FaultScore

Ford Aerostar suspension problems

75 of the 3,109 complaints filed about the Ford Aerostar are about the suspension — 2% of everything owners reported. The worst model year for it is 1993.

75

Complaints

2%

Share of all complaints

2

Crashes

0

Fires

Suspension complaints by model year

1988 Aerostar 6 8.0%

Median failure at 108,000 miles

1989 Aerostar 3 4.0%
1990 Aerostar 4 5.3%
1991 Aerostar 5 6.7%
1992 Aerostar 8 10.7%
1993 Aerostar 25 33.3%
1994 Aerostar 13 17.3%

Median failure at 120,000 miles

1995 Aerostar 5 6.7%
1996 Aerostar 1 1.3%
1997 Aerostar 4 5.3%
2000 Aerostar 1 1.3%

Median failure at 75,857 miles

What owners said

1994 Ford Aerostar at 120,000 miles Pottstown, PA

SUSPENSION:REAR:SPRINGS:COIL SPRINGS

FRONT COIL SPRINGS SNAPPED, HAD TO REPLACED WITH READING SPRING WORKS, THEY HAD TO SEND THE SPECKS TO CHICAGO. MY FORD AERO STAR 4 WHEEL DRIVE & 4.0 V6 IS NOT AVAILABLE FROM AFTER MARKET. THE ONLY OPTION IS TO BUY NEW OR USED FORD SPRINGS WHICH ARE MADE IN CHINA. THE LOCAL FORD DEALER ADMITS REPLACING COIL & LEAF SPRINGS ON SEVERAL MODELS. MIDAS WAS SO BUSY REPLACING FORD SPRINGS, THEY COULD NOT SET UP AN APPOINTMENT TO INSTALL SPRINGS EVEN IF I HAD THE SPRINGS.

NHTSA complaint #10217895 — an unverified report by a vehicle owner.

1994 Ford Aerostar at 120,000 miles Pottstown, PA

SUSPENSION:FRONT:SPRINGS:COIL SPRINGS

FRONT COIL SPRINGS SNAPPED, HAD TO REPLACED WITH READING SPRING WORKS, THEY HAD TO SEND THE SPECKS TO CHICAGO. MY FORD AERO STAR 4 WHEEL DRIVE & 4.0 V6 IS NOT AVAILABLE FROM AFTER MARKET. THE ONLY OPTION IS TO BUY NEW OR USED FORD SPRINGS WHICH ARE MADE IN CHINA. THE LOCAL FORD DEALER ADMITS REPLACING COIL & LEAF SPRINGS ON SEVERAL MODELS. MIDAS WAS SO BUSY REPLACING FORD SPRINGS, THEY COULD NOT SET UP AN APPOINTMENT TO INSTALL SPRINGS EVEN IF I HAD THE SPRINGS.

NHTSA complaint #10217895 — an unverified report by a vehicle owner.

1994 Ford Aerostar at 120,000 miles Pottstown, PA

SUSPENSION:FRONT

FRONT COIL SPRINGS SNAPPED, HAD TO REPLACED WITH READING SPRING WORKS, THEY HAD TO SEND THE SPECKS TO CHICAGO. MY FORD AERO STAR 4 WHEEL DRIVE & 4.0 V6 IS NOT AVAILABLE FROM AFTER MARKET. THE ONLY OPTION IS TO BUY NEW OR USED FORD SPRINGS WHICH ARE MADE IN CHINA. THE LOCAL FORD DEALER ADMITS REPLACING COIL & LEAF SPRINGS ON SEVERAL MODELS. MIDAS WAS SO BUSY REPLACING FORD SPRINGS, THEY COULD NOT SET UP AN APPOINTMENT TO INSTALL SPRINGS EVEN IF I HAD THE SPRINGS.

NHTSA complaint #10217895 — an unverified report by a vehicle owner.

1994 Ford Aerostar at 120,000 miles Pottstown, PA

SUSPENSION:FRONT:SHOCK ABSORBER

FRONT COIL SPRINGS SNAPPED, HAD TO REPLACED WITH READING SPRING WORKS, THEY HAD TO SEND THE SPECKS TO CHICAGO. MY FORD AERO STAR 4 WHEEL DRIVE & 4.0 V6 IS NOT AVAILABLE FROM AFTER MARKET. THE ONLY OPTION IS TO BUY NEW OR USED FORD SPRINGS WHICH ARE MADE IN CHINA. THE LOCAL FORD DEALER ADMITS REPLACING COIL & LEAF SPRINGS ON SEVERAL MODELS. MIDAS WAS SO BUSY REPLACING FORD SPRINGS, THEY COULD NOT SET UP AN APPOINTMENT TO INSTALL SPRINGS EVEN IF I HAD THE SPRINGS.

NHTSA complaint #10217895 — an unverified report by a vehicle owner.

2000 Ford Aerostar at 75,857 miles Carleton, MI

SUSPENSION:FRONT:SPRINGS:COIL SPRINGS

COIL SPRING ON DRIVERS SIDE BROKE AND WAS SITTING ON TIRE, DEALERSHIP TOWED VAN AND CHARGED ME $415 PLUS TAX, THE VAN IS A LITTLE OVER 850 MILES OVER ITS EXTENDED WARRANTY. I WAS TOLD THAT THIS WAS NOT A SAFETY ISSUE AND NO RECALL FOR THE YEAR 2000. I WAS FORTUNATE THAT THE SPRING BROKE IN MY DRIVE AND NOT GOING DOWN THE THE EXPRESSWAY AT 70 MILES AN HOUR, OR WHEN MY DAUGHTER, WHOM JUST RECIEVED HER DRIVERS PERMIT WAS DRIVING. I WOULD ALSO LIKE TO MENTION THAT I HAD MY VAN IN FOR SERVICE ON 7/01/05 FOR NOISES IN THE FRONT END AND VIBRATIONS WHILE DRIVING. DEALER REPLACED SWAY BAR, AND BALANCED TIRES. (VAN WAS STILL UNDER WARRANTY) THIS TOOK CARE OF SOME OF THE PROBLEM. I HAVE HAD ONGOING PROBLEMS WITH THE FRONT END OF THIS VAN. THE TIE RODS HAVE BEEN REPLACED A NUMBER OF TIMES. I WAS TOLD THAT THIS WAS A PROBLEM WITH THE FORD TIE RODS AND ONCE MY WARRANTY WAS UP I SHOULD HAVE AFTER MARKET TIE RODS INSTALLED. SEEMS TO ME THAT THIS IS A PROBLEM THAT FORD MOTOR COMPANY SHOULD BE REQUIRED TO FIX.

NHTSA complaint #10133757 — an unverified report by a vehicle owner.

1993 Ford Aerostar Zelienople, PA

SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT

THE FRONT END NEEDED TO BE ALIGNED BECAUSE NEW TIRES WERE INSTALLED. THE MECHANIC WAS UNABLE TO PERFORM THE FRONT END ALIGNMENT BECAUSE THE FRONT LEFT BALL JOINT AND INNER TIE ROD WERE WORN.

NHTSA complaint #10095474 — an unverified report by a vehicle owner.

1988 Ford Aerostar at 108,000 miles Jamestown, NY

SUSPENSION

I WAS TOLD NOTHING WAS WRONG WITH THE TRUCK AND THAT I COULD GET IN IT AND DRIVE TO FLORIDA RIGHT NOW. WELL IT HASN'T EVEN BEEN TWO WEEKS SINCE I HAVE HAD THE TRUCK AND SO FAR THE SHOCK MOUNT IS BUSTED (WAS BROKE BEFORE I EVEN BOUGHT THE TRUCK) VALVE COVER GASKETS ARE LEAKING, POWER STEERING BOX BLEW OUT AND THE FLOOR OF THE TRUCK IN THE CAB IS ALL ROTTTED AWAY. THERE IS A HUGE HOLE ON THE DRIVERS SIDE TO WHERE I COULD PUT BOTH MY LEGS THROUGH AND HE WOULDN'T GIVE ME MY MONEY BACK FOR THE VEHICLE. I TOOK PHOTOS OF ALL THIS TO PROVE MY DEFECTS OF THE TRUCK.

NHTSA complaint #10070532 — an unverified report by a vehicle owner.

1994 Ford Aerostar at 147,000 miles Amboy, IN

SUSPENSION:REAR:SPRINGS

FAILURE OF RIGHT REAR COIL SPRING CAUSING EXPLOSIVE TIRE DEFLATION. FAILURE OCCURRED AT THE END OF THE SPRING COATING- CORROSION PRESENT, BUT HIDDEN BY FACTORY COATING OF SPRING.

NHTSA complaint #10018749 — an unverified report by a vehicle owner.

1993 Ford Aerostar Lincoln, NE

SUSPENSION

WHILE TRAVELING ABOUT 35MPH ON THE HIGHWAY WITHOUT PRIOR WARNING. PLEASE PROVIDE ADDITIONAL INFORMATION. THE FRONT RIGHT AXLE BROKE THE DEALER IS AWARE OF THE PROBLEM. TS

NHTSA complaint #8022918 — an unverified report by a vehicle owner.

1997 Ford Aerostar SAN Carlos, CA

SUSPENSION:FRONT

RIGHT FRONT SPINDLE AND KNUCKLE ASSEMBLY MALFUNCTIONED. DEALER HAS BEEN NOTIFIED. *AK RIGHT FRONT SPINDLE/KNUCKLE ASSEMBLY WAS REPLACED. RIGHT FRONT ROTOR, INNER AND OUTER WHEEL BEARINGS AND SEAL WERE ALL REPLACED.

NHTSA complaint #8005538 — an unverified report by a vehicle owner.

1992 Ford Aerostar Anchorage, AK

SUSPENSION

WHEN CHANGING GEARS VEHICLE WILL SHAKE. WHEN TRAVELING AT 55 MPH THERE IS A BAD JERK IN VEHICLE. PLEASE PROVIDE ANY FURTHER INFORMATION.

NHTSA complaint #8004898 — an unverified report by a vehicle owner.

1995 Ford Aerostar Phoenix, AR

SUSPENSION:MULTIPLE AXLE

A BUSHING BREAKS CAUSING THE TIRE RUBBS AGAINST THE INNER BODY.

NHTSA complaint #749910 — an unverified report by a vehicle owner.

1995 Ford Aerostar Phoenix, AR

SUSPENSION:MULTIPLE AXLE

A BUSHING BREAKS CAUSING THE TIRE RUBBS AGAINST THE INNER BODY.

NHTSA complaint #749910 — an unverified report by a vehicle owner.

1992 Ford Aerostar Park City, UT

SUSPENSION:REAR:SPRINGS:AIR SUSPENSION SYSTEM:SPRINGS/BAGS

WHILE DRIVING 45-50 MPH REAR SUSPENSION AIR SPRINGS BROKE, VEHICLE DROPPED IN REAR.

NHTSA complaint #880624 — an unverified report by a vehicle owner.

1997 Ford Aerostar Manassas, VA

SUSPENSION:FRONT:CONTROL ARM

WHILE DRIVING MY VEHICLE THE RIGHT FRONT WHEEL BEARING EXPERIENCED A CATASTROPHIC FAILURE. THIS FAILURE RESULTED IN A SUDDEN LOSS IN ALMOST ALL BRAKING POWER AND LOSS OF FRONT RIGHT WHEEL NEARLY COMING OFF VEHICLE. THE ENTIRE FRONT SPINDLE ASSEMBLY, BRAKE ROTOR,AND CALIPERAND BALL JOINTS WERE DETROYED . DUE TO THE NATURE OF THE REPAIR THE LEFT FRONT BRAKE ROTOR, CALIPER AND SHOES HAD TO BE REPLACED IN ORDER FOR THE VEHICLE TO OPERATE EFFICIENTLY. THIS INCIDENT COST IN EXCESS OF $1,400.00 TO REPLACE I RESEARCHED YOUR WEB SITE AND FOUND A IDENTICAL PROBLEM ODI ID 554544 I WOULD APPRECIATE ANY HELP IN A RESULTION TO RETRIEVE LOST EXPENCES AND AND MY NEXT BEST COURSE OF ACTION.

NHTSA complaint #740683 — an unverified report by a vehicle owner.

1993 Ford Aerostar Albuquerque, NM

SUSPENSION

DRIVING AT 30 MPH WHILE SNOWING AND WIND BLOWING, CONSUMER WAS GOING DOWN HILL, AND VEHICLE STARTED TO SLIDE TO LEFT. CONSUMER LET GO WHEEL, AND IT WENT TO RIGHT, THEN IT STARTED TO ROLLER ABOUT 3 TIMES.

NHTSA complaint #879333 — an unverified report by a vehicle owner.

1993 Ford Aerostar SAN Jose, CA

SUSPENSION:REAR

THE VEHICLE IS EXPERIENCING THE SAME DEFECT AS STATED IN THE TSB 96-10-13, WHICH INDICATES THE LEFT REAR TIRE RUBBING ON THE WHEELHOUSE INNER PANEL IN JOUNCE POSITION AND HEAVY LOADS DUE TO MISLOCATED BODY BRACKET, THE VEHICLES TIRE EXPERIENCED TREAD SEPARATION WHICH MAY HAVE BEEN THE RESULT OF THE BRACKET DEFECT. *MJS

NHTSA complaint #557859 — an unverified report by a vehicle owner.

1991 Ford Aerostar NEW York, NY

SUSPENSION

ONGOING PROBLEM WITH SEVERE VIBRATION WHILE TRAVELING AT 50 MPH. VEHICLE BEEN IN DEALER SHOP ON SEVERAL OCCASIONS, BUT PROBLEM STILL OCCURS. PLEASE FEEL FREE TO PROVIDE ANY FURTHER DETAILS ON THIS MATTER.

NHTSA complaint #875109 — an unverified report by a vehicle owner.

1993 Ford Aerostar Brooklyn, NY

SUSPENSION

SUSPENSION FAILED. *SLC

NHTSA complaint #554661 — an unverified report by a vehicle owner.

1997 Ford Aerostar Suisun CIT, CA

SUSPENSION:FRONT:WHEEL BEARING

WHILE DRIVING THE RIGHT FRONT WHEEL BEARING FAILED, CAUSING DAMAGE TO THE FRONT SPINDLE ASSEMBLY, BRAKE ROTOR, CALIPER AND BALL JOINTS. *MJS

NHTSA complaint #554544 — an unverified report by a vehicle owner.

Other Ford Aerostar problems