My 2023 Kia Niro Hybrid has a recurring intermittent electrical defect. Warnings appear together: Check Hybrid System, Check Engine, Forward Collision, Rear Cross-Traffic, Lane Keeping, Driver Attention, ESC, Brake, Auto Hold. They appear and persist while driving, during which stability control, automatic emergency braking, lane keeping, and related safety assists are disabled. Once, the vehicle would not start and was temporarily disabled, recovering after several minutes. This creates risk from loss of all electronic safety assists in traffic and from the vehicle failing to start when needed. Stored codes show lost CAN communication among multiple modules: U0101, C1611, C1693, U0111, U0164, U0293, U042B, U1341. Confirmed by two Kia dealerships over five warranty visits. V1–2 (Coughlin Kia, Dublin OH): software updates; warnings returned. V3 (Ricart Kia, Columbus OH): inspected, released OK; warnings returned. V4 (Ricart): Kia Techline case [XXX] opened; CAN signal confirmed out of spec at a passenger kick panel connector; dash harness replaced per Techline under warranty (~$2,800). V5 (current): same warnings returned within days, confirmed by the dealership; vehicle is in the dealer's possession for continued diagnosis and available for inspection. Warnings first appeared June 2026 at ~58,500 miles, recurring since. Current mileage ~59,700. No crash or injury. Kia Consumer Affairs case open. Note: attached RO [XXX] says no issues found after repair — outdated; warnings returned within days, vehicle back at dealer. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11762384 — an unverified report by a vehicle owner.
My 2017 Kia Niro has developed a serious hybrid system failure that causes the vehicle to shut off unexpectedly while driving. For about a month, the car would only start using the “12V Battery Reset” button. Now it starts, but after driving a short distance, the vehicle loses power and shuts off without warning. The only way to restart it is by pressing the reset button again. The AC and accessories continue to run, and the high‑voltage battery appears to charge normally, but the car cannot maintain 12V power under load. This is consistent with a DC‑DC converter or 12V subsystem failure, which is a known issue in early Kia Niro hybrids. This sudden shutdown creates a dangerous situation, especially in traffic. I am reporting this as a safety defect due to the unexpected loss of motive power. There is no recall for this issue, but many owners have reported similar failures.
NHTSA complaint #11760037 — an unverified report by a vehicle owner.
2022 Kia Niro EX Premium Hybrid was sold as Kia Certified Pre-Owned on August 12 2026 with an active check engine light present at time of purchase. Dealer Calavan Kia West in Lithia Springs GA represented the vehicle as passing a 165-point CPO inspection. Dealer attributed the light to a gas cap issue and cleared the code to complete the sale. Six days later approximately August 18 2026 the check engine light returned. Dealer attempted one repair which failed. As of August 25 2026 the defect remains active and undiagnosed. On a hybrid vehicle an undiagnosed engine or propulsion system fault represents a potential safety concern. The CPO certification process failed to identify this defect prior to sale.”
NHTSA complaint #11759306 — an unverified report by a vehicle owner.
My car is a 2019 KIA Niro Hybrid. It's only 7 years old, and my husband and I have been the only owners. It only has 61,000 miles on it, and it is serviced regularly and has to pass a state emissions test each year. As I was driving the other day, the dashboard lit up with critical alerts saying "check regenerative battery" and the braking system went completely soft; I could not stop the car using the brakes. It was terrifying. I had to pull off the road and use the emergency brake to stop the car. This was an awful incident that could have resulted in deaths or serious injuries. Again this is for a car that is well-maintained and well under 100,000 miles.
NHTSA complaint #11745988 — an unverified report by a vehicle owner.
Intermittent warning to "Refill Inverter Coolant" displays on the dash screen. This is a known issue pursuant to SA512 (ELE 270 Rev 3) due to faulty coolant that crystallizes and interferes with the sensor. However, per Kia, it is only covered under standard warranty (5 years/60k miles) and while my vehicle is within the year warranty, it is over the mileage. Quote was to replace "Chiller, water pump and flush coolant system" at a cost of $2369.02 including parts and labor. Dealership will not perform recommended maintenance of coolant flush (every 37k miles) without replacing these parts. If this was a known defect why is there a limitation to the SA? It should be covered as a recall, not a voluntary service alert. I am unable to properly monitor the in-dash warnings regarding coolant levels until this problem is fixed
NHTSA complaint #11733667 — an unverified report by a vehicle owner.
I own a 2020 Kia Niro PHEV. In October 2024, my dealership performed Technical Service Bulletin SA512 on my vehicle addressing the inverter coolant system. I was not informed at that time that the issue was likely to recur or that periodic maintenance would be required. In March 2026, the inverter coolant warning light returned. I brought the vehicle back to the dealership, where I was told the coolant had crystallized. The dealer confirmed this is a known recurring issue with this vehicle and stated it would need to be flushed approximately every two years since we drive relatively low miles per year (despite driving every day). I was not warned of this at any point. Furthermore, many owners likely drive it short distances every day since it is a plug-in electric vehicle. Kia denied goodwill coverage and I paid out of pocket for the repair. When I contacted Kia Customer Care, representatives gave conflicting information. One confirmed SA512 was performed as a service campaign, another stated it was only a TSB and declined coverage since my car is out of warranty (even though the warranty should still cover the battery and this is an electrical issue). A total case specialist I was assigned to said she would talk to the dealer and call me back but never did. The inverter cooling system is safety-relevant as it prevents the battery from overheating. The problem was confirmed and repaired by the dealership. The component is no longer available for inspection as the repair has been completed. Kia's issuance of SA512 suggests this is a known design issue affecting multiple owners of this model, and they informed the dealership that they could not cover the cost because if they did so, they would have to cover everyone with the same problem (again implying that the issue is quite widespread.)
NHTSA complaint #11727309 — an unverified report by a vehicle owner.
The contact owns a 2017 Kia Niro. The contact stated that while driving at an undisclosed speed, the message "Check Hybrid System" was displayed. The vehicle was towed to the dealer, where it was diagnosed, and determined that the hydraulic clutch actuator and power assembly had failed. The dealer related the failure to Kia Safety Recall Campaign Number: SC163 (Hydraulic Clutch Actuator (HCA) Inspection, Repair or Replacement). The vehicle was repaired; however, the failure recurred. The vehicle was taken back to the dealer, where the part was replaced a second time; however, the failure persisted. The contact stated that while attempting to drive out of a parking space, the vehicle stalled and became undrivable. The vehicle was towed to Executive Kia (1164 N Colony Rd, Wallingford, CT 06492), where it was diagnosed and determined that the HCA needed to be replaced. The contact stated that the HCA failure had caused a hole in the bottom of the vehicle. The vehicle was not repaired. The contact stated that the recall repair failed to correct the failure. The manufacturer was notified of the failure, and the case was escalated to a case manager, who informed the contact that the case would fall under Goodwill assistance. The failure mileage was unknown.
NHTSA complaint #11724729 — an unverified report by a vehicle owner.
While traveling from upstate New York, the vehicle displayed an engine overheating warning shortly after startup while the engine was still cold. Because I was away from home, I stayed overnight and the next morning took the vehicle to a Kia dealership for inspection. The dealership inspected the vehicle and diagnosed a problem with the exhaust heat recovery system pipe. According to the service department, coolant is leaking internally through this component and is being burned in the exhaust system. The cooling system was pressure tested and held pressure externally, indicating the coolant loss is occurring internally through the exhaust heat recovery system rather than from an external leak. This condition can cause coolant loss and overheating while driving. If the engine overheats while the vehicle is in operation, it could create a safety risk due to sudden loss of power or engine damage. The dealership confirmed the diagnosis after inspection and testing and provided a repair estimate to replace the affected exhaust heat recovery system component. The overheating warning message was the first symptom observed prior to diagnosis. The problem was confirmed by the dealership after inspection and testing. This issue may indicate a defect in the exhaust heat recovery or thermal management system used in this hybrid vehicle, as coolant is entering the exhaust stream internally rather than leaking externally. If this type of failure occurs in other vehicles, it could lead to overheating while driving and potential engine damage.
NHTSA complaint #11724340 — an unverified report by a vehicle owner.
When I was driving, a propulsion system warning went off. Then a malfunction in the vehicle’s powertrain/propulsion system lit up on the GPS screen. Shortly afterward, the engine began smoking, and a loud popping sound occurred simultaneously. The vehicle then experienced a sudden loss of propulsion, requiring me to pull over immediately to avoid a hazardous situation. An authorized Kia dealer subsequently diagnosed a blown head gasket with internal coolant intrusion, confirming an internal powertrain failure consistent with propulsion system malfunction, and the vehicle became inoperable. The vehicle was inspected in October and the loss-of-propulsion failure occurred in December.
NHTSA complaint #11709453 — an unverified report by a vehicle owner.
The contact owns a 2017 Kia Niro. The contact stated that while driving at an undisclosed speed, the check engine warning light illuminated. The contact used a personal code reader and retrieved a fault code related to the evaporative emissions. The contact replaced the gas cap. The contact stated that the failure persisted. The vehicle was then taken to an independent mechanic, who diagnosed the vehicle with internal failure. The independent mechanic provided the contact with the Manufacturer's Service Action Number: SA395. The contact was informed that the failure might be related to the evaporative emissions system. The vehicle was not repaired. The contact stated that the failure persisted. The manufacturer was made aware of the failure and referred the contact to the NHSTA Hotline for assistance. The approximate failure mileage was 135,000.
NHTSA complaint #11708835 — an unverified report by a vehicle owner.
The contact owns a 2020 Kia Niro. The contact stated that while driving at an undisclosed speed, the HEV Hybrid System warning light illuminated, prompting the contact to discontinue driving the vehicle. The vehicle was towed to the dealer, who was unable to determine the cause of the failure. The vehicle was not repaired. The manufacturer was notified of the failure, a case was opened, and the contact was referred to the NHTSA Hotline for assistance. The failure mileage was 110,000.
NHTSA complaint #11679423 — an unverified report by a vehicle owner.
Vehicle has been submitted for repair under recall RCRIT-23V534-0846. DTC P17ED - Engine clutch system EOL fault, is set and has never gone away. Initially the dealership did the recall in the spring of 2024. It was taken to the dealership after an accident and returned with the same DTC. I believe the DTC was never repaired; it is a non-MIL light so it is easy to miss. It was taken back, and they claimed to bleed a clutch. DTC is still present. Taken back again, wiring harness was ordered and replaced, DTC is still present. The dealership (Serra Kia, 12300 30 Mile Rd, Washington Twp., MI 48095, 586-281-2800) has failed to fix this issue. The attached invoice is a 3rd attempt to fix the recall and they refused to do it at no cost.
NHTSA complaint #11626261 — an unverified report by a vehicle owner.
I had some lurching when trying to accelerate for a month before the check engine and HEV warning beeping came on. Kia Niro EGR (Gas Recirculated Cooler) failed at 105K miles. It leaked on to the engine causing it to overheat. My children and I got smoked out and my child had an asthma attack from this issue. We were also stressed, thinking the engine would catch fire. Kia says there are no recalls for my 2017, yet the 2023 has a recall on this exact item. I would like this complaint to be filed due to a part failing 5K miles after a warrenty. The problem was diagnosed by the Kia Dealer. Quote is $1875.
NHTSA complaint #11619724 — an unverified report by a vehicle owner.
hybrid battery warning paid out of pocket for towing, car still at the dealership, loss of income and wages, been treated with awful customer services, and paying out of pocket. Car went in on June 25
NHTSA complaint #11602496 — an unverified report by a vehicle owner.
The Exhaust heat recovery system has a valve that can malfunction and allows coolant to leak into the exhaust and ignite it into the atmosphere. It can cause misfires in the engine, there are technical service bulletins (TSB 212 and Pitstop Tech bulletin PS709 that are attached to this report) that have more information on this issue. This can drain the coolant from the system and cause engine overheating issues. Some shops may misdiagnose it as a head gasket problem. This is a common problem for Kia Niro's 2017-2022. A new heat exchanger as of now costs $3000 brand new from the OEM and Kia is very strict about how they apply their warranty to any kind of part. Please can you help remedy this issue for Niro owners.
NHTSA complaint #11591574 — an unverified report by a vehicle owner.
While entering into a parking spot at minimal speed, the vehicle experienced an unexpected spontaneous acceleration, causing it to lunge forward, climb onto the curb, and collide with the adjacent building. This resulted mainly in damage to the front end and front passenger door, and the shattering of a large tempered glass window that cushioned the impact. Thankfully, there were no pedestrians on the sidewalk, and the impacted office space was unoccupied at the time of the incident. It is important to note that I was not utilizing the cruise control at the time of the spontaneous acceleration incident and that the vehicle had only been driven 1760 miles since it was purchased, further highlighting the totally unexpected nature of the occurrence. This alarming event of the car accelerating on its own, when it had come to an almost full stop, leads me to believe that the car could pose a significant safety risk. I am deeply troubled by the potential consequences of this spontaneous acceleration; no warning light or collision safety feature turned on. I consider that it is imperative for Kia to conduct a thorough investigation and retrieve the vehicle data to determine the root cause of the incident.
NHTSA complaint #11585252 — an unverified report by a vehicle owner.
Fire warning recall notice issued in July 2023. Follow up with both Kia and with Kia dealership that I purchased the vehicle from still says that there is no fix to this problem. THE PRINTED CIRCUIT BOARD (PCB) IN THE HYDRAULIC CLUTCH ACTUATOR (HCA) MAY BECOME CONTAMINATED WITH FLUID. A FLUID-CONTAMINATED PCB MAY LEAD TO AN ELECTRICAL SHORT CIRCUIT, THEREBY INCREASING THE RISK OF AN ENGINE COMPARTMENT FIRE WHILE DRIVING. With the potential of a fire risk while driving, why is the manufacturer not required to remedy this situation in a more timely manner. It has been over 6 months since the recall was issued yet the manufacturer is allowed to continue producing vehicles but not required to repair those vehicles that may be affected and cause significant risks to the driver at potentially other property. NHTSA should mandate inspection and repairs of recalled vehicles which should take a priority to the manufacturing process. Vehicles with recalls should not be allowed to go without repair especially when accidents are imminent and life-threatening injuries may occur. Additionally, trying to get an appointment with a local Kia dealer where I purchased the car has a wait of well over a month for them to even inspect the car. Between Kia not taking care of their vehicles and their dealers not being able to service vehicles, NHTSA really needs to evaluate this and create remedies for the safety of the vehicle and the driver. Waiting over 6 months for a recall is frustrating, dangerous, and unacceptable. Manufacturers need to take responsibility for recall notices and repairs in a much more timely manner. Safety over profit should be a priority. On a personal note. I purchased my Kia Niro hybrid new in 2018. It is one of the best cars that I have purchased in my '76 years. I have had virtually no problems with the vehicle and was a big proponent of Kia, but their lackadaisical attitude on recall repairs as really put a damper on my respect for their management and
NHTSA complaint #11567929 — an unverified report by a vehicle owner.
My car slowed, smelled hot, and then transmission overheat light came on approximately 130 miles from my home. I had it towed to nearest Kia service due to my warranty, Lehighton Kia dealer by AAA (Kia roadside wanted $293). Dealer claimed it was Clutch Actuator (said nothing about recall) and claim to be attempting to confirm warranty with Zurich for days with no success, I had no issue calling Zurich to confirm warranty would cover it. They said parts were unavailable in US, some in Korea, no guarantee where they would be distributed to and could not be ordered yet, so timeline of at least a month that I would be without a car. They could not offer me a loaner or rental. Last night I received Recall notice SC276 for the exact issue I am dealing with. In 4 calls to Lehighton Kia this recall was never mentioned. I bought my car in March with 31,000 with the best extended warranty I could buy to protect myself as a recent widow with a daughter in college. My car now has 52,000 and is not usable indefinitely, I cannot afford a rental and I work 35 miles away and feel that the Lehighton Kia has been less than helpful in dealing with this issue.
NHTSA complaint #11563216 — an unverified report by a vehicle owner.
My vehicle was the victim of attempted theft and reported to City of Cincinnati police 8/11/23. It then underwent repairs and delays before it was returned to me on 9/22/23. The left side rear door is basically detached from the system, causing the alarm to go off or not even work. The back seat lock is completely malfunctional, and there is glass remaining inside the car. I was informed by two separate Kia locations that they would contact me about repairs. On 9/29, notice attached here, I was informed that when a remedy is available, they will repair and cover the costs. No one has contacted me, and I have called multiple times over the last several months, including leaving voicemails, asking for any updates. I have phone logs I can provide as well. NOTE: The "Upload Files" button is not working below. Each time I click it, it just vanishes. This makes it impossible to attach anything.
NHTSA complaint #11563391 — an unverified report by a vehicle owner.
Hybrid System Failure due to overheating Overheating due to coolant leak into resorvoir My car started having white smoke come from exhaust during driving Took to the repair shop, repaired the coolant reservoir next day, same issue took back to the service tech stated they couldn't find the leak, but the reservoir was empty. Took the car for a second opinion, the service people had my car all day, after picking up, was told by the repairman that it was the engine and KIA is aware of it. Stated he is unable to help and I should take the car to a KIA dealer For weeks the car was still blowing smoke Took the car to KIA of Stamford Had the car for a few hours, tech said coolant leak and I will need to replace the part which is 3000, advised there is a bypass method on the internet for NIRO owners with the same issue online, and I was told they will not do the bypass due to emission laws. Advised my car should be covered under Emissions warranty, and was told it does not cover the part. Advised the service man this should be covered under my 100,000 warranty with KIA, which is what I was sold, and was told this is not the case, and I wasn't covered. Advised KIA I have an extended warranty with WIZ autos where i purchased the car. Spoke to the warranty department and was told it wasn't covered under their warranty either. May 2023 While driving I saw white smoke, my car began to overheat and I tried to pull over, when I pulled over the car would not drive. HYBRID System Malfunction The car has been with Wiz autos and they are now telling me the repairs will cost $5,800 There are many people online suffering because of this defect. There are reports online that once fixed, the issue returns months later. Wiz autos is asking me to pay 6000 for a repair and 3 month warranty on the part. Issue: Coolant leak is causing issues that affect the safety of drivers, as well as destroys their vehicles and KIA Motors has been the worst to work with.
NHTSA complaint #11550994 — an unverified report by a vehicle owner.