FaultScore

FaultScore report

2009 BMW 528I problems

Owners have filed 33 complaints about the 2009 BMW 528I with NHTSA between 2013 and 2025. The largest single group is the engine & cooling. Across this model's run it ranks 13 of 13 worst.

B

FaultScore 27/100

Higher is worse. Measured against the other years of the BMW 528I.

How this is worked out

The numbers

33

Complaints

1

Crashes reported

3

Fires reported

0

Injuries reported

111,150 mi

Median mileage at failure

Half of reported failures happened before this

0%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 17 vs 50 Severity 63 vs 50 Early failure 0 vs 50
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 17
Against the median year of the BMW 528I. 50 means typical for this model; 100 means roughly double.
Severity — 63
12.1% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — 0
0% of failures with a mileage on record happened under 36,000 miles, against a national rate of 29%.

How 2009 compares with every other BMW 528I

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 2009 BMW 528I

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Engine & Cooling 13 39.4%

0 crashes, 1 fires · median 122,300 mi

Fuel & Propulsion 4 12.1%

Median failure at 139,150 miles

Electrical System 4 12.1%
Other & Unspecified 3 9.1%

Median failure at 156,000 miles

Brakes 2 6.1%

1 crashes, 0 fires · median 59,000 mi

Seat Belts 1 3.0%

Median failure at 56,000 miles

Wheels 1 3.0%

0 crashes, 1 fires

Windows, Mirrors & Wipers 1 3.0%

Median failure at 80,000 miles

Lights 1 3.0%

Median failure at 100,000 miles

Acceleration & Cruise Control 1 3.0%

Median failure at 122,300 miles

Body & Structure 1 3.0%

0 crashes, 1 fires

Airbags 1 3.0%

Median failure at 55,000 miles

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

50,000 – 74,999 miles 3 21.4%
75,000 – 99,999 miles 3 21.4%
100,000 – 149,999 miles 4 28.6%
150,000+ miles 4 28.6%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Oct 2013 peak 3 May 2025

Recalls on the 2009 BMW 528I

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

United States — NHTSA

17V683000

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)

BMW of North America, LLC (BMW) is recalling certain 2008-2011 128i and 2007-2011 328i, 328xi, 328i xDrive, 525i, 525xi, 528i, 528xi, 530i, 530xi, X3 3.0si, X3 xDrive30i, X5 xDrive30i, Z4 3.0i, Z4 3.0si and Z4 sDrive30i vehicles. The heater for the positive crankcase ventilation (PCV) valve may short circuit.

Risk: An electrical short can cause the parts within the PCV valve to melt, increasing the risk of a fire, even when the vehicle is not in use.

13V407000

EXTERIOR LIGHTING:TAIL LIGHTS

BMW is recalling certain model year 2008 through 2010 528i, 535i, 550i, and M5 passenger cars manufactured from March 1, 2007, through December 31, 2009. Over time, increased resistance at the taillight electrical contact points may cause damage to the ground terminal and housing of the connector resulting in an intermittent or permanent loss of functionality of one or more rear lamp functions (tail, brake, turn-signal, reverse).

Risk: Intermittent light operation reduces the ability to warn other motorists of the driver's intentions, increasing the risk of a crash.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

Norristown, PA Crash

SERVICE BRAKES

Vehicle fail breaks malfunction. No response to the brakes. Push many times no break response vehicle hit vehicle in front of it could not be avoided That rotors are less than one year old there about six or 7000 miles on them. They are basically new new tires car will maintain no lights on dash no warning no airbag deployment. Vehicle going in slow speed due to heavy traffic

NHTSA complaint #11660382 — an unverified report by a vehicle owner.

Stratford, CT Fire

WHEELS

I took the 2009 BMW 528i to Bridgeport BMW to have a prior safety recall (17V-673/19V-273) repaired but, it wasn't fixed and my car caught on fire last year before I got another recall letter stating that there's no remedy for the Recall Campaign No. 22V-119: PCV Valve Heater.

NHTSA complaint #11463047 — an unverified report by a vehicle owner.

Stratford, CT Fire

STRUCTURE:BODY

I took the 2009 BMW 528i to Bridgeport BMW to have a prior safety recall (17V-673/19V-273) repaired but, it wasn't fixed and my car caught on fire last year before I got another recall letter stating that there's no remedy for the Recall Campaign No. 22V-119: PCV Valve Heater.

NHTSA complaint #11463047 — an unverified report by a vehicle owner.

Stratford, CT Fire

ENGINE

I took the 2009 BMW 528i to Bridgeport BMW to have a prior safety recall (17V-673/19V-273) repaired but, it wasn't fixed and my car caught on fire last year before I got another recall letter stating that there's no remedy for the Recall Campaign No. 22V-119: PCV Valve Heater.

NHTSA complaint #11463047 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

Norristown, PA Crash

SERVICE BRAKES

Vehicle fail breaks malfunction. No response to the brakes. Push many times no break response vehicle hit vehicle in front of it could not be avoided That rotors are less than one year old there about six or 7000 miles on them. They are basically new new tires car will maintain no lights on dash no warning no airbag deployment. Vehicle going in slow speed due to heavy traffic

NHTSA complaint #11660382 — an unverified report by a vehicle owner.

Richardson, TX

ENGINE AND ENGINE COOLING

The contact owns a 2009 BMW 528I. The contact received notification of NHTSA Campaign Number: 22V119000 (Engine and Engine Cooling) however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact stated that he started to smell a burning odor inside the cabin of the vehicle. The contact stated that the check engine warning light was illuminated. VIN tool confirms parts not available. The failure mileage was unknown.

NHTSA complaint #11490025 — an unverified report by a vehicle owner.

Tift, GA

ELECTRICAL SYSTEM

I was driving and something was burning under my hood

NHTSA complaint #11486585 — an unverified report by a vehicle owner.

Tift, GA

ENGINE

I was driving and something was burning under my hood

NHTSA complaint #11486585 — an unverified report by a vehicle owner.

Rancho Cucamonga, CA

ENGINE AND ENGINE COOLING

The contact owns a 2009 BMW 528I. The contact received notification of NHTSA Campaign Number: 22V119000 (Engine and Engine Cooling) however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that there was an abnormal burning odor coming from the vehicle. The manufacturer was made aware of the issue. The failure mileage was unknown. VIN tool confirms parts not available.

NHTSA complaint #11474936 — an unverified report by a vehicle owner.

Scranton, PA

ENGINE AND ENGINE COOLING

The contact owns a 2009 BMW 528I. The contact stated while turning on the heater, there was a bad odor coming from the heater. The contact received notification of NHTSA Campaign Number: 22V119000 (Engine and Engine Cooling) however, the part to do the recall repair was not yet available. The dealer was made aware of the issue. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The failure mileage was not available. VIN tool confirms parts are not available

NHTSA complaint #11474978 — an unverified report by a vehicle owner.

Scranton, PA

ENGINE

The contact owns a 2009 BMW 528I. The contact stated while turning on the heater, there was a bad odor coming from the heater. The contact received notification of NHTSA Campaign Number: 22V119000 (Engine and Engine Cooling) however, the part to do the recall repair was not yet available. The dealer was made aware of the issue. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The failure mileage was not available. VIN tool confirms parts are not available

NHTSA complaint #11474978 — an unverified report by a vehicle owner.

at 172,000 miles Palm Bay, FL

ENGINE AND ENGINE COOLING

The contact owns a 2009 BMW 528I. The contact received notification of NHTSA Campaign Number: 22V119000 (Engine and Engine Cooling) however, the part to do the recall repair was not yet available. The contact stated while driving at various speeds, the vehicle would overheat. An unknown warning light was illuminated and a warning message that the vehicle was overheating and to slow down and stop the vehicle to prevent further damage was displayed. The local dealer was contacted and informed the contact that the part to do the recall repair was not yet available. The vehicle was not diagnosed or repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the failure. The failure mileage was approximately 172,000. VIN tool confirms parts not available.

NHTSA complaint #11467944 — an unverified report by a vehicle owner.

Stratford, CT Fire

WHEELS

I took the 2009 BMW 528i to Bridgeport BMW to have a prior safety recall (17V-673/19V-273) repaired but, it wasn't fixed and my car caught on fire last year before I got another recall letter stating that there's no remedy for the Recall Campaign No. 22V-119: PCV Valve Heater.

NHTSA complaint #11463047 — an unverified report by a vehicle owner.

Stratford, CT Fire

STRUCTURE:BODY

I took the 2009 BMW 528i to Bridgeport BMW to have a prior safety recall (17V-673/19V-273) repaired but, it wasn't fixed and my car caught on fire last year before I got another recall letter stating that there's no remedy for the Recall Campaign No. 22V-119: PCV Valve Heater.

NHTSA complaint #11463047 — an unverified report by a vehicle owner.

Stratford, CT Fire

ENGINE

I took the 2009 BMW 528i to Bridgeport BMW to have a prior safety recall (17V-673/19V-273) repaired but, it wasn't fixed and my car caught on fire last year before I got another recall letter stating that there's no remedy for the Recall Campaign No. 22V-119: PCV Valve Heater.

NHTSA complaint #11463047 — an unverified report by a vehicle owner.

at 205,000 miles Calera, AL

ENGINE AND ENGINE COOLING

The contact owns a 2009 BMW 528I. The contact received notification of NHTSA Campaign Number: 17V683000 (Engine and Engine Cooling) and 22V119000 (Engine and Engine Cooling) however, the parts to do the recall repairs were unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact stated the vehicle was overheating and unsafe to drive. The contact was advised to seek a loaner vehicle while waiting for parts to become available. The approximate failure mileage was 205,000. VIN tool confirms parts not available.

NHTSA complaint #11456601 — an unverified report by a vehicle owner.

Norcross, GA

FUEL/PROPULSION SYSTEM

FUEL SMELL IN THE DRIVER SIDE REAR. THE FUEL PUMP LEAKS FUEL.

NHTSA complaint #11378596 — an unverified report by a vehicle owner.

Pittsburg, CA

UNKNOWN OR OTHER

CAR BATTERY DRAINING, INSACIABLES BRAKE FLUID TIMING FOR CHANGE OF GEAR TAKES A WHILE

NHTSA complaint #11315433 — an unverified report by a vehicle owner.

Pittsburg, CA

ELECTRICAL SYSTEM

CAR BATTERY DRAINING, INSACIABLES BRAKE FLUID TIMING FOR CHANGE OF GEAR TAKES A WHILE

NHTSA complaint #11315433 — an unverified report by a vehicle owner.

Pittsburg, CA

ENGINE

CAR BATTERY DRAINING, INSACIABLES BRAKE FLUID TIMING FOR CHANGE OF GEAR TAKES A WHILE

NHTSA complaint #11315433 — an unverified report by a vehicle owner.

Raeford, NC

ELECTRICAL SYSTEM

THE CAR SMELLS AS FUEL IS LEAKING AND THE HEADLIGHTS BLINK IN AND OUT... MY TRUNK STOP OPENING WITH KEY FOB

NHTSA complaint #11266641 — an unverified report by a vehicle owner.

Raeford, NC

FUEL/PROPULSION SYSTEM

THE CAR SMELLS AS FUEL IS LEAKING AND THE HEADLIGHTS BLINK IN AND OUT... MY TRUNK STOP OPENING WITH KEY FOB

NHTSA complaint #11266641 — an unverified report by a vehicle owner.

Hilmar, CA

ELECTRICAL SYSTEM

HELLO, MY CAR FILLED UP WITH SMOKE ONE DAY. IT SMELT LIKE PLASTIC WAS BURNING I WAS PULLING UP TO MY DRIVE WAY AND WAS SUPER DIZZY THE WHOLE INSIDE WAS FILLED WITH SMOKE. I COULDN'T BREATH PROPERLY. I HAVE CALLED BMW DEALERSHIPS AND NO ONE SEEMS TO HAVE THE PART FOR MY CAR, I DON'T KNOW WHAT TO DO. I'M SCARED TO DRIVE BUT I NEED TO GET TO SCHOOL! PLEASE HELP ME RESOLVE THIS ISSUE.

NHTSA complaint #11097162 — an unverified report by a vehicle owner.

at 100,000 miles Merritt Island, FL

EXTERIOR LIGHTING

I KEEP GETTING WARNINGS THAT THE HEAD LAMP, RUNNING LAMPS ARE MALFUNCTIONING. I TOOK IT IN FOR SERVICE AND FOUND EXPOSED WIRES AND WAS TOLD THIS IS A FIRE HAZARD RESULTING IN THE HEADLIGHT WIRING INSULATION FLAKING OFF AND LEAVING COPPER WIRE EXPOSED AND WIRES ARE TOUCHING, UNINSULATED WIRES. WIRES ARE SHORTING OUT THE LIGHTS, BURNING BULBS AND CAUSE MALFUNCTIONS IN THE HEADLIGHTS, TURN SIGNALS, PARKING LIGHTS, AND DAYTIME RUNNING LIGHTS AND IS A FIRE HAZARD.

NHTSA complaint #11083846 — an unverified report by a vehicle owner.

Miami, FL

UNKNOWN OR OTHER

FOUND RECALL INFO ONLINE. TOLD RECALL NOTICE WOULD BE SENT IN DECEMBER. NO NOTICE AS OF YET! DON'T WANT TO DIE BECAUSE OF BMW'S NEGLIGENCE!

NHTSA complaint #11056958 — an unverified report by a vehicle owner.

Miami, FL

ENGINE

FOUND RECALL INFO ONLINE. TOLD RECALL NOTICE WOULD BE SENT IN DECEMBER. NO NOTICE AS OF YET! DON'T WANT TO DIE BECAUSE OF BMW'S NEGLIGENCE!

NHTSA complaint #11056958 — an unverified report by a vehicle owner.

at 122,300 miles Fontana, CA

VEHICLE SPEED CONTROL

I WAS DRIVING THE VEHICLE ON THE HIGHWAY ABOUT 70 MILES PER HOUR - WHEN WITHOUT ANY WARNING THE VEHICLE "CHECK ENGINE LIGHT" AND "HAZARD LIGHTS CAME ON - THE FUEL GAUGE SHOWED OVER 100 MORE GALLOONS IN THE TANK THAN IT HAD PREVIOUSLY - TRIED TO ACCELERATE BUT THE CAR DID NOT RESPOND. THE ENGINE REDUCED POWER AND WAS STALLING AS I IMMEDIATELY STARTED TO CROSS THE HIGHWAY FROM THE FURTHEST LEFT LANE IN ORDER TO GET TO SAFETY ON THE RIGHT SIDE OF THE ROAD - I WAS WITH MY PARENTS AND MY HANDICAPPED NEPHEW AND SCARED FOR ALL OF OUR LIVES. THE ENGINE "SPUTTERED AND VIBRATED" BEFORE STOPPING. I DIDN'T NOTICE ANYTHING WRONG OR ANY CHANGE IN THE WAY THE CAR DROVE. THIS WAS A VERY DANGEROUS AND UNSAFE INCIDENT.

NHTSA complaint #11001191 — an unverified report by a vehicle owner.

at 122,300 miles Fontana, CA

ENGINE

I WAS DRIVING THE VEHICLE ON THE HIGHWAY ABOUT 70 MILES PER HOUR - WHEN WITHOUT ANY WARNING THE VEHICLE "CHECK ENGINE LIGHT" AND "HAZARD LIGHTS CAME ON - THE FUEL GAUGE SHOWED OVER 100 MORE GALLOONS IN THE TANK THAN IT HAD PREVIOUSLY - TRIED TO ACCELERATE BUT THE CAR DID NOT RESPOND. THE ENGINE REDUCED POWER AND WAS STALLING AS I IMMEDIATELY STARTED TO CROSS THE HIGHWAY FROM THE FURTHEST LEFT LANE IN ORDER TO GET TO SAFETY ON THE RIGHT SIDE OF THE ROAD - I WAS WITH MY PARENTS AND MY HANDICAPPED NEPHEW AND SCARED FOR ALL OF OUR LIVES. THE ENGINE "SPUTTERED AND VIBRATED" BEFORE STOPPING. I DIDN'T NOTICE ANYTHING WRONG OR ANY CHANGE IN THE WAY THE CAR DROVE. THIS WAS A VERY DANGEROUS AND UNSAFE INCIDENT.

NHTSA complaint #11001191 — an unverified report by a vehicle owner.

at 122,300 miles Fontana, CA

FUEL/PROPULSION SYSTEM

I WAS DRIVING THE VEHICLE ON THE HIGHWAY ABOUT 70 MILES PER HOUR - WHEN WITHOUT ANY WARNING THE VEHICLE "CHECK ENGINE LIGHT" AND "HAZARD LIGHTS CAME ON - THE FUEL GAUGE SHOWED OVER 100 MORE GALLOONS IN THE TANK THAN IT HAD PREVIOUSLY - TRIED TO ACCELERATE BUT THE CAR DID NOT RESPOND. THE ENGINE REDUCED POWER AND WAS STALLING AS I IMMEDIATELY STARTED TO CROSS THE HIGHWAY FROM THE FURTHEST LEFT LANE IN ORDER TO GET TO SAFETY ON THE RIGHT SIDE OF THE ROAD - I WAS WITH MY PARENTS AND MY HANDICAPPED NEPHEW AND SCARED FOR ALL OF OUR LIVES. THE ENGINE "SPUTTERED AND VIBRATED" BEFORE STOPPING. I DIDN'T NOTICE ANYTHING WRONG OR ANY CHANGE IN THE WAY THE CAR DROVE. THIS WAS A VERY DANGEROUS AND UNSAFE INCIDENT.

NHTSA complaint #11001191 — an unverified report by a vehicle owner.