Mercedes Benz ML500 vs BMW 540I

Both cars' complete complaint records, side by side.

Read the totals carefully. NHTSA publishes no sales figures, so the car that sold more collects more complaints regardless of quality. The rows worth weighing are the proportions — the share of complaints that involved harm, and which part dominates.

Measure Mercedes Benz ML500 BMW 540I
Complaints on file 141 347
Model years covered 2002–2007 1994–2025
Worst model year 2006 2018
Best model year 2003 1994
Crashes reported 9 26
Fires reported 20 7
Injuries reported 14 14
Deaths reported 0 0
Most complained-about part Steering Engine & Cooling
Share of complaints involving harm 30.5% 13.5%

Mercedes Benz ML500 by year

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks

Steering 22 15.6%
Brakes 22 15.6%
Electrical System 20 14.2%
Seats 14 9.9%
Engine & Cooling 12 8.5%
Transmission & Drivetrain 10 7.1%
Acceleration & Cruise Control 7 5.0%
Other & Unspecified 6 4.3%

BMW 540I by year

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks

Engine & Cooling 70 20.2%
Airbags 49 14.1%
Brakes 21 6.1%
Seats 19 5.5%
Seat Belts 18 5.2%
Steering 17 4.9%