FaultScore

FaultScore report

2012 BMW 528I problems

Owners have filed 145 complaints about the 2012 BMW 528I with NHTSA between 2012 and 2026. The largest single group is the engine & cooling. Across this model's run it ranks 3 of 13 worst.

C

FaultScore 56/100

Higher is worse. Measured against the other years of the BMW 528I.

How this is worked out

The numbers

145

Complaints

0

Crashes reported

8

Fires reported

3

Injuries reported

69,500 mi

Median mileage at failure

Half of reported failures happened before this

16%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 77 vs 50 Severity 39 vs 50 Early failure 27 vs 50
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 77
Against the median year of the BMW 528I. 50 means typical for this model; 100 means roughly double.
Severity — 39
7.6% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — 27
16% of failures with a mileage on record happened under 36,000 miles, against a national rate of 29%.

How 2012 compares with every other BMW 528I

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 2012 BMW 528I

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Engine & Cooling 47 32.4%

0 crashes, 3 fires · median 83,000 mi

0 crashes, 1 fires · median 75,000 mi

0 crashes, 2 fires · median 76,000 mi

Median failure at 65,750 miles

0 crashes, 2 fires · median 86,000 mi

Brakes 4 2.8%

Median failure at 90,000 miles

Wheels 3 2.1%

Median failure at 54,500 miles

Acceleration & Cruise Control 3 2.1%

Median failure at 122,600 miles

Body & Structure 3 2.1%

Median failure at 25,000 miles

Steering 3 2.1%

Median failure at 9,000 miles

Airbags 3 2.1%

Median failure at 36,000 miles

Seat Belts 2 1.4%

Median failure at 47,000 miles

Stability & Traction Control 1 0.7%

Median failure at 56,000 miles

Seats 1 0.7%

Median failure at 20,090 miles

Lights 1 0.7%

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

Under 1,000 miles 2 2.0%
1,000 – 9,999 miles 3 3.0%
10,000 – 24,999 miles 6 6.0%
25,000 – 49,999 miles 11 11.0%
50,000 – 74,999 miles 29 29.0%
75,000 – 99,999 miles 24 24.0%
100,000 – 149,999 miles 21 21.0%
150,000+ miles 4 4.0%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Sep 2012 peak 8 Jan 2026

NHTSA investigations into the 2012 BMW 528I

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

PE13030 Opened 6 Sep 2013 Closed 25 Oct 2013 SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM

Loss of power assist braking

In a letter dated September 26, 2013, BMW Group submitted a safety recall notice to NHTSA identifying a defect condition in the vacuum pump oil supply that may result in loss of power assist braking in 76,191 model year (MY) 2012 through 2014 BMW 3-Series, 5-Series, X1 SAV, X3 SAV, and Z4 vehicles equipped with 4-cylinder engines (NHTSA Recall 13V-454).According to BMW, movement of the seal disk within the camshaft may result in blocking of the oil supply to the vacuum pump, resulting in improper pump operation and loss of power assist braking.On July 11, 2013, BMW initiated a change to the ca...

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

Winter Haven, FL Fire

POWER TRAIN

Vehicle leaked oil to where it caused an engine fire.

NHTSA complaint #11624165 — an unverified report by a vehicle owner.

Winter Haven, FL Fire

POWER TRAIN

While driving error message came up on screen saying add a quart of oil, car was smoking and engine block caught fire.

NHTSA complaint #11624225 — an unverified report by a vehicle owner.

Winter Haven, FL Fire

ELECTRICAL SYSTEM

Vehicle leaked oil to where it caused an engine fire.

NHTSA complaint #11624165 — an unverified report by a vehicle owner.

Winter Haven, FL Fire

ELECTRICAL SYSTEM

While driving error message came up on screen saying add a quart of oil, car was smoking and engine block caught fire.

NHTSA complaint #11624225 — an unverified report by a vehicle owner.

Winter Haven, FL Fire

ENGINE

Vehicle leaked oil to where it caused an engine fire.

NHTSA complaint #11624165 — an unverified report by a vehicle owner.

Winter Haven, FL Fire

ENGINE

While driving error message came up on screen saying add a quart of oil, car was smoking and engine block caught fire.

NHTSA complaint #11624225 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

Winter Haven, FL

ENGINE

Vehicle has oil leak bad

NHTSA complaint #11711212 — an unverified report by a vehicle owner.

El Paso, TX

UNKNOWN OR OTHER

The failure involved the breaking of the oil chain, which resulted in catastrophic engine damage. Consequently, the timing chain and splash shield were also compromised due to the initial failure. The incident appears to be caused by a malfunction or defect in the oil chain assembly. The affected components are available for inspection and further investigation. This information may be useful for evaluating the need for a recall or identifying underlying manufacturing or design issues.

NHTSA complaint #11684910 — an unverified report by a vehicle owner.

San Jose, CA

UNKNOWN OR OTHER

On [XXX], the water pump's electrical plug connector became defective, ultimately putting myself and [XXX] son in a dangerous situation. While on the highway coming home from work/daycare, the car overheated rapidly, my car started slowing down in the middle of the highway. The car ultimately stopped and had to pull to the side. I tried to call 2 BMW dealerships in San Jose, but at that time the recall remedy was unavailable and said there was nothing they could do for me. So I had to tow to my home. Towed to my mechanic the next day, and they had to fix it. The car was repaired after being in the shop for 1 week. I took the car home and shortly after, the car overheated again. Luckily, I was on my way home and in the neighborhood. This was a very traumatic experience that I never set foot in the care since then and am requesting a refund for the repair that wasn't even fixed in the first place. I do not want to use the car anymore given it is a huge safety risk for me and my son. I travel to the city 4 days a week for work and daycare. I have the receipts for repair. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA complaint #11678095 — an unverified report by a vehicle owner.

North Hills, CA

POWER TRAIN

I had just purchased a car but a month ago I was driving to lunch and I was at a stop sign when the light turned green I started to go the car started shaking and smoke was coming out of the front under the hood I had just an oil change so I took it back to the oil change shop. They could not figure out why the engine blew and I had to take it to a different BMW shop where I have to purchase a rebuilt motor and pay for the repairs. I can request all records from the automotive shop if needed.

NHTSA complaint #11655338 — an unverified report by a vehicle owner.

North Hills, CA

ENGINE

I had just purchased a car but a month ago I was driving to lunch and I was at a stop sign when the light turned green I started to go the car started shaking and smoke was coming out of the front under the hood I had just an oil change so I took it back to the oil change shop. They could not figure out why the engine blew and I had to take it to a different BMW shop where I have to purchase a rebuilt motor and pay for the repairs. I can request all records from the automotive shop if needed.

NHTSA complaint #11655338 — an unverified report by a vehicle owner.

North Hills, CA

FUEL/PROPULSION SYSTEM

I had just purchased a car but a month ago I was driving to lunch and I was at a stop sign when the light turned green I started to go the car started shaking and smoke was coming out of the front under the hood I had just an oil change so I took it back to the oil change shop. They could not figure out why the engine blew and I had to take it to a different BMW shop where I have to purchase a rebuilt motor and pay for the repairs. I can request all records from the automotive shop if needed.

NHTSA complaint #11655338 — an unverified report by a vehicle owner.

LOS Angeles, CA

UNKNOWN OR OTHER

The turbocharger wastegate actuator issues causing a drivetrain malfunction. The actuator has been changed several times ,that regulates the westgate yet there’s a loss in power. Safety when merging onto freeway as you accelerate the warning light comes on and vehicle losses power other vehicles have to slow significantly to avoid possible running into vehicle entering freeway

NHTSA complaint #11653872 — an unverified report by a vehicle owner.

at 160,000 miles Corona, CA

ENGINE

The contact owns a 2012 BMW 528I. The contact stated while the vehicle was parked, the vehicle failed to start. The contact attempted to restart the vehicle. After several attempts, the vehicle failed to start. Several unknown warning lights were illuminated. The vehicle was towed to an independent mechanic; however, no cause for the failure was found. The vehicle was not repaired. The contact stated that on another occasion, while driving 60 MPH, the vehicle lost motive power and stalled. There was no warning light illuminated. The contact was able to coast to the side of the road. No warning lights were illuminated. The vehicle was towed to the residence. The vehicle was then towed to the contact's office. An independent mechanic arrived and diagnosed the vehicle with engine failure. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 160,000.

NHTSA complaint #11652391 — an unverified report by a vehicle owner.

at 136,898 miles Tolleson, AZ

ELECTRICAL SYSTEM

The contact owns a 2012 BMW 528I. The contact received notification of NHTSA Campaign Number: 24V608000 (Engine and Engine Cooling, Electrical System). The contact stated that while the vehicle was parked, there was condensation underneath the vehicle. The contact stated that while driving approximately 50 MPH, the "Engine Malfunction" message was displayed, and the vehicle stalled. The vehicle was restarted 20 minutes later after several attempts. The failure reoccurred several times until the vehicle was taken to the residence and parked. The vehicle was towed to a dealer where it was diagnosed that the control unit seal pump needed to be replaced. The vehicle was repaired but the failure persisted. The vehicle was taken to the same independent mechanic on several occasions where it was diagnosed that the ignition coil and timing chain had fractured into the oil pan valve cover, and the oil pan gasket, oil pan, and spark plugs needed to be replaced. The manufacturer was notified of the failure. The failure mileage was 136,898.

NHTSA complaint #11646791 — an unverified report by a vehicle owner.

at 136,898 miles Tolleson, AZ

ENGINE AND ENGINE COOLING

The contact owns a 2012 BMW 528I. The contact received notification of NHTSA Campaign Number: 24V608000 (Engine and Engine Cooling, Electrical System). The contact stated that while the vehicle was parked, there was condensation underneath the vehicle. The contact stated that while driving approximately 50 MPH, the "Engine Malfunction" message was displayed, and the vehicle stalled. The vehicle was restarted 20 minutes later after several attempts. The failure reoccurred several times until the vehicle was taken to the residence and parked. The vehicle was towed to a dealer where it was diagnosed that the control unit seal pump needed to be replaced. The vehicle was repaired but the failure persisted. The vehicle was taken to the same independent mechanic on several occasions where it was diagnosed that the ignition coil and timing chain had fractured into the oil pan valve cover, and the oil pan gasket, oil pan, and spark plugs needed to be replaced. The manufacturer was notified of the failure. The failure mileage was 136,898.

NHTSA complaint #11646791 — an unverified report by a vehicle owner.

at 111,000 miles Covington, GA

ELECTRICAL SYSTEM

The contact owns a 2012 BMW 528i. The contact stated that while the vehicle was parked, the vehicle was started, however, the vehicle failed to start. The contact stated the vehicle eventually started. In addition, the contact stated that when the accelerator pedal was depressed, however the vehicle failed to accelerate as intended. The contact stated that the steering wheel seized and the vehicle lost motive power. The vehicle was towed to the contact's residence. The dealer was made aware of the failure and confirmed that the parts were not available. In addition, the contact stated that previously the vehicle was taken to the dealer where it was diagnosed with a failed coolant pump and unknown sensor. The contact was informed that the coolant pump and the unknown sensor needed to be replaced. The unknown sensor was replaced, however the contact was informed that the coolant pump was unavailable. The contact received notification of NHTSA Campaign Number: 24V608000 (Engine and Engine Cooling, Electrical System) however, the part to do the repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure but provided no assistance. The contact was offered to have the vehicle towed to the dealer, however the parts were not available. The failure mileage was 111,000. VIN tool confirms parts not available.

NHTSA complaint #11628884 — an unverified report by a vehicle owner.

at 111,000 miles Covington, GA

ENGINE AND ENGINE COOLING

The contact owns a 2012 BMW 528i. The contact stated that while the vehicle was parked, the vehicle was started, however, the vehicle failed to start. The contact stated the vehicle eventually started. In addition, the contact stated that when the accelerator pedal was depressed, however the vehicle failed to accelerate as intended. The contact stated that the steering wheel seized and the vehicle lost motive power. The vehicle was towed to the contact's residence. The dealer was made aware of the failure and confirmed that the parts were not available. In addition, the contact stated that previously the vehicle was taken to the dealer where it was diagnosed with a failed coolant pump and unknown sensor. The contact was informed that the coolant pump and the unknown sensor needed to be replaced. The unknown sensor was replaced, however the contact was informed that the coolant pump was unavailable. The contact received notification of NHTSA Campaign Number: 24V608000 (Engine and Engine Cooling, Electrical System) however, the part to do the repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure but provided no assistance. The contact was offered to have the vehicle towed to the dealer, however the parts were not available. The failure mileage was 111,000. VIN tool confirms parts not available.

NHTSA complaint #11628884 — an unverified report by a vehicle owner.

Winter Haven, FL Fire

POWER TRAIN

Vehicle leaked oil to where it caused an engine fire.

NHTSA complaint #11624165 — an unverified report by a vehicle owner.

Winter Haven, FL Fire

POWER TRAIN

While driving error message came up on screen saying add a quart of oil, car was smoking and engine block caught fire.

NHTSA complaint #11624225 — an unverified report by a vehicle owner.

Winter Haven, FL Fire

ELECTRICAL SYSTEM

Vehicle leaked oil to where it caused an engine fire.

NHTSA complaint #11624165 — an unverified report by a vehicle owner.

Tukwila, WA

ELECTRICAL SYSTEM

The contact owns a 2012 BMW 528I. The contact stated that there was water leaking from the vehicle. There was an undisclosed electrical failure. The contact stated that the vehicle was consuming an excessive amount of engine oil. There were no warning lights illuminated. The contact received notification of NHTSA Campaign Number: 24V608000 (Engine and Engine Cooling, Electrical System); however, the part to do the recall repair was not yet available. The local dealer was not contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The failure mileage was unknown. VIN tool confirms parts not available.

NHTSA complaint #11624188 — an unverified report by a vehicle owner.

Winter Haven, FL Fire

ELECTRICAL SYSTEM

While driving error message came up on screen saying add a quart of oil, car was smoking and engine block caught fire.

NHTSA complaint #11624225 — an unverified report by a vehicle owner.

Tukwila, WA

ENGINE AND ENGINE COOLING

The contact owns a 2012 BMW 528I. The contact stated that there was water leaking from the vehicle. There was an undisclosed electrical failure. The contact stated that the vehicle was consuming an excessive amount of engine oil. There were no warning lights illuminated. The contact received notification of NHTSA Campaign Number: 24V608000 (Engine and Engine Cooling, Electrical System); however, the part to do the recall repair was not yet available. The local dealer was not contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The failure mileage was unknown. VIN tool confirms parts not available.

NHTSA complaint #11624188 — an unverified report by a vehicle owner.

Winter Haven, FL Fire

ENGINE

Vehicle leaked oil to where it caused an engine fire.

NHTSA complaint #11624165 — an unverified report by a vehicle owner.

Winter Haven, FL Fire

ENGINE

While driving error message came up on screen saying add a quart of oil, car was smoking and engine block caught fire.

NHTSA complaint #11624225 — an unverified report by a vehicle owner.

Lexington, GA

POWER TRAIN

The drivetrain disintegrated. Car started running really rough, and then just stopped completely. Would crank but would not move. Yes, it is available. Car would barely go, and then just stopped in the road. I had to have it towed to a mechanic. No, I had not received a warning of this possible hazard. No, it was not inspected by any of the above, but was inspected by numerous mechanics. Yes, drivetrain light/warning came on, as well as, drive at a slower rate when the car started to drive roughly. The turbo also went out on the car. May 28, 2024

NHTSA complaint #11622315 — an unverified report by a vehicle owner.

Lexington, GA

ENGINE

The drivetrain disintegrated. Car started running really rough, and then just stopped completely. Would crank but would not move. Yes, it is available. Car would barely go, and then just stopped in the road. I had to have it towed to a mechanic. No, I had not received a warning of this possible hazard. No, it was not inspected by any of the above, but was inspected by numerous mechanics. Yes, drivetrain light/warning came on, as well as, drive at a slower rate when the car started to drive roughly. The turbo also went out on the car. May 28, 2024

NHTSA complaint #11622315 — an unverified report by a vehicle owner.

Fort Bragg, CA

EXTERIOR LIGHTING

Headlights fill with condensation and cause short circuit and headlight and turn signal malfunction. Headlights fill with condensation and moisture even on sunny summer days. No warnings prior to headlights and turn signals malfunctioning. BMW says to drive with headlights on to dispel condensation but the headlights produce no heat to do so and do not illuminate because circuits are damp and not working.

NHTSA complaint #11615781 — an unverified report by a vehicle owner.

台灣, CA

ENGINE

N20 引擎 汽油泵浦故障

NHTSA complaint #11588383 — an unverified report by a vehicle owner.

台灣, CA

FUEL/PROPULSION SYSTEM

N20 引擎 汽油泵浦故障

NHTSA complaint #11588383 — an unverified report by a vehicle owner.