While driving southbound on the [XXX] in a rented 2023 Kia EV6 from The Hertz Corporation, picked up in [XXX] on XXX, the vehicle entered "Power Limited" mode without warning. The vehicle lost normal propulsion and decelerated from highway speed to a crawl, forcing 4-5 emergency stops onto the highway shoulder over several miles while semi-trucks passed at 70+ mph in live traffic, with two minor children in the vehicle. The vehicle was ultimately abandoned at a highway rest stop on Hertz Roadside Assistance's instruction and towed. This vehicle was subject to three NHTSA recall campaigns for the ICCU defect that produces exactly this failure mode: 24V057000 (SC295, driveshaft, notice mailed XXX), 24V200000 (SC302, ICCU 12V charging failure/Power Limited mode, notice mailed XXX), and 24V867000 (SC327, expanded ICCU remedy superseding SC302, notice mailed XXX) — all mailed well before this vehicle was rented to me on XXX. Under 49 U.S.C. §30120(i), a rental company may not rent a covered rental vehicle subject to an unremedied safety recall. I am requesting NHTSA use its inspection authority under 49 U.S.C. §30166 to determine whether Hertz completed the required SC327 remedy on this vehicle before renting it to me, and to review Hertz's fleet-wide recall compliance for its Kia EV6 inventory. This does not appear to be an isolated incident: NHTSA complaint ODI XXX, filed XXX, describes a near-identical failure — a rented 2023 Kia EV6 (Dollar Rent A Car, a Hertz-owned brand) losing power and shutting down multiple times on the freeway during a single trip, also towed. Two renters, two Hertz-family rentals, same defect signature, five months apart. Hertz has been on written and verbal notice of this incident since XXX, and I sent a formal written demand on XXX with a response deadline of XXX. As of this filing, Hertz has not responded. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11756869 — an unverified report by a vehicle owner.
I own a 2025 Kia EV6 Wind RWD. At approximately 14,655 miles, the vehicle experienced a confirmed Integrated Charging Control Unit (ICCU) failure that resulted in loss of 12-volt charging and reduced motive power. On August 1, 2026, while reversing the vehicle, I heard a loud pop from underneath the rear seating area. Immediately afterward, the red 12-volt battery warning light illuminated and the vehicle displayed a “Check Electrical Vehicle System” message. Because I was concerned that the vehicle was no longer charging the 12-volt battery, I externally charged the 12-volt battery with a smart charger and then measured the battery voltage with a multimeter. With the vehicle off, the battery measured 12.99 volts. After starting the vehicle and confirming it was in READY mode, the voltage measured only 12.35 volts, indicating that the vehicle was not maintaining the 12-volt electrical system. When I drove the vehicle to Hilltop Kia on August 3, 2026, the vehicle had substantially reduced propulsion and would not exceed approximately 45 mph. The dealer diagnosed the vehicle and documented DTC P1A961C, “LDC Internal Power Supply,” and DTC P1A9096, “LDC Input Voltage Sensor.” The dealer’s Kia diagnostic system showed LDC input voltage of only 1.7 volts, compared with a stated typical value of approximately 565.5 volts. The dealer replaced the Integrated Charging Control Unit (ICCU), part number 36400-1XF06, and the high-voltage ICCU fuse, part number 375F2-GI040, under warranty. The cooling system was bled, diagnostic trouble codes were cleared, and the vehicle was road tested and returned to me on August 6, 2026. I purchased the vehicle new on November 28, 2025. My vehicle is a 2025 model year EV6 and is outside the earlier 2022-2024 EV6 ICCU recall population. I am filing this complaint because the ICCU failure caused the vehicle to stop charging the 12-volt electrical system and resulted in significantly reduced motive power. The symptoms and dealer-confirmed
NHTSA complaint #11756873 — an unverified report by a vehicle owner.
While driving a rented 2023 Kia EV6 on the freeway, the vehicle lost power and shut down completely, without warning, on multiple separate occasions during a single trip. This occurred at highway speed in live traffic, creating a serious risk to vehicle occupants and surrounding traffic. The vehicle was a rental (Dollar Rent A Car); no external damage or collision was involved. The vehicle has since been towed.
NHTSA complaint #11753434 — an unverified report by a vehicle owner.
Hi, I had to transport a few lumber pieces that did not fit into the trunk of my Kia EV6, so I had to leave the hatch open (I pulled it down as far as possible and secured it via a rope against the latch). When I started driving the car started beeping frantically, but allowed me to drive. When I crossed an intersection traffic came to a temporary halt, and when I came to a stop my Kia all of a sudden shut off and would not allow me to put it back into gear again. When traffic around me continued I was unable to move and presented a security hazard with cars coming from behind almost running into me because they expected me to move, which I couldn't. I inquired about this at my dealership this morning and was told that there is no way to override the car's behavior and that this behavior was a "safety feature" to ensure the car wouldn't be driven with the hatch open. Now I'm asking since when is it a safety issue to knowingly drive with the hatch open to transport an oversize item - shouldn't that decision be left to the operator of the vehicle? In my opinion it's a much bigger safety issue to all of a sudden disable the entire powertrain of the vehicle when coming to a brief stop. What if the brief stop would have happened on a highway or freeway? Regards, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11752073 — an unverified report by a vehicle owner.
First ICCU the power completely went out on 2/23/26. Power went out again April, 2026. Currently car is immobile and unreliable and not safe for driving due to power failures. Towed car to Kia Cerritos. Car supposedly "fixed" (with other issues I've reported to KIA of America & CA BAR/DMV) Currently 12V battery is not holding charge as of 4/27/26, 4/28/26, and 5/2/26. I received a letter from KIA stating ICCU and inability to charge, Keep this Letter in your Glove Box for a free diagnosis and possible no cost servicing. As an older American this is inherently unsafe, as I travel for work and cannot be stuck on the road. The vehicle suddenly loses power in traffic. It simply stops running. This is my 5th attempt to file this very complaint between April and 6/14/26.
NHTSA complaint #11744054 — an unverified report by a vehicle owner.
On [XXX] while traveling to NJ, the vehicle displayed "check electrical system" and would not accept a charge. With only 40 miles of range remaining, I drove the vehicle to Jack Daniels KIA. It is STILL at the dealership, and neither the dealer nor KIA Corp has provided a date that the car will be repaired. The dealer told me that it is covered under the 100kmi powertrain warranty, but that KIA corp must direct how and what to fix. They continue to supposedly try different things to fix the car, but either are not applying resources or are ignorant in how to fix the vehicle. KIA will also not compensate me $1308.99 to cover my current losses (car note, uber to get home when it died, and fuel costs) to date. The car has been out of my possession now for 44 consecutive days straight without any end in sight, compensation, or expected repair date. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11739629 — an unverified report by a vehicle owner.
Vehicle would not start/drive. Vehicle was parked in garage at time of failure. Kia dealership said the ICCU needed to be replaced along with the 12V battery. Prior to the failure, audio was not working in the car for several weeks. Kia stated that was due to the ICCU issues and that the 12V was most likely also failing due to the ICCU. ICCU was covered by KIA, but owner of the vehicle had to pay for the replacement of the 12V battery. Vehicle was inspected by manufacturer at the local Kia dealership.
NHTSA complaint #11737371 — an unverified report by a vehicle owner.
ICCU failed despite all prior recall updates being performed. Incident began when home circuit breaker tripped; vehicle subsequently refused Level 1 charging with "Check Electrical System" warning. Per dealer suggestion, tested public chargers. Level 3 (DC) worked, but upon connecting to Level 2 (AC/J1772), a loud "pop" occurred, and the public charging station immediately suffered a mechanical failure/shutdown. Vehicle then displayed "Stop vehicle and check power supply," and was unable to drive above 40mph (with a turtle icon visible on the dash) once I pulled away from the charging station. This created a significant safety hazard while navigating traffic. Within two hours, the 12V battery was completely depleted; vehicle was unresponsive and required a jump-start for towing. Dealer confirmed ICCU failure requiring replacement. The fact that the vehicle's internal failure caused the immediate malfunction of public infrastructure is deeply concerning, as was the loss of motive power on the road.
NHTSA complaint #11734074 — an unverified report by a vehicle owner.
2024 Kia EV6 leased January 2025. Vehicle is subject to NHTSA Recall 24V-867 / Kia campaign SC327 for the Integrated Charging Control Unit (ICCU). The recall remedy was performed at an authorized Kia dealer in July 2025 (software / operational logic update). The defect was not cured. Three months after the recall remedy was performed, the vehicle suffered complete loss of electrical power and would not move. It was towed to the Kia dealer. The dealer's own diagnostic recorded code P1A9096 — the exact diagnostic code Kia's recall instructs technicians to check for — and replaced the ICCU and high-voltage fuse. This is the recall-defined failure occurring AFTER the recall remedy was applied. Approximately three months later, the vehicle again suffered total loss of power and would not start in cold weather. It was towed in. The dealer replaced only the 12-volt battery and did not address the ICCU, despite the documented prior ICCU failure on this VIN. The 12V battery failure is a known downstream symptom of ICCU failure on this platform. Approximately one month after that, the vehicle returned for charging system failure ("vehicle charges briefly then stops") and a "check electrical/hybrid system" warning that appeared while driving. Diagnosed as charging port failure. Vehicle was out of service approximately 27 consecutive days. Total cumulative days out of service across four visits: approximately 35-40. Two safety-related stranding incidents resulted from these failures. Both occurred in winter conditions in Pennsylvania. In the first, the driver was stranded in a parking lot at night during a snowstorm in sub-zero conditions; three tow trucks were dispatched before a flatbed could recover the vehicle because the EV could not be towed conventionally with no power. In the second, the vehicle died in a school parking lot during a snowstorm; the first dispatched tow truck could not recover an EV with no power, and the driver had to walk multiple miles home in freezing
NHTSA complaint #11734168 — an unverified report by a vehicle owner.
Vehicle display showed a message stating 12 volt battery was low and to pull over immediately, the car the died in a parking lot. I called KIA roadside service and they connected a battery pack to the 12 volt battery and got the car started. This could have been a serious problem if I was on travelling on a public street or highway and suddenly lost power.
NHTSA complaint #11733902 — an unverified report by a vehicle owner.
The vehicle’s ICCU unit stopped working out of the blue. This happened on a busy intersection and the car came to a sudden and violent halt. Luckily we were not involved in an accident. It’s a very well known issue with these vehicles and it’s really criminal that Kia has done nothing to fix it. They just change the ICCU unit and then it happens again.
NHTSA complaint #11732893 — an unverified report by a vehicle owner.
This make/model has a known ICCU issue. Ours went out just after warranty expired and the cost is $4,000. The EU and some Asian countries have extended the warranty of this fault due to how prevalent it is.
NHTSA complaint #11730936 — an unverified report by a vehicle owner.
Repeated failed attempts to repair ICCU culminating in ICCU failure. May 15, 2024 – Initial repair attempt (ICCU-related recall/service). September 5, 2024 – VCMS logic recall performed. December 19, 2024 –second repair attempt for ICCU-related issue. October 16, 2025 – Limp-home logic recall performed. March 11, 2026- Vehicle experienced a complete loss of power and was rendered undrivable. Repeated attempts to avoid ICCU failure still resulted in said ICCU failure and a loss of propulsion event while vehicle was on the road.
NHTSA complaint #11730649 — an unverified report by a vehicle owner.
ICCU failure. Car lost power while driving. I heard a "pop" sound and then the car displayed a warning light moments before losing power. Car was towed to the dealership where they diagnosed and replaced the ICCU and a fuse. This is a known problem since the 2022 model year and seems to be a very common failure that the manufacturer is unable definitively repair. Thankfully I was on a local street and not on a highspeed highway when this occurred.
NHTSA complaint #11725397 — an unverified report by a vehicle owner.
ICCU Failure. It's been replaced by Kia under warranty. Initially Level 2 charging failed multiple times. Luckily mine didn't die on the road, but it very well could've like others reported.
NHTSA complaint #11725085 — an unverified report by a vehicle owner.
I was unable to charge this electric vehicle which I normally do almost once or twice a week using my home level 2 charger. It also did not speak the message that "your vehicle is being charged" which it normally does when I charge the vehicle. I tried multiple times. Then I got into the vehicle and saw that it was giving me the following error messages (pics included below) upon trying to start it. 1. "Check Electric Vehicle System" 2. "Battery Discharge Warning - Please use the vehicle after starting the vehicle". However the vehicle would not start and then it went went totally dead. Kia was kind enough to tow it under warranty to Century Kia in Tampa, FL as well as now they are trying to identify the issue. Kia was also kind enough to provide me a rental via Century Kia which I appreciate.
NHTSA complaint #11723023 — an unverified report by a vehicle owner.
The iccu failed on this car rendering the whole vehicle useless. This part is currently a recall and I was using a new ICCU with the software update per their recall solution. My second ICCU failed at approximately 40k miles.
NHTSA complaint #11723084 — an unverified report by a vehicle owner.
ICCU failure within three (3) days of buying vehicle. Only 300 miles on it. Failed to charge with known working Level 1 charger on day 1, successfully charged with Level 3 charger on day 2, and then failed to charge at same Level 3 charger on day 3. Simply connecting the Level 3 charger on day 3 had the car emitting "charger errors", and then followed that up with an "On board charger" fault. Vehicle no longer charges. Returned to dealer for repair.
NHTSA complaint #11723157 — an unverified report by a vehicle owner.