RIGHT FOOT WAS UNDER THE BRAKE AND NOT ON IT, I HIT MY HEAD ON WINDSHIELD CAUSING ME TO HAVE VISION PROBLEMS, SEVERE WHIPLASH, AND RSD IN RIGHT LEG, I HAVE TO HAVE CANE, WALKER, OR POWERCHAIR, MY HUSBAND WANTS A DIVORCE BC OF MY DEPRESSION, MY KIDS GET FUSTRASTED BC I FORGET I SAID SOMETHING AND I CONTINUE TO REPEATEDLY SAY THING, I NEVER HAD NONE OF THIS WRONG WITH ME TILL THIS ACCIDENT AND MONIQUE HILL IN CLAIMS SAYS NONE OF MY INJURIES NOR MY FAMILY PROBLEMS HAVE NOTHING TO DO WITH GENERAL MOTORS AND I DIDN'T HIT SENSORS, I NEVER HAD A SEATBELT ON BUT IF THAT WAS THE CASE THAT DING SOUND WOULDN'T HAVE STOPPED! MY LIFE HAS COMPLETELY CHANGED AND I'M LOSING MY FAMILY BC OF A ACCIDENT

NHTSA complaint #11172835 — an unverified report by a vehicle owner.

2003 GMC Envoy at 94,233 miles Sudbury, MA

FUEL/PROPULSION SYSTEM

STRONG SMELL OF GAS AND LEAKING FROM TOP OF TANK.

NHTSA complaint #11155528 — an unverified report by a vehicle owner.

2005 GMC Envoy at 143,000 miles Kingsley, MI Crash

FUEL/PROPULSION SYSTEM

VEHICLE WAS STATIONARY AND IN DRIVE WHEN IT HAD A UNCONTROLLED ACCELERATION RESULTING IN A COLLISION WITH A GARAGE WHERE IT WAS BEING PARKED. EXTENSIVE DAMAGE RESULTED TO THE HOME AND VEHICLE. NO INJURIES.

NHTSA complaint #11144392 — an unverified report by a vehicle owner.

Other GMC Envoy problems