FaultScore

2003 Ford Expedition other reported problems

21 of the 800 complaints about the 2003 Ford Expedition are about the other systems — 3% of everything reported for this model year. Half of the failures with a mileage on record happened before 153,500 miles.

D

21

Complaints

3

Crashes

2

Fires

0

Injuries

Exactly what failed

Unknown OR Other 21 100.0%

Other & Unspecified across every Ford Expedition year

1997 17 4.0%
1998 14 3.3%
1999 20 4.7%
2000 24 5.6%
2001 19 4.5%
2003 21 4.9%
2004 11 2.6%
2006 14 3.3%
2013 11 2.6%
2015 18 4.2%
2016 17 4.0%
2017 41 9.6%
2018 32 7.5%
2019 41 9.6%
2020 54 12.7%
2021 28 6.6%
2022 19 4.5%
2023 12 2.8%
2024 13 3.1%

What owners said

Filed with NHTSA, in their own words.

at 120,000 miles Sweetwater, TN Fire

UNKNOWN OR OTHER

FUEL TANK VAPOR RECOVERY UNIT DEVELOPED A CRACK DUE TO MANUFACTURING DEFECTS IN PLASTIC WELD, PERMITTING GASOLINE VAPOR AND GASOLINE FUEL TO ESCAPE FROM THE FUEL TANK IN AN UNCONTROLLED AND UNSAFE WAY. THE PROBLEM MANIFESTED AS A FUEL VAPOR LEAK WHEN THE VEHICLE WAS PARKED ON A 0-DEGREE SURFACE (LEVEL SURFACE) AND AS A CONTINUOUS FUEL DRIP WHEN THE VEHICLE WAS PARKED ON A 10-DEGREE DOWNSLOPE, WITH THE FRONT OF THE VEHICLE POINTED DOWN-HILL.

NHTSA complaint #11338287 — an unverified report by a vehicle owner.

at 186,000 miles Apache Junction, AZ

UNKNOWN OR OTHER

MY FUSE AND RELAY PANEL HAS A DEFECT AND NOW MY TRUCK WON'T START.

NHTSA complaint #11330232 — an unverified report by a vehicle owner.

at 25 miles Selkirk, NY Crash

UNKNOWN OR OTHER

I HAVE A HUGE PROBLEM WITH MY 03 FORD EXPEDITION SHUTTING OF RANDOMLY IT IS VERY DANGEROUS ON HIGHWAYS YOU LOSE POWER STEERING AND ALL POWER TO MOTOR ALMOST CAUSED ACCIDENTS MANY TIMES I BELIEVE MANY PEOPLE HAVE THIS PROBLEM AND IT ALL RELATES TO THE FUSE BOX PLEASE MAKE THIS A RECALL SO MANY PEOPLE CAN GET HURT OR EVEN KILLED

NHTSA complaint #11245286 — an unverified report by a vehicle owner.

at 204,000 miles Lake Butler, FL

UNKNOWN OR OTHER

THE VEHICLE WAS STATIONARY, WHEN UNLOCKING THE VEHICLE WITH THE KEYLESS ENTRY, IT MOVED THE SIDEVIEW MIRRORS AND NEVER MOVWS BACK. I PUT THE MIRRORS BACK WHERE THEY BELONG AND EVERY FOLLOWING TIME WHEN I UNLOCK THE VEHICLE WITH THE KEY FOB, IT CONTINUES TO DO THE SAME. I BOUGHT THE VEHICLE THIS WAY.

NHTSA complaint #11205517 — an unverified report by a vehicle owner.

at 184,786 miles Batonrouge, LA

UNKNOWN OR OTHER

SPARK PLUGS SHOT OUT WITHOUT ANY WARNNG WHILE VEHICLE WAS IN MOTION. THE LOUD POPPING NOISE CAUSED ME TO SWERVE WHILE IN BACK TO BACK TRAFFIC. AFTER GAING CONTROL OF THE VEHICLE, MANUVERED VEHICLE TO FIRST AVAILABLE EXIT ONTO A SERVICE ROAD. VEHICLE CONTINUED TO MAKE LOUD POPPING NOISE EVERYTIME I PRESSED ON THE ACCELERATOR. BECAUSE I DID NOT KNOW WHAT THE NOISE WAS, MY GRANDCHILDREN AND I WERE STARTLED AFRAID. I PULLED ONTO A VACANT LOT AND TURNED THE MOTOR OFF. I HAD TO CALL SOMEONE TO COME AND PICK MY GRANDCHILDREN UP AND CALLED MY INSURANCE COMPANY. THEY ARRANGED FOR A TOW. ALTHOUGH I WAS PARKED OUT OF TRAFFIC, SITTING THERE ALONE, WAITING FOR THE TOW TRUCK FOR ABOUT 2 HOURS. IT WAS DARK BY THE TIME THE TOW TRUCK ARRIVED. MY HUSBAND DID NOT GET OFF UNTIL AROUND 8:00PM. I WAS VERY AFRAID!!! I TAKE MEDICATION AND TREATMENT FOR MY NERVES. THE SAME THING HAPPENED AGAIN ON 11-13-2017 AFTER THE VEHICLE HAD BEEN -REPAIRED!!! -THE FIRST TIME.

NHTSA complaint #11119615 — an unverified report by a vehicle owner.

at 200,000 miles BIG Spring, TX

UNKNOWN OR OTHER

MY MOMS 2003 FORD EXPIATION HAD IS SPRAK PLUG BLOW OUT I HAVE LOOKED ALL OVER THE INTERNET AND THINK IS SHOULD HAVE A RECALL BECAUSE IT IS A VERY COMMON PROBLEM

NHTSA complaint #11002486 — an unverified report by a vehicle owner.

at 150,000 miles Vero Beach, FL

UNKNOWN OR OTHER

THE FRAME OF MY 2003 FORD EXPEDITION HAS RUSTED TO THE POINT THAT I HAVE BEEN TOLD TO GET RID OF THE VEHICLE. THE FRAME IS ABOUT TO SELF DESTRUCT. ONE OF THE STRAPS THAT HOLDS THE GAS TANK TO THE FRAME HAS RUSTED. REPLACEMENTS ARE NOT AVAILABLE. THE STEEL BRAKE LINES ALONG THE FRAME ARE ALSO RUSTED. I HAVE HAD ONE REPLACED ALREADY. THE AREA BELOW ALL 4 DOORS IS MISSING DUE TO RUST. YOU CAN SEE THE FRAME THROUGH THE MISSING STEEL. IT APPEARS THAT FORD USES NOTHING TO KEEP THEIR VEHICLES FROM RUSTING! THIS IS A DISGRACE. FORD HAS BEEN MANUFACTURING VEHICLES FOR MORE THAN 100 YEARS AND STILL CANT MAKE ONE THAT DOES NOT RUST. THEIR PLANNED OBSOLESCENCE PROGRAM IS COSTING ITS CUSTOMERS BILLIONS OF DOLLARS IN REPLACEMENT COSTS. I FEEL THEY SHOULD BE HELD ACCOUNTABLE CONSIDERING THE COST TO REPLACE THESE VEHICLES. THERE SHOULD BE NO TIME LIMIT ON RUST. IN THIS DAY AND AGE, THEY SHOULD HAVE FIGURED OUT HOW TO RUST PROOF A VEHICLE PROPERLY. I WANT A REPLACEMENT VEHICLE FROM THEM AT THEIR COST!

NHTSA complaint #10819977 — an unverified report by a vehicle owner.

at 129,000 miles Plano, TX

UNKNOWN OR OTHER

CARS STALLED WHILE TURNING LEFT AGAINST TRAFFIC. WOULD NOT START RIGHT AWAY. HAD TO WAIT A FEW MINUTES TRYING TO START IT AND FINALLY IT STARTED AND I COULD CLEAR THE INTERSECTION. VERY DANGEROUS AND FORTUNATE THAT ONCOMING TRAFFIC WAS ABLE TO STOP. HAVE CLEANED THROTTLE BODY, AIC BUT FUSE ON FUSE BOX IS MELTED CAUSING INTERMITTENT OPERATION. STARTED OUT ONCE A MONTH AND NOW FREQUENTLY TO INCLUDE THIS LAST ONE IN TRAFFIC.

NHTSA complaint #10779619 — an unverified report by a vehicle owner.

at 157,000 miles Grand Rapids, MI

UNKNOWN OR OTHER

WHILE DRIVING MY VEHICLE, SEVERAL TIMES, IT STALLED. IT BEGAN TO STALL EVERY FEW MONTHS. IT LATER STALLED WEEKLY AND LATER DAILY. EACH TIME, THE CHECK ENGINE LIGHT APPEARED (IT DID NOT APPEAR EACH AND EVERY TIME), I WOULD HAVE IT CHECKED BY A MECHANIC. I ALWAYS GOT THE P0231 ERROR CODE. I HAVE HAD MY FUEL PUMP, FUEL RELAY, FUEL FILTERS, TRANSMISSION AND SEVERAL OTHER THINGS REPLACED. NONE OF THE PREVIOUS LISTED REPAIRS FIXED THE ISSUE. RECENTLY ON 09/07/2015, I WAS DRIVING 35 MPH. MY VEHICLE STALLED ON A TRAIN TRACK. IT DID NOT START RIGHT AWAY. AFTER SEVERAL ATTEMPTS, I WAS ABLE TO GET IT GOING FOR A FEW SECONDS, LONG ENOUGH TO MOVE IT. I WAS TERRIFIED. IT HAS BEEN PARKED EVER SINCE. MY MECHANIC WILLINGLY DID A HOUSE CALL AND EXPLAINED THE REAL ISSUE. HE STATED THAT THE ISSUE WAS A FAULTY FUSE BOX LOCATED IN THE KICK PANEL OF THE PASSENGER SIDE. HE STATED THAT IF I GET IT REPAIRED, IT IS JUST A MATTER OF TIME BEFORE IT HAPPENS AGAIN, DUE TO THE FAULTY DESIGN OF THE WINDSHIELD AND THE LOCATION OF THE BOX. HE ALSO STATED THAT IF I GET IT REPLACED, I WOULD NEED TO GET IT FROM THE DEALER. REPLACING IT IS VERY EXPENSIVE DUE TO THE MANUFACTURER SELLING THE WHOLE ASSEMBLY TO INCLUDE FUSES AND RELAYS. I AM NOT SURE HOW FAR THIS COMPLAINT WOULD GO, BUT IT'S WORTH COMPLAINING ABOUT.

NHTSA complaint #10775890 — an unverified report by a vehicle owner.

at 189,000 miles Washington, DC Crash

UNKNOWN OR OTHER

ENGINE JUST SHUT OFF ALL OF THE SUDDEN WITHOUT WARNING WHILE DRIVING DOWN THE ROAD.

NHTSA complaint #10692754 — an unverified report by a vehicle owner.

at 189,000 miles Washington, DC Crash

UNKNOWN OR OTHER

ENGINE JUST SHUT OFF ALL OF THE SUDDEN WITHOUT WARNING WHILE DRIVING DOWN THE ROAD.

NHTSA complaint #10692756 — an unverified report by a vehicle owner.

at 189,000 miles Washington, DC

UNKNOWN OR OTHER

ENGINE JUST SHUT OFF ALL OF THE SUDDEN WITHOUT WARNING WHILE DRIVING DOWN THE ROAD.

NHTSA complaint #10692755 — an unverified report by a vehicle owner.

North Chili, NY

UNKNOWN OR OTHER

PAINT IS SEVERELY PEELING OFF EVERY WHERE. MOSTLY THE HOOD, AND REAR HATCH.

NHTSA complaint #10441581 — an unverified report by a vehicle owner.

at 75,000 miles West Bend, WI

UNKNOWN OR OTHER

CRUISING DOWN THE HIGHWAY AT APPROX. 60MPH AND HEAR A HUGE THUMP AND THEN MY ENGINE RPMS DROPPED. PULLED OVER TO THE SIDE OF THE ROAD IN 6 DEGREE WEATHER WITH MY FAMILY IN THE CAR, ONLY TO FIND OUT THE CAR IS INOPERABLE. TOOK THE CAR TO THE DEALERSHIP FOR REPAIR AND IT CONCLUDES THAT THE SPARK PLUG BLEW OUT.

NHTSA complaint #10254887 — an unverified report by a vehicle owner.

at 60,000 miles Blanco, TX

UNKNOWN OR OTHER

TL*THE CONTACT OWNS A 2003 FORD EXPEDITION. WHILE THE VEHICLE WAS PARKED, SOMEONE USED A SCREWDRIVER TO PUNCH OUT THE KEY CYLINDER ON THE KEY PAD. THE THIEF STOLE PERSONAL ITEMS THAT WERE LEFT IN THE VEHICLE. A POLICE REPORT WAS FILED. THE CURRENT AND FAILURE MILEAGES WERE 60,000. UPDATED 01-11-08. *KB THE THIEVES GAINED ENTRANCE TO THE VEHICLE BY PUSHING THE MECHANICAL KEY PAD OUT. UPDATED 1212/07.

NHTSA complaint #10210082 — an unverified report by a vehicle owner.

Tallahassee, FL

UNKNOWN OR OTHER

I HAVE A 2003 FORD EXPEDITION THAT HAS SURFACE RUST ON THE ENGINE INTAKE COWLING. THE DEALERSHIP SAYS THAT UNDER FORD'S RUST WARRANTY ONLY RUST THROUGH ISSUES ARE COVERED. THIS SEEMS TO BE A COMMON ISSUE WITH THIS VEHICLE.

NHTSA complaint #10202194 — an unverified report by a vehicle owner.

Houston, TX

UNKNOWN OR OTHER

I BOUGHT THIS VEHICLE FROM JOE MYERS FORD ON 12/22/04. I HAD MANY PROBLEMS WITH THE SALESPERSON WHO IS JERRY DELGADO. HE LIED TO ME. JOE TOLD ME THAT I WAS GOING TO MAKE A CERTAIN PAYMENT AND REALITY I ENDED MAKING ANOTHER PAYMENT. HE ALSO PUT ALL THESE DIFFERENT INSURANCES THAT I DIDN'T ASK FOR OR WAS ASKED TO IF I WANTED. I TRIED TO CANCEL THE BUT THEY DIDN'T WANT TO. THE SALESPERSON WAS NO HELP AT ALL. HE DIDN'T EXPLAIN TO ME EVERYTHING THAT WAS NEEDED TO EXPLAIN LIKE HOW LONG I WAS GOING TO BE PAYING FOR THE SUV.

NHTSA complaint #10156434 — an unverified report by a vehicle owner.

Nappanee, IN

UNKNOWN OR OTHER

DT: FRONT DRIVER SIDE WINDOW SHATTERED. CONTACT WAS WALKING ABOUT 15-20 FEET AWAY FROM THE VEHICLE AND SHE HEARD LIKE AN EXPLOSION AND SHE TURNED AND LOOKED AND SHE SAW THE GLASS FLY OUT OF THE WINDOW THE GLASS WAS ALL OVER THE VEHICLE AND KNOW ONE WAS AROUND THE TRUCK. CONTACT SAYS THAT IF SHE HAD NOT OF STOPPED AT THE GREENHOUSE THEN THIS COULD HAVE HAPPENED WHILE DRIVING AND POSSIBLY CAUSED AN ACCIDENT. HER 18 MONTH OLD WOULD HAVE BEEN IN THE BACK SEAT POSSIBLY CAUSING INJURY TO HER BABY IF THIS WOULD HAVE HAPPENED WHILE SHE DRIVING. THE WINDOW WAS DOWN A COUPLE OF INCHES AND IF SHE HADN'T ACTUALLY SEEN THE WINDOW SHATTER SHE WOULD HAVE THOUGHT SOMEONE HAD TRIED TO BREAK INTO HER TRUCK.

NHTSA complaint #10120155 — an unverified report by a vehicle owner.

at 9,000 miles Hauppauge, NY Fire

UNKNOWN OR OTHER

WHILE DRIVING, THE TRUCK CAUGHT ON FIRE. *LA THE CONSUMER WAS INFORMED THAT IT LOOKED AS IF A PIECE OF CARDBOARD WAS WEDGED BETWEEN THE MUFFLER AND THE CHASSIS TO STOP A VIBRATION. THIS WAS NOT ACCIDENTAL. FORD CLAIMED TO BE UNAWARE OF THIS PROBLEM. *SC

NHTSA complaint #10081867 — an unverified report by a vehicle owner.

LOS Angeles, CA

UNKNOWN OR OTHER

THERE IS A RATTLING NOISE IN PASSENGER SIDE DOOR. AND AT TIME IT IS HARD TO CLOSE. WHEN THE VEHICLE REACHED 43 MPH A HUMMING NOISE COULD BE HEARD. THE HUMMING CONTINUED WHEN THE VEHICLE REACHED 59-72 MPH. THE TECHNICIANS REPLACED THE DRIVE SHAFT TWICE BUT THE NOISE CONTINUED. THERE WAS A ROARING NOISE WHICH CAME FROM THE WHEEL AREA. THE DEALER ADJUSTED THE PARK BRAKE SHOES. THE WAS NOISE THE STEERING WHEEL WAS TURN RIGHT OR LEFT. THE TECHNICIAN ADDED A WHEEL ADDITIVE. THE PASSENGER DOOR WAS DIFFICULT TO CLOSE. THE DEALER ADJUSTED THE STRIKER. THE FRONT WINDSHIELD WEATHER STRIP WAS LOOSE. THE DEALER RESEALED IT. THE WAS RATTLING IN THE CENTER OF THE DASH. THE DEALER REMOVED AND REINSTALLED A CLUSTER AND REINSTALLED THE INSULATION. THE DRIVER SIDE SEAT BELT TWISTED. *NLM

NHTSA complaint #10039747 — an unverified report by a vehicle owner.

at 8,000 miles Centerburg, OH

UNKNOWN OR OTHER

I PURCHASED A 2003 EXPEDITION IN SEPTEMBER OF 2002. I REPORTED A VIBRATION IN STEERING WHEEL AND BRAKE PEDAL, A CLANKING NOISE IN THE FRONT END, ALONG WITH A SLIPPAGE WHEN TAKING OFF AS VEHICLE SEEMS TO NOT WANT TO RESPOND WHEN PUSHING ON THE GAS. THEY STATED THE ENGINEERS WERE AWARE OF PROBLEM AND WHERE WORKING ON IT. THE VEHICLE HAS BEEN TAKEN IN SEVERAL TIMES, BUT THESE PROBLEMS STILL EXIST. ON THE 2 APPOINTMENT FOR MY VEHICLE I STATED TO THE SERVICE AREA THAT MY BRAKE PEDAL WOULD GO TO THE FLOOR, AND I WOULD HAVE NO BRAKES. THEY TOLD ME MY BRAKES WERE FINE ALTHOUGH THIS HAS HAPPENED TWICE WHILE DRIVING EVER SINCE. AS OF OCT. 9, 2003 THEY HAVE HAD MY VEHICLE A WEEK, AND ARE STATING THEY DO NOT KNOW THESE PROBLEM EXISTING WITH ANY OTHER EXPEDITION SO THEY ARE UNSURE HOW TO FIX THE VEHICLE. AT YOUR WEBSITE THAT IS NOT TRUE, AS I HAVE SEEN SEVERAL REPORTS OF THESE SAME PROBLEMS ON THE SAME VEHICLE AS MINE. I AM VERY CONCERNED FOR MINE AND MY CHILDREN'S SAFETY.

NHTSA complaint #10041532 — an unverified report by a vehicle owner.

Other 2003 Ford Expedition problems

← Full 2003 Ford Expedition report