449 of the
7,124 complaints filed about the Toyota Highlander
are about the body and structure —
6% of everything owners reported.
The worst model year for it is 2021.
This is a formal report of Recall Non-Compliance regarding Safety Recall 23V-720 (Toyota Recall 23TA12) on my 2021 Highlander Hybrid. An authorized dealership performed the recall on May 6, 2024, utilizing Op Code 23TA12R1 (Inspection & Install Fasteners). The dealership only addressed the lower bumper and failed to properly remedy the upper bumper retention tabs, stating it isn’t part of recall. The upper bumper cover has completely separated from the fenders during normal daily driving. The upper plastic mounting slots are torn out and clips will not hold. The dealership is refusing further repairs, instructing me to file a car insurance claim or pay a body shop myself to correct an un-remedied federal safety defect. The vehicle currently remains an active structural road hazard because the official recall remedy completely failed to secure the bumper assembly from detaching. A TAS case has been opened at the dealer, but federal intervention is requested to ensure recall compliance.
NHTSA complaint #11755623 — an unverified report by a vehicle owner.
The factory paint on my 2015 Toyota Highlander, Blizzard Pearl (Toyota code 070), is delaminating from the primer. The base coat lifts and peels in sheets, starting on the roof, fender, and pillars — the panels with the greatest UV exposure. There has been no collision, repaint, or chemical damage; this is spontaneous adhesion loss between the factory base coat and primer. First noticed 5/5/2026 at ~137,193 miles, it has spread across the roof and pillars, with the largest piece so far (~4"x2") flying off the vehicle. Delamination lines radiating under the paint indicate more will detach, and the defect affects all painted surfaces. On 7/20/2026, while driving at highway speed, a large paint chip detached from the passenger-side A-pillar and flew off, directly witnessed by my passenger. Paint released from a moving vehicle poses a road hazard to trailing vehicles, and further detachment events are likely. This is a known manufacturing defect in Toyota's 070 Blizzard Pearl paint. Toyota acknowledged the identical defect — UV-related adhesion failure between primer and base coat — in Customer Support Program ZKG, covering the Camry, Corolla, Avalon, 4Runner, Scion, and Lexus GX of the same era. The Highlander was painted with the same 070 formulation in the same period but was excluded, and that program has expired. CSP 23TE08 (Sept 2024), covering paint adhesion failure on 2016–2022 Tacomas in 040 Super White, shows Toyota continues to acknowledge this defect category on other models while Highlander owners remain excluded. The delamination exposes primer and bare metal, leading to panel corrosion. I contacted Toyota's Brand Engagement Center on 8/4/2026, case #260804002309, requesting goodwill assistance and was denied the same day; a case manager review is pending. I file this complaint to document the defect on a Highlander so NHTSA has an accurate record of affected models beyond those Toyota has chosen to cover.
NHTSA complaint #11754797 — an unverified report by a vehicle owner.
While driving on a 75 MPH highway, the lower bumper cover, windscreen, and interior wheel well components spontaneously detached from the vehicle and got stuck under the car. There were no warming lamps, messages, or other symptoms; the vehicle was driving fine before the detachment. The vehicle has never been in a collision and had no visible damage to the bumper prior to the incident. The detachment was very quick and could have caused an accident, as it was quite physically jarring; additionally, the components got between the vehicle and the highway which caused them to smoke/burn as I tried to quickly slow and pull into the shoulder. A prior recall (#23TB12 / 23TA12) was for a very similar situation. The dealership had allegedly performed the recall fix in March 2025. When I took the vehicle back to the dealership, they said this was independent of the recall. The dealership is unwilling to cover the repair, as they have said that the bumper shows signs of impact. The vehicle bumper has never been impacted. The dealer said there were very minor stress cracks in the paint; when I asked if these could have been from the bumper cover rapidly detaching, they said it was possible but would still not cover the repair.
NHTSA complaint #11752446 — an unverified report by a vehicle owner.
While driving on a 75 MPH highway, the lower bumper cover, windscreen, and interior wheel well components spontaneously detached from the vehicle and got stuck under the car. There were no warming lamps, messages, or other symptoms; the vehicle was driving fine before the detachment. The vehicle has never been in a collision and had no visible damage to the bumper prior to the incident. The detachment was very quick and could have caused an accident, as it was quite physically jarring; additionally, the components got between the vehicle and the highway which caused them to smoke/burn as I tried to quickly slow and pull into the shoulder. A prior recall (#23TB12 / 23TA12) was for a very similar situation. The dealership had allegedly performed the recall fix in March 2025. When I took the vehicle back to the dealership, they said this was independent of the recall. The dealership is unwilling to cover the repair, as they have said that the bumper shows signs of impact. The vehicle bumper has never been impacted. The dealer said there were very minor stress cracks in the paint; when I asked if these could have been from the bumper cover rapidly detaching, they said it was possible but would still not cover the repair.
NHTSA complaint #11752446 — an unverified report by a vehicle owner.
The paint is severely peeling on the outside. This can likely flake off and damages other vehicles, property, and roadway infrastructure. This is the factory coat of paint. Color is Toyota Blizzard Pearl (070)
NHTSA complaint #11751753 — an unverified report by a vehicle owner.
In the past 3 days, the trunk of the vehicle has opened on its own even though it was locked. This has also happened 3 additional times in the past since I have taken it to the Toyota service center in Fairlawn, NJ. I am concerned because yesterday, I was at a supermarket and was inside for about 15 minutes and when I came out, the back was opened. This has not happened while I was driving but I was fortunate that nothing was taken from the vehicle.
NHTSA complaint #11751740 — an unverified report by a vehicle owner.
Tailgate stays open; sensors seem to fail. It will work one day and not work on another day. My wife is short and handicapped and she can’t close it manually.
NHTSA complaint #11751353 — an unverified report by a vehicle owner.
The contact owns a 2015 Toyota Highlander. The contact stated that the power liftgate consistently failed halfway through while opening and closing the liftgate. The vehicle was not taken to the dealer. The vehicle was not diagnosed or repaired. The contact became aware of information online about Technical Service Bulletin: SB0023/16, NHTSA ID Number: 10134306 (Structure, Electrical System); and associated the failure with the TSB. The manufacturer was made aware of the issue and confirmed that the vehicle was not covered under warranty, TSB, or a recall. The failure mileage was approximately 133,000.
NHTSA complaint #11750990 — an unverified report by a vehicle owner.
The contact owns a 2015 Toyota Highlander. The contact stated that the power liftgate consistently failed halfway through while opening and closing the liftgate. The vehicle was not taken to the dealer. The vehicle was not diagnosed or repaired. The contact became aware of information online about Technical Service Bulletin: SB0023/16, NHTSA ID Number: 10134306 (Structure, Electrical System); and associated the failure with the TSB. The manufacturer was made aware of the issue and confirmed that the vehicle was not covered under warranty, TSB, or a recall. The failure mileage was approximately 133,000.
NHTSA complaint #11750990 — an unverified report by a vehicle owner.
The fender liner detached and was getting caught up in the tire, I had to pull it out and then it was dragging on the ground. It was hard to turn because it was getting under the tire. Finally, one was pulling into my driveway and I felt a bump. I thought I’d ran over something, it was the fender liner underneath the truck. These liners are made of terrible materials. I never had a problem with one until this truck.
NHTSA complaint #11750894 — an unverified report by a vehicle owner.
While traveling on interstate highways from [XXX] to [XXX], the front lower bumper cover on my 2022 Toyota Highlander Limited (VIN [XXX]) partially detached during normal driving at approximately 81,859 miles. The aluminum crash bar became exposed. The vehicle is subject to NHTSA Recall 23V-720 regarding the front lower bumper cover detaching while driving. This incident appears to be the exact defect described in the recall. Fortunately, no crash or injuries occurred, but complete separation could have created a serious roadway hazard. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA complaint #11748970 — an unverified report by a vehicle owner.
The back hatch of the car has issues closing regularly. Nearly half of the time you push the button to shut the back hatch when it is open it will not close and has to be shut manually. Typically, it shuts an inch or two and then beeps at you and when you push the button again nothing happens but beeping. This is an issue because it is very difficult to close. Even as a 6' 200+ lb man who does strength training regularly, shutting the back hatch is difficult to do manually let alone for my much smaller wife. This has let to her having to ask for help from strangers in a parking lot to help close the door which is unsafe, particularly since we have small children. Toyota has acknowledged that this is a known issue and have stated that there is nothing that they can do to fix it. This acknowledgement came when the car was very new and my father was the owner and again just a few months ago when we brought up the issue again with Toyota.
NHTSA complaint #11747815 — an unverified report by a vehicle owner.
The contact’s daughter owns a 2018 Toyota Highlander. The contact stated that while operating the vehicle, there was a clunking sound coming from the front driver’s side of the vehicle. The vehicle was taken to the local dealer, and the owner was informed that the struts needed to be replaced. The vehicle was not repaired. The vehicle was later driven to a local tire and battery service center who inspected the vehicle and informed the owner that the front control arms were rusted and needed to be replaced, and that the front axle was cracked. The vehicle was not yet repaired. The daughter was informed that the vehicle was unsafe to drive. The manufacturer was not yet contacted. The failure mileage was 101,000.
NHTSA complaint #11746490 — an unverified report by a vehicle owner.
The front lower bumper detached while driving on the PA turnpike. The vehicle was traveling in the left lane approximately 75 MPH and was bumping on the road until we were able to pull over all the way to the right lane for approximately 1-2 miles. This hanging bumper dragging on the floor causing some damage to upper bumper as well. This was extremely unsafe for everyone in our vehicle and put the safety of all other driver around us at risk of accidents. No warning lights were present before bumper detached. Toyota dealership looked at it and refused to do anything about it, saying that they see damage to upper bumper and that is not part of recall. I told them the damage to upper bumper was caused by lower bumper falling off and being dragged at speeds of 75MPH until we could safely pull over. They stated that the recal only offered a repair kit to lower bumper. I will include a picture of bumper after lower bumper detached and upper bumper still firmly attached. I had no option and had the bumper repaired by a auto body repair shop. This should have been fixed by toyota and i would like to be reimbursed by toyota. There should be punishment to toyota corp for endagering the public and not keeping their word to correct recalls when they are known about. On June 8, 2026 i received a text message from toyota informing me that there was a recall on my vehicle for front bumper detaching. I responded that is exactly what happened to my vehicle. Needless to say they did not respond to that.
NHTSA complaint #11744777 — an unverified report by a vehicle owner.
The contact's daughter owns a 2022 Toyota Highlander. The contact stated while driving approximately 65 MPH, the contact noticed an abnormal sound coming from the exterior of the vehicle. The driver pulled to a highway hot shop. Upon inspection, the contact noticed that the upper side of the lower front bumper cover had detached and the cover was hanging and dragging. The contact secured the cover with strings and was able to continue driving. The vehicle was taken to the dealer to be repaired under NHTSA Campaign Number: 23V720000 (Structure); however, the dealer refused to complete the recall repair due to collateral damage caused by the cover dragging. The vehicle was then taken to Toyota of Manhattan (679 11th Ave, New York, NY 10019), where the contact was denied assistance because the previous dealer had already opened a case. The vehicle was not repaired. The manufacturer was not contacted. The failure mileage was unknown.
NHTSA complaint #11740609 — an unverified report by a vehicle owner.
The contact owns a 2022 TOYOTA Highlander. The contact stated that the front upper bumper assembly is separating from the headlight on the passenger side, creating a noticeable gap on the fender portion directly below the headlight. The contact referenced NHTSA campaign number: 23V720000 (STRUCTURE), however, the VIN was not included in the recall repair. The dealer was notified of the failure. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 32,827.
NHTSA complaint #11739388 — an unverified report by a vehicle owner.
The lift gate will not close, especially during temperatures below 35 degrees. The litigate will go down a few inches, beep, then go back up. In colder temperatures below 25 degrees the lift gate will not open.
NHTSA complaint #11736855 — an unverified report by a vehicle owner.
The driver’s-side rear spoiler on my 2014 Toyota Highlander Limited AWD has melted, bubbled, and warped. The vehicle has been stored 100% of the time in a fully enclosed garage with no windows since new. It has only 65,000 miles and has received all service exclusively at authorized Toyota dealerships. There has been no direct sun exposure, accident, or misuse. Toyota dealer and Corporate attributed this to “solar convergence” and denied any repair assistance or goodwill coverage. This explanation does not match the facts given the garage setup and minimal outdoor time. This appears to be a materials/design defect in the black plastic spoiler. Similar melting/warping issues are reported by other owners on Highlanders and RAV4s, even on low-mileage garaged vehicles. Dealer replacement quotes are typically $2,700+. I request NHTSA investigate this recurring plastic failure as a potential defect in materials and workmanship. Attachments (upload with form): • Photos of the melted spoiler (multiple angles) I am available for any additional information. 05 May 2026
NHTSA complaint #11735785 — an unverified report by a vehicle owner.