107 of the 2,163 complaints filed about the Ford Bronco are about the body and structure — 5% of everything owners reported. The worst model year for it is 2022.
107
Complaints
5%
Share of all complaints
4
Crashes
2
Fires
STRUCTURE:BODY
Fender flares (2) have detached. Flare 1: Passenger side, front wheel - it flew off while driving. Flare 2: Partially breaking / cracking off - on the drivers side, back wheel.
NHTSA complaint #11758670 — an unverified report by a vehicle owner.
STRUCTURE:BODY
The MIC hardtop is bubbling some at the top and has a line where it looks like perhaps it is assembled on the back panel over the top that is discolored in comparison to the rest of the top. Furthermore, the middle panel is a different color than the rest of the hardtop. It is available for complete inspection upon request. The car has not been inspected by dealer but was bought used and did not show the bubbling whenever it was purchased--but rather it has happened in the months since it was purchased. It was found when the top was removed and the bubbling was noticeable when running my hand over it. Note that it is not visible to be seen via picture, and the bubble must be felt. It cannot be seen in a photo.
NHTSA complaint #11756193 — an unverified report by a vehicle owner.
STRUCTURE
The contact owns a 2022 Ford Bronco. The contact stated that the vehicle had experienced issues with hardtop roof panels. The hatch was cracked, and the forward removable panel had developed bubbles. The contact stated that the front driver’s side panel was chipped and detaching, and the underside of the roof was visible. The contact associated the failure with NHTSA Campaign Number: 26V299000 (Structure); however, the VIN was not included in the recall. The dealer was contacted regarding the failure, and the vehicle was repaired under warranty. The manufacturer was made aware of the failure and stated that the roof panel was not under warranty. The failure mileage was approximately 19,073.
NHTSA complaint #11755438 — an unverified report by a vehicle owner.
STRUCTURE:BODY
The hard top is cracking and letting water into the cargo area. It seems to be right outside the parameters for recall number 26S32. Talk to dealer over a month ago and have not heard back yet.
NHTSA complaint #11754241 — an unverified report by a vehicle owner.
STRUCTURE:BODY
The MIC hard top component on my Ford Bronco is cracking. I have gotten it replaced twice through Ford for the same issue, but now this is my 3rd top and the issue keeps coming back.
NHTSA complaint #11751149 — an unverified report by a vehicle owner.
STRUCTURE:BODY
Cracks in left rear of roof theirs a recall ones that painted but not on the matt finish one. My 2022 Ford Bronco 2 door is showing the same problems as the paint ones. And Ford Dealership said they at least a dozen or more around his dealership with the same issue. And online I have been told of 100s. Have the same thing happening to their Broncos the years 2021 to 2024 even ones sit on lots for with the same problems.
NHTSA complaint #11749734 — an unverified report by a vehicle owner.
STRUCTURE:BODY
I notified the dealership where I bought the vehicle of the issue when it first happened in Feb 2025. I have since notified them 3 additional times and I have called Ford Motor Company, twice. The roof leaks in heavy rain while driving and when going through a car wash. The water streams inside and runs down onto the lighted vanity mirror which is connected to the electrical system of the vehicle and hits the driver in the face with water. The dealership said that they tried to reproduce the issue but couldn’t get it to leak. It’s because they aren’t using water at a high pressure and speed. I have since found that the issue is know as it is listed on the internet in multiple places.
NHTSA complaint #11748814 — an unverified report by a vehicle owner.
STRUCTURE:BODY
Ford has issued a recall for 2021- Jan 2022 hard tops. Mine is a June 2022 with the same issues but not listed in the recall. This has been a known issue for the life span of the Bronco.
NHTSA complaint #11746745 — an unverified report by a vehicle owner.
STRUCTURE:BODY
Bronco hard top is beginning to warp really bad and delaminate. Classic problem happening with there and ford still refuses to come up with a real solution. Every day the warping gets worse and I’m just waiting for it to get bad enough so I can take it in and ford actually do something about it. The warping and delaminating also impacts the seals of the hardtop panels on the car. The top also rattles really bad. Absolutely crazy for an expensive car. It’s very obvious that climate and humidity have the largest impact on this issue and STILL they do nothing about it.
NHTSA complaint #11746338 — an unverified report by a vehicle owner.
STRUCTURE:BODY
The Molded-In-Color (MIC) hard top shows signs of delamination and cracking on the exterior skin of the roof panel. Models from the same production year were called under NHTSA Recall No.: 26V299. My vehicle was not included on this recall. I have attempted to have Ford inspect the issue and have refused since it is out of warranty. I am concerned that the delaminating sections will detach while driving.
NHTSA complaint #11743541 — an unverified report by a vehicle owner.
STRUCTURE:BODY
Noticed that my hardtop was cracking around the rear windows. This is a know issue with Ford and is being replaced under warranty. Unfortunately, my vehicle is outside of the original 3 year 36,000 mile warranty period by just over 6,000 miles that would qualify for replacement. The dealer quoted over $10,000.00 to replace the entire top since all roof panels appear to be affected. This is almost 1/4 the cost of my vehicle on the used market and is unacceptable for a know issue that would normally be replaced under warranty.
NHTSA complaint #11739202 — an unverified report by a vehicle owner.
STRUCTURE:BODY
My MIC roof cracked, and I only have 6700 miles on the vehicle. I am now reading that my roof could blow off.
NHTSA complaint #11739222 — an unverified report by a vehicle owner.
STRUCTURE:BODY
Delamination of roof and cracking with leaks
NHTSA complaint #11739172 — an unverified report by a vehicle owner.
STRUCTURE:BODY
The molded in color hardtops are bad on these Ford Bronco’s. I wanted to report it because mine started cracking, fading, delaminating, and leaking after the vehicle was only 3 months old. They are very defective. Ford warranty replaced mine after a full year of me going back and forth to the dealer to argue about it. It was a long process that I never expected on a brand new vehicle. I’m already starting to see the honeycomb material on my warranty replacement top. I know people who are on their 4th and 5th replacement tops. Also, the road noise is bad with these tops as well. Mine as been warranty replaced now, but it was a rough experience over all and I have zero confidence that the replacement top is of better quality. In fact, the customer service representative at Ford stated more than likely this replacement hardtop would go bad at some point just like the original. They said it was the exact same top with no improvement.
NHTSA complaint #11739158 — an unverified report by a vehicle owner.
STRUCTURE:BODY
This is in reference to Safety Campaign 26S32. My fiancé owns a 2025 Ford Bronco 5 door and her roof has the same exact issue that is described in this safety campaign. Before the vehicle had 5000 miles on it the roof had already begun to show cracks, honeycombing and is beginning to show signs of delamination. The vehicle is going to our local dealer in a week to hopefully have the roof replaced under warranty but I doubt that permanently fixes the issue. Fords comment that they have resolved the issue is patently false. I will gladly send photos of the cracks as soon as possible but this safety campaign, in my opinion, should be extended to all of Broncos from 2021 to current.
NHTSA complaint #11738844 — an unverified report by a vehicle owner.
STRUCTURE
The contact owns a 2024 Ford Bronco. The contact stated that while coming to a stop, the vehicle would unexpectedly lunge forward and hesitate, with no warning lights illuminated. The contact also stated that a loud, abnormal rattling noise was coming from the soft top area of the vehicle. The vehicle was taken to the dealer; however, it was not diagnosed. The contact was informed that the transmission software needed to be reprogrammed. The dealer also stated that the soft top failure is a known issue with the vehicle. The vehicle was reprogrammed, but the failure persisted. The manufacturer was made aware of the failure. The failure mileage was approximately 13,000.
NHTSA complaint #11735534 — an unverified report by a vehicle owner.
STRUCTURE
The contact owns a 2023 Ford Bronco. The contact stated that upon inspection the hard top roof, there were several cracks formed on the roof. The vehicle was taken to the dealer where the failure was acknowledged, and it was agreed that the hard top would be replaced under warranty. After the hard top was replaced, the contact inspected the new hard top and discovered several dents and uneven surfaces on the roof. The dealer was notified of the failure, and an agent advised the contact to bring the vehicle back to the dealer. The contact was informed that he could inspect the hardtops of the newer vehicles at the dealer lot and if he found a top that he liked, the dealer would swap the hardtop and replace the hardtop. After inspecting approximately 5 vehicles, each vehicle had issues with their hardtops. Upon investigation, the contact discovered General Service Bulletin: 23-7174, which was associated with the failure. The manufacturer was not notified of the failure. The vehicle was not repaired. The failure mileage was approximately 18,000.
NHTSA complaint #11727895 — an unverified report by a vehicle owner.
STRUCTURE:BODY
Vehicle: 2024 Ford Bronco Outer Banks Mileage: Approx. 15,000 The molded-in-color (MIC) composite hardtop panels have developed significant cracking across all four removable roof sections. Cracks are present on the driver-side front, mid, rear, and passenger-side panels. The cracking appears to originate within the composite material and has progressively worsened over time. The vehicle and affected panels are available for inspection upon request. The hardtop is part of a rollover-rated vehicle and contributes to structural integrity and occupant protection. Progressive cracking raises concern about reduced structural performance in a rollover. Additional risks include continued material degradation, potential panel instability at highway speeds, and water intrusion affecting electrical components. The condition has been visually inspected and confirmed by our Ford dealership, which verified cracking on all four panels. The vehicle has not been involved in any accident and has not been inspected by police or insurance representatives. The cracking was not caused by impact, misuse, improper storage, or improper removal. The hardtop has only been removed approximately five times since purchase, with all panels removed together only once, and removal was performed carefully according to manufacturer guidance. The hardtop is currently being replaced under the bumper-to-bumper warranty. However, replacement does not address the underlying concern if the material or manufacturing process is defective. Numerous other Ford Bronco owners have reported similar cracking, including multiple replacements. There were no warning lamps or messages prior to the cracking. The issue was first noticed at approximately 13,000 miles and has continued to progress. Given the low mileage, limited removal, dealership confirmation, and widespread similar reports, this appears to be a potential systemic material defect that warrants further investigation and a permanent corrective act.
NHTSA complaint #11721646 — an unverified report by a vehicle owner.
STRUCTURE:BODY
The hardtop developed cracks early on during the life of the vehicle. It leaks water. It’s a known issue with Bronco owners with the factory hardtop. Some people have had it replaced more than 3 times due to the same thing continuing to happen.
NHTSA complaint #11718181 — an unverified report by a vehicle owner.
STRUCTURE:BODY
Structural crack in molded in color roof compromising the integrity of vehicle roof.
NHTSA complaint #11716568 — an unverified report by a vehicle owner.