FaultScore

FaultScore report

1991 Ford Bronco problems

Owners have filed 37 complaints about the 1991 Ford Bronco with NHTSA between 1995 and 2004. The largest single group is the electrical system.

Not graded

Too few complaints, or too short a model run, to compare fairly.

How this is worked out

The numbers

37

Complaints

1

Crashes reported

10

Fires reported

3

Injuries reported

2 complaints report a death.

How 1991 compares with every other Ford Bronco

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 1991 Ford Bronco

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

0 crashes, 8 fires

Fuel & Propulsion 4 10.8%
Acceleration & Cruise Control 4 10.8%

Median failure at 120,000 miles

Seats 3 8.1%
Tires 3 8.1%
Engine & Cooling 3 8.1%

0 crashes, 1 fires

Brakes 2 5.4%
Steering 2 5.4%

1 crashes, 0 fires

Transmission & Drivetrain 2 5.4%

0 crashes, 1 fires

Body & Structure 1 2.7%

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Mar 1995 peak 5 Apr 2004

NHTSA investigations into the 1991 Ford Bronco

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

EA93022 Opened 30 Jul 1993 Closed 31 Aug 1994 ENGINE AND ENGINE COOLING

IDLE AIR SPD CTRL VLV MALF

PE93010 Opened 2 Mar 1993 Closed 30 Jul 1993 ENGINE AND ENGINE COOLING

IDLE AIR SPD CTRL VLV MALF

EA93001 Opened 7 Jan 1993 Closed 20 Aug 1993 VEHICLE SPEED CONTROL:LINKAGES

FUEL EXPULSION

PE92077 Opened 9 Sep 1992 Closed 7 Jan 1993 VEHICLE SPEED CONTROL:LINKAGES

FUEL EXPULSION

EA92029 Opened 27 Aug 1992 Closed 29 Oct 1993 SEATS

FRONT SEAT BACK FAILURE

PE92042 Opened 17 Apr 1992 Closed 27 Aug 1992 SEATS:FRONT ASSEMBLY:RECLINER

FNT RECLNING SEAT BCK FAIL

Recalls on the 1991 Ford Bronco

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

Canada — Transport Canada

Canada runs its own recall programme, and its campaigns do not always mirror the American ones.

Recall 1995212 834,368 units in Canada

Electrical

A SHORT CIRCUIT COULD DEVELOP IN THE IGNITION SWITCH THAT COULD LEAD TO OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN OF THE VEHICLE. THIS CONDITION MAY OCCUR WHILE THE VEHICLE IS IN USE OR UNATTENDED. CORRECTION: IGNITION SWITCH WILL BE REPLACED WITH A REVISED DESIGN SWITCH.

Recall 1992077 464,543 units in Canada

Lights And Instruments

NOTE: ALSO INCLUDES SOME MEDIUM AND HEAVY TRUCKS. THESE VEHICLES MAY NOT COMPLY WITH C.M.V.S.S. 108 - LIGHTING. DAYTIME RUNNING LIGHT MODULE MAY MALFUNCTION WHICH CAN RESULT IN DAYTIME RUNNING LIGHTS THAT DIM, FLICKER OR GO OFF OR IN SOME INSTANCES MAY REMAIN ON AFTER THE IGNITION IS TURNED OFF. CORRECTION: DAYTIME RUNNING LIGHT MODULE WILL BE REPLACED ON AFFECTED VEHICLES.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

Elma, WA 1 injured 3 killed

ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH

THIS IS THE THIRD TIME I INHALED BURNT WIRE AND COULDN'T GET IT TO STOP, THAN LOSE LIGHT IN THE DARK,AND I DID ONCE HAVE FORD SERVICE TO SEE TO THE PROBLEM AND THEY ONLY FOUND BATTERY CLAMP WASN'T TIGHT BUT NO WIEING BURNING, AND I HAVE DISCOVERY A TWO YEAR LATER IT LOSED THE LIGHT AND THE PLUG OF THE LIGHT SWITCH MELTED , AFTER I REPALCE IT, I STILL SMELL THE BURNING WIREING. I AM GETTING NERVOUS OF IF IT DOES CATCH ON FIRE AFTER HEARING OF RECALLED .

NHTSA complaint #766779 — an unverified report by a vehicle owner.

Elma, WA 1 injured 3 killed

ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH

THIS IS THE THIRD TIME I INHALED BURNT WIRE AND COULDN'T GET IT TO STOP, THAN LOSE LIGHT IN THE DARK,AND I DID ONCE HAVE FORD SERVICE TO SEE TO THE PROBLEM AND THEY ONLY FOUND BATTERY CLAMP WASN'T TIGHT BUT NO WIEING BURNING, AND I HAVE DISCOVERY A TWO YEAR LATER IT LOSED THE LIGHT AND THE PLUG OF THE LIGHT SWITCH MELTED , AFTER I REPALCE IT, I STILL SMELL THE BURNING WIREING. I AM GETTING NERVOUS OF IF IT DOES CATCH ON FIRE AFTER HEARING OF RECALLED .

NHTSA complaint #766779 — an unverified report by a vehicle owner.

Riverside, NJ Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

PARKED VEHICLE, IGNITION OFF, APPROXIMATELY 20 MINUTES LATER VEHICLE ON FIRE STARTED UNDER HOOD.

NHTSA complaint #731579 — an unverified report by a vehicle owner.

Amelia, VA Fire

ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH

WHILE DRIVING SMOKE CAME FROM UNDER THE DASHBOARD AND BEFORE DRIVER COULD GET OUT OF VEHICLE, VEHICLE BURST INTO FLAMES. VEHICLE HAS BEEN TOTALLED.

NHTSA complaint #815609 — an unverified report by a vehicle owner.

Milford, MI Fire

POWER TRAIN

FRONT SEALS ON POWER TRAIN FAILED, CAUSING FLUID TO SPRAY ONTO ENGINE, RESULTING IN VEHICLE CATCHING ON FIRE. PLEASE DEFINE IN DETAIL POWER TRAIN.

NHTSA complaint #804936 — an unverified report by a vehicle owner.

Peoria, AZ Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

WHILE DRIVING SMOKE WAS COMING FROM UNDER CARRAIGE OF VEHICLE THEN THE CAR CAUGHT ON FIRE.THE REASON IS STILL UNKNOWN.

NHTSA complaint #804790 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

Altoona, PA

STEERING:COLUMN

WHEN DRIVING AT AN UNDETERMINED SPEED CONSUMER NOTICED THAT STEERING COLUMN SMOKED. CONSUMER TOOK THE VEHICLE TO THE DEALERSHIP FOR INSPECTION.

NHTSA complaint #10071719 — an unverified report by a vehicle owner.

at 120,000 miles Stateline, NV

VEHICLE SPEED CONTROL

VEHICLE GOES INTO FULL THROTTLE WITHOUT WARNING. THE ONLY WAY TO STOP THE ACCELERATION IS TO SHUT THE VEHICLE OFF.

NHTSA complaint #10046084 — an unverified report by a vehicle owner.

Kamuela, HI

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

THE CAST IRON EXHAUST MANIFOLD CRACKED, AND THE MANUFACTURE WAS NOT WILLING TO ASSIST.

NHTSA complaint #10020449 — an unverified report by a vehicle owner.

Elma, WA 1 injured 3 killed

ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH

THIS IS THE THIRD TIME I INHALED BURNT WIRE AND COULDN'T GET IT TO STOP, THAN LOSE LIGHT IN THE DARK,AND I DID ONCE HAVE FORD SERVICE TO SEE TO THE PROBLEM AND THEY ONLY FOUND BATTERY CLAMP WASN'T TIGHT BUT NO WIEING BURNING, AND I HAVE DISCOVERY A TWO YEAR LATER IT LOSED THE LIGHT AND THE PLUG OF THE LIGHT SWITCH MELTED , AFTER I REPALCE IT, I STILL SMELL THE BURNING WIREING. I AM GETTING NERVOUS OF IF IT DOES CATCH ON FIRE AFTER HEARING OF RECALLED .

NHTSA complaint #766779 — an unverified report by a vehicle owner.

Elma, WA 1 injured 3 killed

ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH

THIS IS THE THIRD TIME I INHALED BURNT WIRE AND COULDN'T GET IT TO STOP, THAN LOSE LIGHT IN THE DARK,AND I DID ONCE HAVE FORD SERVICE TO SEE TO THE PROBLEM AND THEY ONLY FOUND BATTERY CLAMP WASN'T TIGHT BUT NO WIEING BURNING, AND I HAVE DISCOVERY A TWO YEAR LATER IT LOSED THE LIGHT AND THE PLUG OF THE LIGHT SWITCH MELTED , AFTER I REPALCE IT, I STILL SMELL THE BURNING WIREING. I AM GETTING NERVOUS OF IF IT DOES CATCH ON FIRE AFTER HEARING OF RECALLED .

NHTSA complaint #766779 — an unverified report by a vehicle owner.

Midland, TX

TIRES

THE FIRESTONE TIRES ATX P235/75R15 WERE DEFECTIVE AND THE CONSUMER HAD THEM REPLACED WITH MICHELIN TIRES. THE CONSUMER IS ASKING FOR REIMBURSMENT AND THE MANUFACTURER HAS NO INTEREST IN HONORING HIS CLAIM.

NHTSA complaint #561762 — an unverified report by a vehicle owner.

Chlersburg, AZ

POWER TRAIN:AUTOMATIC TRANSMISSION

THE TRANSMISSION WAS HARD TO PUT INTO GEAR AND THE TRANSMISSION IS SLIPPING WHEN DRIVING THE DEALER HAS BEEN CONTACTED. NLM

NHTSA complaint #8006394 — an unverified report by a vehicle owner.

Midland, TX

TIRES

THE FIRESTONE TIRES ATX P235/75R15 WERE DEFECTIVE AND THE CONSUMER HAD THEM REPLACED WITH MICHELIN TIRES. THE CONSUMER IS ASKING FOR REIMBURSMENT AND THE MANUFACTURER HAS NO INTEREST IN HONORING HIS CLAIM.

NHTSA complaint #561762 — an unverified report by a vehicle owner.

Coral Springs, FL

ELECTRICAL SYSTEM:IGNITION:SWITCH

WHEN ATTEMPTING TO START VEHICLE BY PLACING THE KEY IN VEHICLE IGNITION KEY WILL NOT FIT IN IGNITION, CAUSING A NO START SITUATION. PLEASE PROVIDE ANY FURTHER DETAILS.

NHTSA complaint #8002096 — an unverified report by a vehicle owner.

Midland, TX

TIRES:TREAD/BELT

FIRESTONE ATX, P235/75R15, TIRES WERE INSPECTED AND FOUND TOO DANGEROUS FOR CONTINUED USE, CONSUMER HAD TIRES REPLACED AND SENT A CLAIM FOR REIMBURSEMENT, HOWEVER HAS BEEN DENIED 6 TIMES DUE TO FAILURE TO ENCLOSE ORIGINAL DOCUMENTS WHICH CONSUMER HAD SENT ORIGINALLY. *SLC

NHTSA complaint #561762 — an unverified report by a vehicle owner.

Riverside, NJ Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

PARKED VEHICLE, IGNITION OFF, APPROXIMATELY 20 MINUTES LATER VEHICLE ON FIRE STARTED UNDER HOOD.

NHTSA complaint #731579 — an unverified report by a vehicle owner.

Madison, CT

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

FUEL TANK DEVELOPED LEAKS BETWEEN BOTTOM OF TANK AND SKID PAN. THE DESIGN AND PLACEMENT OF THE SKID PAN CONTIBUTED TO AN ACCUMULATION OF DIRT AND OTHER DEBRIS THAT CRAETED AN ENVIORONMENT THAT HASTENED THE FORMATION OF RUST, WHICH EVENTUALLY LED TO THE FORMATION OF HOLES IN THE TANK. IF NOT DETECTED, LEAKING GASOLINE MAY HAVE BEEN EXPOSED TO HOT EXHAUST SYSTEM COMPONENTS, CREATING A RISK OF FIRE.

NHTSA complaint #722906 — an unverified report by a vehicle owner.

Levittown, PA

VEHICLE SPEED CONTROL:LINKAGES

WHILE DRIVING THE VEHICLE THERE WAS A SURGE IN THE ENGINE AND VEHICLE ACCELERATED FROM 60 TO ABOUT 90MPH. KEY HAD TO BE TAKEN FROM IGNITION IN ORDER TO STOP VEHICLE. DEALER HAS NOT SEEN VEHICLE.

NHTSA complaint #848491 — an unverified report by a vehicle owner.

Burlington, NC

STRUCTURE:BODY

CONSUMER KEEPS VEHICLE UNDER CAR PORT AT ALL TIMES, THEY ARE FIRST OWNERS OF VEHICLE AND THE LAST TWO-THREE YEARS VEHICLE PAINT'S BEEN PEELING, DEALERSHIP SAYS THEY ARE NOT RESPONSIBLE.

NHTSA complaint #840596 — an unverified report by a vehicle owner.

Toronto, OH

ENGINE AND ENGINE COOLING:ENGINE

OIL PAN GASKET MISSING IN SOME PLACES CAUSING OIL TO LEAK FROM CRANKCASE. MJS

NHTSA complaint #545869 — an unverified report by a vehicle owner.

Lockport, IL

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING

STEEL PLATE THAT HOLDS THE FUEL TANK, COMPLETELY RUSTED AWAY CAUSING THE FUEL TANK TO FALL OFF, THE PROBLEM WAS REPORTED TO THE DEALERSHIP,. THE FUEL TANK WILL BE REPLACED AT OWNERS EXPENSE. *AK

NHTSA complaint #828051 — an unverified report by a vehicle owner.

Marietta, GA

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

WHILE DRIVING VEHICLE AT 20 MPH THE FUEL TANK FELL OFF, CAUSING GAS TO SPILL AND POSSIBLE FIRE HAZARD.

NHTSA complaint #820861 — an unverified report by a vehicle owner.

Amelia, VA Fire

ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH

WHILE DRIVING SMOKE CAME FROM UNDER THE DASHBOARD AND BEFORE DRIVER COULD GET OUT OF VEHICLE, VEHICLE BURST INTO FLAMES. VEHICLE HAS BEEN TOTALLED.

NHTSA complaint #815609 — an unverified report by a vehicle owner.

Demotte, IN

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

WIFE DRIVING, WENT TO PASS, THROTTLE GOT STUCK IN OPEN POSITION, COULD NOT GET GAS PEDAL TO BACK UP, VEHICLE INCREASED IN SPEED, BRAKES FAILED TO STOP VEHICLE, FINALLY TURNED OFF IGNITION, VEHICLE KEPT RUNNING FOR AWHILE, VEHICLE WAS HOT.

NHTSA complaint #805927 — an unverified report by a vehicle owner.

Demotte, IN

VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

WIFE DRIVING, WENT TO PASS, THROTTLE GOT STUCK IN OPEN POSITION, COULD NOT GET GAS PEDAL TO BACK UP, VEHICLE INCREASED IN SPEED, BRAKES FAILED TO STOP VEHICLE, FINALLY TURNED OFF IGNITION, VEHICLE KEPT RUNNING FOR AWHILE, VEHICLE WAS HOT.

NHTSA complaint #805927 — an unverified report by a vehicle owner.

Milford, MI Fire

POWER TRAIN

FRONT SEALS ON POWER TRAIN FAILED, CAUSING FLUID TO SPRAY ONTO ENGINE, RESULTING IN VEHICLE CATCHING ON FIRE. PLEASE DEFINE IN DETAIL POWER TRAIN.

NHTSA complaint #804936 — an unverified report by a vehicle owner.

Peoria, AZ Fire

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

WHILE DRIVING SMOKE WAS COMING FROM UNDER CARRAIGE OF VEHICLE THEN THE CAR CAUGHT ON FIRE.THE REASON IS STILL UNKNOWN.

NHTSA complaint #804790 — an unverified report by a vehicle owner.

Durham, OH

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

VEHICLE FUEL TANK HAS A HOLE DUE TO DESGN DEFECT DEBRIS ENTERS IN BETWEEN THE HOLDING PLATE AND TANK AND CAUSES HOLES/LEAKAGE.MFR IS AWARE OF DEFECT.

NHTSA complaint #987204 — an unverified report by a vehicle owner.

LOS Angele, CA

SEATS:FRONT ASSEMBLY:RECLINER

HIGH BACK SEATS NOT HIGH ENOUGH TO PROTECT PEOPLE IN THE FRONT SEATS FROM WHIPLASH. *DSH

NHTSA complaint #488936 — an unverified report by a vehicle owner.

Bowie, MD

ELECTRICAL SYSTEM:IGNITION:SWITCH

THE INGNITION SWITCH NEED TO BE REPLACED, DEALER SAID IGNITION WAS BURN OUT.PLEASE DESCRIBE .

NHTSA complaint #982942 — an unverified report by a vehicle owner.