FaultScore

FaultScore report

1994 Ford Bronco problems

Owners have filed 114 complaints about the 1994 Ford Bronco with NHTSA between 1995 and 2015. The largest single group is the brakes. Across this model's run it ranks 7 of 9 worst.

C

FaultScore 46/100

Higher is worse. Measured against the other years of the Ford Bronco.

How this is worked out

The numbers

114

Complaints

6

Crashes reported

14

Fires reported

3

Injuries reported

119,494 mi

Median mileage at failure

Half of reported failures happened before this

0%

Failed under 36,000 miles

Inside a typical bumper-to-bumper warranty

What kind of bad

The letter says how bad. This says what kind — whether this year drew an unusual number of complaints, unusually dangerous ones, or failures that arrived unusually early.

Complaint volume 31 vs 50 Severity 100 vs 50 Early failure 0 vs 50
The dashed ring is 50 — the national norm. Further out is worse.
Complaint volume — 31
Against the median year of the Ford Bronco. 50 means typical for this model; 100 means roughly double.
Severity — 100
20.2% of these complaints involved a crash, fire, injury or death, against a national rate of 9.7%.
Early failure — 0
0% of failures with a mileage on record happened under 36,000 miles, against a national rate of 29%.

How 1994 compares with every other Ford Bronco

Click any bar to open that year's report.

Complaints filed with NHTSA, by model year. Bar colour is the FaultScore grade: A B C D F ungraded

What breaks on a 1994 Ford Bronco

Every complaint is filed against a part. Follow any row for the complaints about that part alone.

Brakes 49 43.0%

2 crashes, 1 fires · median 130,000 mi

0 crashes, 7 fires · median 126,400 mi

Acceleration & Cruise Control 9 7.9%

0 crashes, 5 fires · median 105,494 mi

Airbags 9 7.9%

3 crashes, 0 fires · median 189,000 mi

Transmission & Drivetrain 7 6.1%

Median failure at 107,000 miles

Engine & Cooling 6 5.3%

0 crashes, 1 fires

Body & Structure 5 4.4%
Lights 4 3.5%

Median failure at 113,500 miles

Seats 3 2.6%

Median failure at 161,000 miles

Suspension 3 2.6%
Other & Unspecified 2 1.8%
Tires 2 1.8%
Steering 2 1.8%
Equipment & Accessories 1 0.9%

1 crashes, 0 fires

Seat Belts 1 0.9%
Windows, Mirrors & Wipers 1 0.9%

Exactly what failed

NHTSA files every complaint against a named sub-assembly, not just a system. This is the difference between knowing it was "the engine" and knowing which part of it — the list to hand a mechanic.

Antilock/Traction Control/Electronic Limited Slip 18 32.1%
Rotor 9 16.1%
Foundation Components 8 14.3%
Front Underhood 5 8.9%
Frontal 5 8.9%
Cruise Control 4 7.1%
Disc 4 7.1%
Catalytic Convertor 3 5.4%

When it fails

Odometer readings owners gave when they filed. About half of all complaints include one.

75,000 – 99,999 miles 4 22.2%
100,000 – 149,999 miles 9 50.0%
150,000+ miles 5 27.8%

NHTSA crash tests

The agency crash-tested this model year itself. These are its own photographs and star ratings.

These stars come from the pre-2011 crash test programme. NHTSA rebuilt the programme for the 2011 model year and states that ratings either side of that change are not comparable — so do not read these against a 2011-or-newer car's stars.

Configuration Overall Front Side Rollover
1994 Ford Bronco 2 DR. 4x4

When owners complained

A spike years after the car went on sale usually means a part wearing out on schedule across the whole fleet — the kind of pattern no single owner can see from inside their own car.

Jan 1995 peak 6 Feb 2015

NHTSA investigations into the 1994 Ford Bronco

An investigation is the step before a recall: the agency has seen enough complaints to look into a pattern itself. An open one means it thinks something may be wrong and nothing has been fixed yet.

EA05005 Opened 22 Mar 2005 Closed 2 Aug 2006 ELECTRICAL SYSTEM

ENGINE COMPARTMENT FIRES

EA05-005 IS CLOSED WITH FORD?S ACTIONS IN RECALLS 05V-017, 05V-388, AND 06V-286, RECALLING APPROXIMATELY 6.7 MILLION VEHICLES EQUIPPED WITH TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCHES (SCDS).THE BRAKE SYSTEMS IN THESE RECALLED VEHICLES GENERATE A VACUUM THAT CAN POTENTIALLY CAUSE THE SCDS TO FAIL AND, IN CERTAIN SWITCH INSTALLATION ORIENTATIONS, CATCH FIRE.FORD IS ALSO INCLUDING THE ENTIRE POPULATION OF 1998 EXPLORERS.FORD HAS INFORMED ODI THAT TESTING TO DETERMINE THE CAUSE OF FAILURES IN THE 1998 EXPLORERS WILL CONTINUE AFTER THIS INVESTIGATION IS CLOSED.ODI BELIEVES THAT THE VEHIC...

Recalls on the 1994 Ford Bronco

A complaint is one owner's allegation. A recall is the point at which the manufacturer or a regulator agreed the defect is real and dangerous enough to fix for free — however old the car is.

United States — NHTSA

06E026000

EXTERIOR LIGHTING

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Risk: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

05V388000

VEHICLE SPEED CONTROL

ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.

Risk: A FIRE AT THE SWITCH COULD OCCUR.

01X001000

TIRES:TREAD/BELT

THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND SUVS. FORD REPORTS TREAD SEPARATION CAN OCCUR DUE TO A COMBINATION OF THE SENSITIVITY OF THE TIRE DESIGN TO STRESS, AGING, AND MANUFACTURING DIFFERENCES BETWEEN PLANTS. FORD IS REPLACING THESE TIRES TO PREVENT POSSIBLE PREMATURE TIRE FAILURE. VEHICLE DESCRIPTION: THE VEHICLES LISTED BELOW MAY HAVE BEEN ORIGINALLY EQUIPPED WITH FIRESTONE WILDERNESS AT TIRES OR MAY HAVE HAD WILDERNESS AT TIRES INSTALLED DURING THE FIRESTONE RECALL LAUNCHED IN AUGUST 2000. CERTAIN 1991 THROUGHT 2002 FORD EXPLORER CERTAIN 2001 THROUGHT 2002 EXPLORER SPORT, AND SPORT TRAC CERTAIN 1997 THROUGH 2002 MERCURY MOUNTAINEER CERTAIN 1991 THROUGH 2001 RANGER CERTAIN 1999 THROUGH 2001 EXPEDITION CERTAIN 1991 THROUGH 1994, AND 1997 MODEL YEAR F-SERIES CERTAIN 1991 THROUGH 1994 BRONCO NOTE: BOTH ORIGINAL EQUIPMENT AND REPLACEMENT TIRES ARE AFFECTED.

Risk: SHOULD THE TREAD SEPARATE AT HIGHWAY SPEEDS, A VEHICLE CRASH COULD OCCUR, POSSIBLY RESULTING IN PERSONAL INJURY OR DEATH.

94V169001

PARKING BRAKE:CONVENTIONAL

THE PARKING BRAKE CONTROL SELF-ADJUST PAWL DOES NOT LINE UP PROPERLY WITH THE SELF-ADJUST RACHET CAUSING THE PAWL TO SLIP OVER ONE OR MORE TEETH IN THE RACHET.

Risk: WHEN THE ABOVE OCCURS, IT CAN RESULT IN PARKING BRAKE SYSTEM INEFFECTIVENESS. THE PARKING BRAKE WILL NOT HOLD THE VEHICLE, CAUSING THE VEHICLE TO ROLL FREELY, IF THE TRANSMISSION IS NOT LEFT IN GEAR.

94V018000

STRUCTURE:BODY:BUMPERS

THE U-CLIP STYLE NUTS THAT RETAIN THE FRONT BUMPERS TO THE FRONT BUMPER INNER ARMS CAN FRACTURE.

Risk: IF ONE OF THE U-CLIP NUTS FRACTURES, THE BUMPER WILL LOOSEN AND RATTLE CAUSING FRACTURE OF THE REMAINING U-CLIP NUTS, RESULTING IN SEPARATION OF THE BUMPER FROM THE VEHICLE. IF THE BUMPER WERE TO DETACH FROM THE VEHICLE WHILE IT IS BEING DRIVEN, A VEHICLE COLLISION COULD RESULT.

Canada — Transport Canada

Canada runs its own recall programme, and its campaigns do not always mirror the American ones.

Recall 2005028 304,417 units in Canada

Electrical

On certain vehicles, the speed control deactivation switch may overheat, smoke, or burn, potentially resulting in an underhood fire. The condition may occur either when the vehicle is parked or when it is in operation. Correction: Initially as an interim repair, owners will be instructed to return their vehicles to their dealers to have the speed control deactivation switch disconnected. As soon as replacement parts are available, owners will be instructed to return to the dealers for installation of a new switch or fused wiring harness.

Recall 1994157 45,248 units in Canada

Brakes

NOTE: THIS RECALL AFFECTS VEHICLES WITH MANUAL TRANSMISSION. THE PARKING BRAKE CONTROL SELF-ADJUST PAWL MAY SKIP OVER ONE OR MORE TEETH IN THE SELF-ADJUST RATCHET DURING PARKING BRAKE APPLICATION, WHICH COULD PREVENT THE SYSTEM FROM ACHIEVING FULL TENSION. THIS COULD RESULT IN PARKING BRAKE INEFFECTIVENESS WHICH WOULD ALLOW THE VEHICLE TO ROLL FREELY IF IT IS NOT LEFT IN GEAR. CORRECTION: A WEDGE WILL BE INSTALLED WHICH WILL SERVE TO LOCK THE PARKING BRAKE SELF-ADJUST MECHANISM PAWL INTO ENGAGEMENT WITH THE RATCHET.

Recall 1994012 26,324 units in Canada

Structure

THE U-CLIPS USED IN ATTACHING THE FRONT BUMPER INNER ARM TO THE BUMPER FACE BAR MAY FRACTURE. IF NOT REPLACED, THE FRONT BUMPER MAY LOOSEN AND SEPARATE WHICH COULD CAUSE THE VEHICLE TO DRIVE OVER THE BUMPER RESULTING IN POSSIBLE LOSS OF DRIVER CONTROL. CORRECTION: VEHICLES WILL BE INSPECTED AND FRONT BUMPER INNER ARM U-CLIPS WILL BE REPLACED IF NECESSARY.

Recalls cover specific build ranges, so check your own vehicle by VIN at nhtsa.gov/recalls or, in Canada, Transport Canada.

Complaints that involved harm

Reports where the owner recorded a crash, a fire, an injury or a death.

at 78,500 miles Wayne, MI Fire

VEHICLE SPEED CONTROL

THE VEHICLE WAS PARKED IN MY SCHOOL PARKING LOT AND CAUGHT FIRE HOURS AFTER PARKING IT. VEHICLE IS A TOTAL LOSS.

NHTSA complaint #10678681 — an unverified report by a vehicle owner.

at 78,500 miles Wayne, MI Fire

ELECTRICAL SYSTEM

THE VEHICLE WAS PARKED IN MY SCHOOL PARKING LOT AND CAUGHT FIRE HOURS AFTER PARKING IT. VEHICLE IS A TOTAL LOSS.

NHTSA complaint #10678681 — an unverified report by a vehicle owner.

at 78,500 miles Wayne, MI Fire

SERVICE BRAKES

THE VEHICLE WAS PARKED IN MY SCHOOL PARKING LOT AND CAUGHT FIRE HOURS AFTER PARKING IT. VEHICLE IS A TOTAL LOSS.

NHTSA complaint #10678681 — an unverified report by a vehicle owner.

at 108,989 miles Athens, WI Fire

VEHICLE SPEED CONTROL

THE VEHICLE WAS PARKED OUTSIDE OUR HOME AT 3:50 AM THE HORN STARTED TO BLOW, I LOOKED OUTSIDE AND FLAMES WERE COMING FROM UNDER THE HOOD. WE DROVE THE CAR EARLIER THAT DAY AROUND NOON FOR A COUPLE OF HOURS.

NHTSA complaint #10167794 — an unverified report by a vehicle owner.

Carlisle, MA Fire

VEHICLE SPEED CONTROL:CRUISE CONTROL

1994 FORD BRONCO CAUGHT ON FIRE UNDER THE HOOD WHILE PARKED. THE VEHICLE WAS A TOTAL LOSS. *TS ***NO ANSWER REQUIRED*** THREE AND A HALF YEARS AFTER THE FIRE THE CONSUMER RECEIVED RECALL 05V388000 FROM THE MANUFACTURER. THE RECALL WAS FOR THE CRUISE CONTROL DEACTIVATION SWITCH. THE RECALL STATED THAT THE SWITCH COULD OVERHEAT AND RESULT IN A UNDERHOOD FIRE. THE LETTER ALSO STATED THAT A REPLACEMENT PART WOULDN'T BE AVAILABLE UNTIL 11/2005. THE CONSUMER REQUEST REIMBURSEMENT FOR THE VALUE OF HIS VEHICLE AT THE TIME OF THE FIRE.

NHTSA complaint #10149757 — an unverified report by a vehicle owner.

Deer Island, OR Fire

VEHICLE SPEED CONTROL:CRUISE CONTROL

DT: THE CONTACT CALLED FORD ON 10-03-05 ABOUT THE RECALL LETTER SHE RECEIVED ON FRIDAY 9-28-05. T A FIRE BROKE OUT ON 2-28-04 ON 1994 FORD BRONCO. THE CONTACT TOLD FORD ABOUT THE FIRE, AND FORD CLAIMED THAT THE CONTACT'S INSURANCE TOOK CARE OF THE ISSUE AND THEY COULD NOT DO ANYTHING ELSE . ALSO, FORD TOLD THE CONTACT THAT BECAUSE SHE DID NOT HAVE A FORD DEALER LOOK AT THE CAR AND DETERMINE THAT THE CAUSE OF THE FIRE WAS THE SCDS THEY COULD NOT DO ANYTHING FOR HER. ON 2-28-04 WHILE DRIVING AT 70 MPH SHE SAW SMOKE IN REAR VIEW MIRROR. SHE PULLED OVER AND SAW A FIRE COMING FROM UNDER THE HOOD. THE FIRE DEPARTMENT WAS CALLED, BUT CANCELLED AFTER A TRUCKER PUT THE FIRE OUT. NO ONE EVER DETERMINED THE CAUSE OF THE FIRE. SHE DID HAVE THE TRUCK REPAIRED AND WAS DRIVING IT NOW. SHE REPORTED OF HAVING NO PROBLEMS WITH THE CRUISE CONTROL OR ANY PROBLEMS WITH THE TRUCK STARTING PRIOR TO THE FIRE. AS OF THIS DATE SHE HAS NOT HAD THE SCDS DISCONNECTED, BUT PLANNED TO HAVE IT DISCONNECTED.

NHTSA complaint #10138359 — an unverified report by a vehicle owner.

The most recent complaints

In the owners' own words, exactly as filed with NHTSA.

at 130,000 miles Seneca, KS

SERVICE BRAKES

PARKING BRAKE DOES NOT HOLD. I CAN NOT PARK ON INCLINE. IF PARKING BRAKE IS APPLIED FULLY AT 15 MPH IT TAKES 45 YARDS TO STOP. EXTREMELY UNSAFE!!!

NHTSA complaint #10682368 — an unverified report by a vehicle owner.

at 78,500 miles Wayne, MI Fire

VEHICLE SPEED CONTROL

THE VEHICLE WAS PARKED IN MY SCHOOL PARKING LOT AND CAUGHT FIRE HOURS AFTER PARKING IT. VEHICLE IS A TOTAL LOSS.

NHTSA complaint #10678681 — an unverified report by a vehicle owner.

at 78,500 miles Wayne, MI Fire

ELECTRICAL SYSTEM

THE VEHICLE WAS PARKED IN MY SCHOOL PARKING LOT AND CAUGHT FIRE HOURS AFTER PARKING IT. VEHICLE IS A TOTAL LOSS.

NHTSA complaint #10678681 — an unverified report by a vehicle owner.

at 78,500 miles Wayne, MI Fire

SERVICE BRAKES

THE VEHICLE WAS PARKED IN MY SCHOOL PARKING LOT AND CAUGHT FIRE HOURS AFTER PARKING IT. VEHICLE IS A TOTAL LOSS.

NHTSA complaint #10678681 — an unverified report by a vehicle owner.

at 175,000 miles Columbia, MD

VEHICLE SPEED CONTROL

THE 1994 FORD BRONCO EQUIPPED WITH SPEED CONTROL HAD FORD RECALL NO. 05S28 ACCOMPLISHED IN 2008. IN 2012 THE WIRING OVERHEATED AND CAUSED DAMAGE AND A LEAK TO THE MASTER CYLINDER RESERVOIR AND HAD TO BE DISCONNECTED. WHEN FORD WAS CONTACTED THEY INSTRUCTED THAT THE RECALL HAD BEEN ACCOMPLISHED AND THEY COULD NOT WARRANTY THE PART.

NHTSA complaint #10509521 — an unverified report by a vehicle owner.

at 175,000 miles Columbia, MD

ELECTRICAL SYSTEM

THE 1994 FORD BRONCO EQUIPPED WITH SPEED CONTROL HAD FORD RECALL NO. 05S28 ACCOMPLISHED IN 2008. IN 2012 THE WIRING OVERHEATED AND CAUSED DAMAGE AND A LEAK TO THE MASTER CYLINDER RESERVOIR AND HAD TO BE DISCONNECTED. WHEN FORD WAS CONTACTED THEY INSTRUCTED THAT THE RECALL HAD BEEN ACCOMPLISHED AND THEY COULD NOT WARRANTY THE PART.

NHTSA complaint #10509521 — an unverified report by a vehicle owner.

at 175,000 miles Columbia, MD

SERVICE BRAKES

THE 1994 FORD BRONCO EQUIPPED WITH SPEED CONTROL HAD FORD RECALL NO. 05S28 ACCOMPLISHED IN 2008. IN 2012 THE WIRING OVERHEATED AND CAUSED DAMAGE AND A LEAK TO THE MASTER CYLINDER RESERVOIR AND HAD TO BE DISCONNECTED. WHEN FORD WAS CONTACTED THEY INSTRUCTED THAT THE RECALL HAD BEEN ACCOMPLISHED AND THEY COULD NOT WARRANTY THE PART.

NHTSA complaint #10509521 — an unverified report by a vehicle owner.

at 161,000 miles Park Hills, MO

SEATS

1994 FORD BRONCO DRIVER SEAT (BUCKET) BACK FRAME HAS BROKEN. HAVE SPOKEN TO NUMEROUS SOURCES THAT ALL CLAIM THIS IS A COMMON OCCURRENCE. WAS ADVISED NOT TO REPLACE WITH BRONCO SEAT, THAT ALL HAVE EITHER ALREADY FAILED OR WILL FAIL EVENTUALLY. THAT SOUNDS TERRIBLY UNSAFE, ESPECIALLY IN THE EVENT OF A CRASH.

NHTSA complaint #10365666 — an unverified report by a vehicle owner.

at 105,000 miles Powdersville, SC

PARKING BRAKE:CONVENTIONAL

TL*THE CONTACT OWNS A 1994 FORD BRONCO. THE CONTACT STATED THAT THE PARKING BRAKE DOES NOT HOLD. ON SEVERAL OCCASIONS, HE APPLIED THE PARKING BRAKE AND THE VEHICLE ROLLED IN THE DIRECTION OF THE HILL ON WHERE IT WAS PARKED. THE DEALER STATED THAT NHTSA CAMPAIGN ID NUMBER 94V169001 (PARKING BRAKE:CONVENTIONAL) WAS NOT AN ACTIVE RECALL. THE MANUFACTURER STATED THAT THE RECALL WAS NOT IN THEIR DATABASE AND REFUSED TO PERFORM THE REPAIR. THE CURRENT MILEAGE WAS 180,781 AND FAILURE MILEAGE WAS APPROXIMATELY 105,000. UPDATED 03/09/09. *LJ UPDATED 03/11/09.

NHTSA complaint #10258054 — an unverified report by a vehicle owner.

at 107,000 miles Sanderson, FL

POWER TRAIN

TL*THE CONTACT OWNS A 1994 FORD BRONCO. THE CONTACT IS ABLE TO START THE ENGINE WITH OR WITHOUT THE KEY IN THE IGNITION. HE SIMPLY GRABS AND TURNS THE METAL PIECE WHERE THE KEY IS PLACED. HE IS CONCERNED THAT ANYONE CAN START AND STEAL THE VEHICLE. HE HAS A FRIEND WITH THE SAME VEHICLE WHO ALSO EXPERIENCES THIS FAILURE. THE CONTACT HAS NOT TAKEN THE VEHICLE TO A SHOP OR MECHANIC. IT HAS NEVER BEEN DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS 107,000 AND CURRENT MILEAGE WAS 180,000. UPDATED 01/21/09.

NHTSA complaint #10253118 — an unverified report by a vehicle owner.

at 107,000 miles Sanderson, FL

ELECTRICAL SYSTEM

TL*THE CONTACT OWNS A 1994 FORD BRONCO. THE CONTACT IS ABLE TO START THE ENGINE WITH OR WITHOUT THE KEY IN THE IGNITION. HE SIMPLY GRABS AND TURNS THE METAL PIECE WHERE THE KEY IS PLACED. HE IS CONCERNED THAT ANYONE CAN START AND STEAL THE VEHICLE. HE HAS A FRIEND WITH THE SAME VEHICLE WHO ALSO EXPERIENCES THIS FAILURE. THE CONTACT HAS NOT TAKEN THE VEHICLE TO A SHOP OR MECHANIC. IT HAS NEVER BEEN DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS 107,000 AND CURRENT MILEAGE WAS 180,000. UPDATED 01/21/09.

NHTSA complaint #10253118 — an unverified report by a vehicle owner.

at 108,989 miles Athens, WI Fire

VEHICLE SPEED CONTROL

THE VEHICLE WAS PARKED OUTSIDE OUR HOME AT 3:50 AM THE HORN STARTED TO BLOW, I LOOKED OUTSIDE AND FLAMES WERE COMING FROM UNDER THE HOOD. WE DROVE THE CAR EARLIER THAT DAY AROUND NOON FOR A COUPLE OF HOURS.

NHTSA complaint #10167794 — an unverified report by a vehicle owner.

at 97,000 miles Louisville, KY

EXTERIOR LIGHTING:HEADLIGHTS:SWITCH

I OWN A FULL SIZE 1994 FORD BRONCO 351 5.8L EDDIE BAUER. AFTER DRIVING AT NIGHT FOR 5-10 MINUTES THE LIGHTS FLASH OFF AND ON INTERMITTENTLY. I NOTICED A VERY STRONG BURNING ELECTRICAL SMELL EMITTING FROM THE DASHBOARD AROUND THE HEADLIGHT/DIMMER SWITCH. I REMOVED THE DASH TO EXAMINE THE SWITCH, CONTACT BLADES, AND WIRING HARNESS PLUG. THE PLASTIC CONNECTOR AT THE END OF WIRING HARNESS THAT PLUGS INTO THE HEADLIGHT/DIMMER SWITCH WAS BURNED, MELTED AND EXTREMELY HOT TO TOUCH. AFTER RESEARCH ON INTERNET I FEEL VERY STRONGLY THAT THIS PROBLEM WILL OCCUR MORE FREQUENTLY AS VEHICLES GET OLDER AND THE SWITCH FAILS DUE TO DEFECT. I'M NO AUTOMOTIVE GENIUS, BUT CONCERNED THAT OTHERS MAY CONTINUE TO DRIVE VEHICLE AND FAULTY SWITCHES WILL START FIRES. I SAW INFORMATION FROM WALTERS FORENSIC ENGINEERING - TORONTO ONTARIO THAT LAB SITUATIONS SHOWED THESE SAME SWITCHES CAUSE FIRES FROM ELECTRICAL RESISTANCE PROBLEMS. I HAVE THE MELTED PARTS FOR EXAMINATION. CONSEQUENCES CAN BE SERIOUS INJURY OR DEATH. FORD MOTOR CORPORATION SHOULD REPLACE/RECALL THESE FAULTY ITEMS. RECENT FORD FIRES MAY ALSO BE RELATED TO THIS SWITCH DUE TO CLOSE PROXIMITY OF CRUISE CONTROL FIRES SOURCE. THE HEADLIGHT SWITCH MAY MELT AND BURN BEHIND THE DASH AREA FROM HIGH HEAT. PART# STAMPED ON THE DIMMER SWITCH IS MOTORCRAFT E77B-11654-AA. THERE IS A SECONDARY NUMBER IN NON-REMOVABLE INK OR PAINT THAT APPEARS ALSO. MAY BE A FORD PLANT OR PART IDENTIFICATION# USED DURING ASSEMBLY. IT IS 3L 0912. THERE ARE 9 BLADES ON THE SWITCH THAT CONNECT TO WIRING HARNESS. THESE PRONGS HAVE IDENTIFICATION LETTERS NEXT TO THEM DOWN INSIDE THE SWITCH. (FOR EXAMPLE: TO NAME A FEW THERE ARE D1, D2, AND IGN) THE AREA OF CONCERN HAS B2 NEXT TO IT. IT'S AT THE BOTTOM OF THE THIRD ROWS OF BLADES IN THE CENTER. MOTORCRAFT APPARENTLY HAS A DIFFERENT OR NEW IDENTIFICATION# FOR THIS SWITCH. I HAVE NOT PURCHASED A REPLACEMENT YET, BUT IT LOOKS LIKE THE NEW PART # FOR MY VEHICLE AS DESCRIBED MAY BE SW2103. PLEASE RESPOND!

NHTSA complaint #10161546 — an unverified report by a vehicle owner.

Carlisle, MA Fire

VEHICLE SPEED CONTROL:CRUISE CONTROL

1994 FORD BRONCO CAUGHT ON FIRE UNDER THE HOOD WHILE PARKED. THE VEHICLE WAS A TOTAL LOSS. *TS ***NO ANSWER REQUIRED*** THREE AND A HALF YEARS AFTER THE FIRE THE CONSUMER RECEIVED RECALL 05V388000 FROM THE MANUFACTURER. THE RECALL WAS FOR THE CRUISE CONTROL DEACTIVATION SWITCH. THE RECALL STATED THAT THE SWITCH COULD OVERHEAT AND RESULT IN A UNDERHOOD FIRE. THE LETTER ALSO STATED THAT A REPLACEMENT PART WOULDN'T BE AVAILABLE UNTIL 11/2005. THE CONSUMER REQUEST REIMBURSEMENT FOR THE VALUE OF HIS VEHICLE AT THE TIME OF THE FIRE.

NHTSA complaint #10149757 — an unverified report by a vehicle owner.

Deer Island, OR Fire

VEHICLE SPEED CONTROL:CRUISE CONTROL

DT: THE CONTACT CALLED FORD ON 10-03-05 ABOUT THE RECALL LETTER SHE RECEIVED ON FRIDAY 9-28-05. T A FIRE BROKE OUT ON 2-28-04 ON 1994 FORD BRONCO. THE CONTACT TOLD FORD ABOUT THE FIRE, AND FORD CLAIMED THAT THE CONTACT'S INSURANCE TOOK CARE OF THE ISSUE AND THEY COULD NOT DO ANYTHING ELSE . ALSO, FORD TOLD THE CONTACT THAT BECAUSE SHE DID NOT HAVE A FORD DEALER LOOK AT THE CAR AND DETERMINE THAT THE CAUSE OF THE FIRE WAS THE SCDS THEY COULD NOT DO ANYTHING FOR HER. ON 2-28-04 WHILE DRIVING AT 70 MPH SHE SAW SMOKE IN REAR VIEW MIRROR. SHE PULLED OVER AND SAW A FIRE COMING FROM UNDER THE HOOD. THE FIRE DEPARTMENT WAS CALLED, BUT CANCELLED AFTER A TRUCKER PUT THE FIRE OUT. NO ONE EVER DETERMINED THE CAUSE OF THE FIRE. SHE DID HAVE THE TRUCK REPAIRED AND WAS DRIVING IT NOW. SHE REPORTED OF HAVING NO PROBLEMS WITH THE CRUISE CONTROL OR ANY PROBLEMS WITH THE TRUCK STARTING PRIOR TO THE FIRE. AS OF THIS DATE SHE HAS NOT HAD THE SCDS DISCONNECTED, BUT PLANNED TO HAVE IT DISCONNECTED.

NHTSA complaint #10138359 — an unverified report by a vehicle owner.

at 189,000 miles Albuquerque, NM

AIR BAGS

CLOCK SPRING ASSEMBLY BEHIND STEERING WHEEL FOR AIRBAG AND STEERING WHEEL CONTROLS IS FAILING. COULD CAUSE AIRBAG TO NOT DEPLOY DURING AN ACCIDENT OR TO PREMATURELY DEPLOY UNDER REGULAR DRIVING CONDITIONS.

NHTSA complaint #10136160 — an unverified report by a vehicle owner.

at 102,000 miles Allen Park, MI Fire

VEHICLE SPEED CONTROL:CRUISE CONTROL

SUFFERED FROM THE FORD CRUISE CONTROL FIRE. 94 BRONCO 5.0 LITER.

NHTSA complaint #10135317 — an unverified report by a vehicle owner.

at 145,800 miles ST. Francisville, LA Fire

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

ELECTRICAL FIRE UNDER HOOD AND DASH TOTALS BRONCO. MORNING OF FIRE THE BRAKE LIGHT FUSE HAD TO BE REPLACED BEFORE LEAVING WORK OFF THE NIGHT SHIFT FROM RIVER BEND STATION NUCLEAR POWER PLANT. 15 AMP FUSE REPLACED LIKE FOR LIKE. AT CHURCH LATER THAT MORNING (SUNDAY 9-26-04) THE TRUCK CAUGHT ON FIRE AFTER BEING IN THE PARKING LOT FOR ABOUT 1 1/2HRS. SOMEONE DRIVING BY CALLED 911 AND NOTIFIED THE CHURCH STAFF WHO STOPPED THE SERVICE TO FIND THE OWNER OF THE TRUCK, ME! ABOUT 4 DRY CHEM. FIRE EXT. WERE USED TO TRY AND BRING THE FIRE UNDER CONTROL BEFORE THE FIRE DEPT. PUT THE TRUCK OUT WITH AFFF FOAM. FIRE STARTED UNDER THE HOOD DRIVERS SIDE AROUND THE MASTER CYL. FIRE MARSHAL WROTE UP THE REPORT AND TOLD ME THE DEPT. HAS SEEN MANY OF THIS TYPE FIRE ON FORD TRUCKS IN THE LAST FEW YEARS AND JUST WONDERED WHEN SOMEONE IS GOING TO BE KILLED! WE GOT ALL OTHER CARS IN THE PARKING LOT AWAY FROM THE FIRE BUT MY TRUCK IS A TOTAL LOSS.

NHTSA complaint #10095554 — an unverified report by a vehicle owner.

Hillsborough, NJ 1 injured

SEAT BELTS

SEAT BELT DANGERS TO OBESE PASSENGERS. SEAT BELT COMES ACROSS NECK, NOT CHEST. SUDDEN BRAKING PUTS STRAIN ON NECK. COMMENT: CRASH DUMMIES DO NOT RESEMBLE THE MAJORITY OF AMERICAN WOMEN IN SIZE OR SHAPE. MY NECK WAS BRUISED AND THROAT INJURED. THIS WAS JUST FROM HARD BRAKING, NOT A CRASH. UNLESS THE SHOULDER HARNESS IS MADE MORE ADJUSTABLE WOMEN ARE GOING TO BE INJURED NOW THAT MORE STATES ARE GETTING TOUGH ON WEARING BELTS. I WEAR MINE TWISTED IN FRONT TO PLACE THE SHOULDER STRAP IN THE CENTER, OR WITH MY ARM THOUGH THE STRAP.

NHTSA complaint #10074716 — an unverified report by a vehicle owner.

at 144,000 miles Easley, SC

PARKING BRAKE

PARKING BRAKE SLIPPED WHEN APPLIED, CAUSING THE VEHICLE TO ROLL FREELY. THIS VEHICLE WAS MANUFACTURED ON MARCH 1994. DEALER AND MANUFACTURER STATED WE DIDN'T CARE WHEN IT WAS MANUFACTURED IN 1994, THERE WAS NOT RECALL ON THIS VEHICLE.

NHTSA complaint #10050532 — an unverified report by a vehicle owner.

at 130,000 miles Seattle, WA

EXTERIOR LIGHTING:HEADLIGHTS:SWITCH

INTERMITTENT HEADLIGHT FAILURE, SIMILAR TO THE 1998 RECALL OF FORD CARS

NHTSA complaint #10000575 — an unverified report by a vehicle owner.

Westerly, RI

TIRES

THE TREAD OF THE TIRE COMPLETELY CAME OFF. THERE WAS LITTLE WARNING BEFORE IT HAPPENED, WE WERE DRIVING AT A STEADY SPEED OF APPROXIMATELY 50 MPH ON A STRAIGHT AWAY. NO TURNING OR BRAKING WAS TAKING PLACE AT TIME OF FAILURE. THE TREAD WAS NOT WARN AND HAD PLENTY TREAD LEFT BEFORE THE TREAD WEAR LIMITS. THERE ARE SIGNS THAT THE OTHER THREE TIRES TREAD WAS DELAMINATING. DT

NHTSA complaint #769034 — an unverified report by a vehicle owner.

Silver Spring, MD

SUSPENSION

IN EARLY JANUARY OF 2000, I NOTICED THE RIGHT FRONT INSULATOR (BUSHING) ON THE RIGHT FRONT RADIUS ARM HAD ALMOST BEEN COMPLETELY DESTROYED. I LOOKED ON WEBSITE WWW.ALLDATA.COM AND FOUND A LISTING FOR A TECHNICAL SERVICE BULLETIN, #95259, ISSUE DATE 12/95, TITLE : PULL OR DRIFT LEFT- RADIUS ARM REPLACEMENT. I TOOK MY BRONCO TO OURISMAN FORD DEALERSHIP IN BETHESDA MARYLAND WHERE I HAD BOUGHT TRUCK AND TOLD THEM THE BUSHING WAS ALMOST COMPLETELY GONE AND NEEDED TO BE REPLACED. AT THE TIME THE TRUCK WAS UNDER AN EXTENDED WARRANTY SO INSTED OF TRYING TO FIGHT WITH THEM ABOUT THIS BEING A SAFETY DEFECT THAT SHOULD BE FIXED FOR FREE BY FORD, I TOLD THEM THE WARRANTY COMPANY WOULD PAY FOR THE REPAIR AND THEY DID, BUT ONLY ON THE RIGHT SIDE. THE DEALERSHIP SERIVCE DEPT TOLD ME BOTH RAIDUS ARMS HAD TO BE REPLACED IN A PAIR AND THEY COULD NOT REPLACE ONE AT AT TIME, SO I HAD TO PAY FOR THE LEFT SIDE WHICH WAS NOT DAMAGED AT ALL. TODAY (8/30/02) WHILE I WAS CHECKING MY TRUCK OVER AGAIN WHILE CHANGING THE OIL AND ONCE AGAIN I FOUND THE RIGHT FRONT RADIUS ARM INSULATOR (BUSHING) HAS ALMOST DISINTEGRATED AGAIN AND NEEDS TO BE REPLACED AGAIN. THIS TIME THE TRUCK IS NO LONGER UNDER WARRANTY. CAN YOU PLEASE ADVISE ME IF YOUR STAFF AGREES THAT THIS REPEATED INSULATOR FAILURE IS DEFINITELY A MANUFACTURERS DESIGN DEFECT AND SINCE IT INVOLVES A CRITICAL COMPONENT OF THE VEHICLES SUSPENSION (THE RADIUS ARM), THAT IT SHOULD BE REPLACED FOR FREE (INCLUDING THE LEFT SIDE AND A FRONT END ALIGNMENT WHICH THEY DID LAST TIME AROUND? THE CURRENT MILEAGE ON THE TRUCK IS 85735 .

NHTSA complaint #766491 — an unverified report by a vehicle owner.

Brooklyn, NY Fire

ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH

VEHICLE CAUGHT ON FIRE UNDER THE DASH WHILE DRIVING 60 MPH. DEALER AND MANUFACTUERER WERE NOTIFIED. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.

NHTSA complaint #8013835 — an unverified report by a vehicle owner.

Springfield, VA

AIR BAGS

CLOCKSPRING ON VEHICLE FAILED AND AIR BAG WARNING LIGHT STARTED TO FLASH. HORN WOULD INTERMITTENTLY WORK. CONTACTED DEALER. *AK THE HORN FAILED WHILE DRIVING AND WAS REPLACED.

NHTSA complaint #8011912 — an unverified report by a vehicle owner.