FaultScore

Saturn ION fuel system problems

583 of the 5,471 complaints filed about the Saturn ION are about the fuel system — 11% of everything owners reported. The worst model year for it is 2006.

583

Complaints

11%

Share of all complaints

6

Crashes

3

Fires

Fuel & Propulsion complaints by model year

2003 ION 34 5.8%

Median failure at 105,000 miles

2004 ION 53 9.1%

Median failure at 102,500 miles

2005 ION 27 4.6%

Median failure at 115,000 miles

2006 ION 253 43.4%

Median failure at 79,500 miles

2007 ION 216 37.0%

Median failure at 74,500 miles

What owners said

2005 Saturn ION Fresno, CA

FUEL/PROPULSION SYSTEM

My key is stuck in the I can take it out the o2 seners not reading

NHTSA complaint #11648021 — an unverified report by a vehicle owner.

2006 Saturn ION Dallas, TX

FUEL/PROPULSION SYSTEM

Airbags

NHTSA complaint #11570686 — an unverified report by a vehicle owner.

2007 Saturn ION Saint Cloud, MN

FUEL/PROPULSION SYSTEM

My 2007 Saturn Ion recently started leaking drops of gasoline near the driver side rear tire. It is either an issue with the fuel line or the tank. It has not been inspected by the dealership yet. I get a gas cap warning message, but I'm not sure if it is related.

NHTSA complaint #11563439 — an unverified report by a vehicle owner.

2007 Saturn ION Glenville, WV

FUEL SYSTEM, GASOLINE

The contact's parents own a 2007 Saturn Ion. The contact stated that there was a fuel odor coming from the vehicle when the vehicle was started or turned off. There was no warning light illuminated. The contact's father inspected the vehicle but could not find a fuel leak. Upon investigation, the contact discovered NHTSA Campaign Number: 12V459000 (Fuel System, Gasoline) which she linked to the failure. The contact notified the manufacturer of the failure and was informed that the vehicle was not under recall. The dealer was notified of the failure. The vehicle was not repaired. The failure mileage was unknown.

NHTSA complaint #11534363 — an unverified report by a vehicle owner.

2007 Saturn ION at 76,000 miles Troy, MO

FUEL SYSTEM, GASOLINE

The contact owns a 2007 Saturn Ion. The contact stated while starting the vehicle, there was an abnormal fuel odor entering the cabin of the vehicle. The contact then noticed fuel leaking from the vehicle. The vehicle was not taken to be diagnosed or repaired. The dealer was not contacted. The manufacturer was contacted and stated that the vehicle was not included in NHTSA Campaign Number: 12V459000 (Fuel System, Gasoline). The approximate failure mileage was 76,000.

NHTSA complaint #11501306 — an unverified report by a vehicle owner.

2005 Saturn ION Duluth, MN

FUEL/PROPULSION SYSTEM

When pressing the gas pedal 2/3 of the way down the pedal got stuck causing the engine to rev high while driving forward. I had to put the car in neutral, shut the engine off and manually get the gas pedal unstuck by reaching down to the floor and pulling the pedal upwards with my hands. Also I had no floor mats in my car for the pedal to get stuck on. This has happened on multiple occasions.

NHTSA complaint #11500916 — an unverified report by a vehicle owner.

2007 Saturn ION Orlando, FL

FUEL/PROPULSION SYSTEM

Gas smell when driving and while parked. Mechanic lifted car and saw gas on the top of gas tank, car starting to stall during initial start up.

NHTSA complaint #11473176 — an unverified report by a vehicle owner.

2006 Saturn ION at 84,000 miles Cedar, MN

FUEL SYSTEM, GASOLINE

The contact's mother owns a 2006 Saturn Ion. The contact stated that after driving the vehicle to his residence and parking the vehicle in the garage, he observed that a puddle of gasoline had accumulated overnight underneath the vehicle from the fuel tank by the driver's side rear wheel. The contact had not taken the vehicle to a local dealer or independent mechanic. The vehicle had not been diagnosed or repaired. The contact stated that the failure might be related to NHTSA Campaign Number: 09V419000 (Fuel System, Gasoline). The manufacturer had been informed of the failure. The failure mileage was approximately 84,000.

NHTSA complaint #11460956 — an unverified report by a vehicle owner.

2007 Saturn ION at 80,000 miles Temecula, CA

FUEL SYSTEM, GASOLINE

The contact owns a 2007 Saturn Ion. The contact stated that while he was attempting to start the vehicle failed to start. The contact stated no warning light was illuminated. The contact stated he began to smell a fuel odor inside and outside the vehicle and also saw a fuel leak between the rear tires. The contact took the vehicle to an independent mechanic and was informed that the fuel pump module needed to be replaced. The contact called and made the local dealer aware of the failure. The vehicle was not diagnosed or repaired. Upon investigation, the contact associated the failure with NHTSA Campaign Number: 12V459000 (Fuel system, Gasoline) however, the VIN was not included. The manufacturer had been informed of the failure. The failure mileage was approximately 80,000.

NHTSA complaint #11460671 — an unverified report by a vehicle owner.

2004 Saturn ION Las Vegas, NV

FUEL/PROPULSION SYSTEM

My car started getting a strong odor of gas. A fuel pipe leak is causing the odor

NHTSA complaint #11446156 — an unverified report by a vehicle owner.

2006 Saturn ION Massapequa, NY

FUEL/PROPULSION SYSTEM

Fuel and evap line rusted out inside heat wrap for exhaust pipe near rear drivers tire. Pumped out fuel onto street.

NHTSA complaint #11442332 — an unverified report by a vehicle owner.

2007 Saturn ION Windsor, NY

FUEL/PROPULSION SYSTEM

I BOUGHT THIS CAR RECENTLY WHEN I FILLED THE GAS TANK I NOTICED GAS LEAKING WHERE THEE FILL TUBE CONNECTS TO THE GAS TANK.

NHTSA complaint #11440770 — an unverified report by a vehicle owner.

2007 Saturn ION Saint Clair Shores, MI

FUEL/PROPULSION SYSTEM

My gas tank is leaking a good amount of gas and is dripping all over my exhaust. Major fire risk and also my wiring has been all messed up. When my brights are on, my speakers make an unbearable screaming noise and I saw that this was an issue for many saturn ion users. There was a recall on this car for the same gas tank/pump issue years ago. Can I get this issue fixed free of charge or has the recall expired?

NHTSA complaint #11439840 — an unverified report by a vehicle owner.

2006 Saturn ION Covington, LA Fire

FUEL/PROPULSION SYSTEM

The year, make, and model of my car has a factory recall for the fuel pump failing. I went to the dealership and they informed me my Vin # wasn't included and their was nothing they could do about it. My vehicle started leaking fuel last week so I dropped the tank and removed the fuel pump. I have done my homework on this including watching several videos on YouTube concerning this issue and I'm 100% positive this fuel pump has failed in the exact location that all the other recalls have and yet my Vin number isn't on the recall according to this GMC service department manager. I am going to have to put a fuel pump in at my expense today because it's my transportation for work but I'm very upset about this situation and GMCs failure to have my vehicle included and having to replace their defected fuel pump. It's very frustrating knowing I'm putting my time and money towards it because I have my hands full trying to replace the house that Hurricane Ida destroyed about a month ago. We need help with this situation because our money is very tight and don't really have it to fix GMCs mistake. I will keep the fuel pump that came out of it along with the receipt for it so anyone can clearly see that I'm not only correct but being shafted on the recall. Thanks have a nice day I'll be eagerly awaiting your response

NHTSA complaint #11436989 — an unverified report by a vehicle owner.

2004 Saturn ION Fergus Falls, MN

FUEL/PROPULSION SYSTEM

Hi I am a kind of new owner of an 04 saturn ion, this is actually the second complaint I've filled out. Last July I had a mechanic friend look at my fuel filter and he had said the fuel line needed to be cut off becuase of how rusted on to the original fuel filter I'd got it with was and I didn't believe him so I replace it myself and when I got it off I had cleaned up the metal fuel line the best I could and put a new filter on. Well now it leaks gas right where the hook up is and very strong fuel smells come from there too, I've gotten numerous comments about how un safe that is to be driving it but I need to have a way to work and then someone had mentioned to check for recalls and I seen on there that this car did have a recall for faulty fuel filter gas lines. If you could get back to me as soon as possible about an inspection if needed or whatever else you'd need on my behalf. Please and thank you for your time

NHTSA complaint #11432589 — an unverified report by a vehicle owner.

2006 Saturn ION Auburn, IN

FUEL/PROPULSION SYSTEM

The car is leaking gas from the gas tank. I see recalls from this year, make and model from this vehicle yet when I put my VIN in it says 0 recalls.

NHTSA complaint #11426415 — an unverified report by a vehicle owner.

2006 Saturn ION at 154,123 miles Irvington, AL Crash 1 injured

FUEL/PROPULSION SYSTEM

THE RPMS JUMP AROUND AND THE A/C MAKES NOISE AND LIGHTS FLICKER AT TIMES. THE CAR WILL JUST STALL IN THE MIDDLE OF AN INTERSECTION OR WHEN I'M TURNING ONTO ANOTHER ROAD. IT'S QUITE SCARY WITH CHILDREN IN THE CAR. MY MAIN CONCERN IS A LARGE SUV PUT IT IN REVERSE AND HIT THE FRONT OF MY CAR BEFORE ENDING UP ON THE HOOD NEAR THE WINDSHIELD. SHE WAS GOING PRETTY FAST AND PUSHED MY CAR PRETTY FAR BUT NO AIRBAG! THEN ON A SEPARATE OCCASION I WAS DOING 55 MILES WHEN A LARGE ANIMAL DARTED OUT IN FRONT OF ME. MY FRONT END AND RADIATOR AND FRONT END WERE SHOT. EVEN SPLIT MY PASSENGER SIDE DASH OPEN AND HAD TO BE TOWED OFF BUT NO AIRBAGS!! EXACTLY HOW DO I HAVE TO BE GOING FOR ME TO HAVE PROTECTION????

NHTSA complaint #11400399 — an unverified report by a vehicle owner.

2004 Saturn ION at 100,000 miles Fergus Falls, MN

FUEL/PROPULSION SYSTEM

TRIED TAKING FUEL FILTER OFF LAST JULY TOOK A WHOLE WEEKEND OF USING PENATRATING OIL AND FREEZE OFF THEN I FINALLY GOT THE TABS TO COME LOOSE, I THOUGHT MAYBE I MESSED UP THE NEW FILTER OR DIDNT GET ENOUGH RUST OFF THE FUEL LINE AND THAT'S WHAT WAS CAUSING THE STRONG SMELL OF GAS ND POOR PERFORMANCE BUT CHANGED IT AGAIN AND STILL THAT SAME PROBLEM BUT NOW THERES A LEAK. THE CAR WAS ON BACK TIRE RAMPS THE GIRL FUEL FILTER CHANGE THEN THE 2ND ONE WAS DONE WITH A HOIST AND CURRENTLY THIS CAR IS THE ONLY THING I CAN COUNT ON TO MAKE IT TO WORK, THANK YOU FOR YOUR TIME AND CONSIDERATION.

NHTSA complaint #11398818 — an unverified report by a vehicle owner.

2007 Saturn ION at 200,000 miles Macon, GA

FUEL/PROPULSION SYSTEM

IT LOSES ALOT OF GAS IT LEAKS ALL UNDER CAR AND ITS STRONG SMELLIMG FIRE HAZARD.IT DOES NOT LEAK IF CAR IS OFF ONLY WHEN ITS RUNNING.DRIVING DOWN 75 THE UNDER CARRIAGE OF CAR SOAKING WET

NHTSA complaint #11397234 — an unverified report by a vehicle owner.

2004 Saturn ION at 85,000 miles Mesa, AZ

FUEL/PROPULSION SYSTEM

THE FUEL PUMP IS LEAKING, GM REFUSES TO FIX IT BECAUSE THE VIN ISN'T ASSOCIATED WITH THE RECALL, BUT THE SAME YEAR MAKE AND MODEL OF MY CAR SAYS IT HAS A RECALL FOR THE FUEL SYSTEM AND PUMP.

NHTSA complaint #11390624 — an unverified report by a vehicle owner.

Other Saturn ION problems